Blade for chip breaking of steel part
By designing multiple barrier walls and arc-shaped land structures on the reamer blade, the problems of chip breaking and blade vibration during steel processing are solved, achieving efficient and stable processing results.
Patent Information
- Application Number
- CN202422668032.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-04
AI Technical Summary
Existing reamers are difficult to effectively break chips when machining steel parts. Conventional blades are unstable when machining under high cylindricity requirements and are prone to vibration, resulting in increased costs and reduced machine tool utilization rates.
A blade for chip breaking of steel parts is designed. It adopts multiple barrier walls and arc edge band structure, including cutting edge band, first and second barrier bands. The different designs of the two ends of the barrier wall are used to break the iron chips, and the arc edge band is used to improve the processing efficiency and stability.
It can effectively break the iron chips in steel processing, improve the processing efficiency and the stability of cylindricity, reduce personnel costs and increase the utilization rate of machine tools.
Smart Images

Figure CN223325576U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of rewinding and laminating machines, in particular to a blade used for chip breaking of steel parts. Background Art
[0002] By 2024, the market will primarily focus on welded blade reamers, which have become the currency of the tool industry. However, in the machining of steel parts, chip breaking has been a challenge, as the welded structure limits the design of the reamer's chip-breaking edge.
[0003] Steel chipbreaker inserts (reamer blades) are die-cast, eliminating the time previously spent on grinding. This process opens up a wider range of chipbreaking options. Conventional reamers, which are ground directly from a solid hardened tool body, have significant limitations in the type of chipbreaking geometries that can be ground. The advent of reamers has broadened the tool's process capabilities. Die-casting can achieve chipbreaking geometries that are not possible with conventional reamers.
[0004] Conventional reamers for steel machining use either a right-hand spiral with a rear row or a left-hand spiral with a forward thrust, or incorporate small chipbreakers on the rake face. However, these chips cannot be broken in practice. Furthermore, conventional boring tool inserts operate at a single point, which can easily cause chatter when too many edges are present. Conventional inserts also lack stable machining performance in applications requiring high cylindricity, increasing labor costs and reducing machine tool availability. Utility Model Content
[0005] Purpose of the utility model: In order to overcome the above shortcomings, the purpose of the utility model is to provide a blade for chip breaking of steel parts, and multiple cutting surfaces are opened on the reaming blade to form a barrier wall, so that the iron chips can be blocked and broken during actual processing; at the same time, the design of the arc blade is adopted, which can not only improve the efficiency of multi-blade cutting like a conventional reamer, but also play a supporting role through the blade to make the cylindricity of the processed hole more stable.
[0006] Technical solution: In order to achieve the above-mentioned purpose, the utility model provides a blade for chip breaking of steel parts, including a blade body, a mounting hole and a barrier wall; the blade body is a rectangular parallelepiped; the mounting hole is arranged in the middle of the blade body; the barrier wall is arranged on the long edge of the blade body, which is used for cutting and breaking iron chips.
[0007] Furthermore, the barrier wall includes a cutting edge band, a first barrier band, and a second barrier band; the cutting edge band, the first barrier band, and the second barrier band are arranged in sequence from top to bottom. The cutting edge band, the first barrier band, and the second barrier band are arranged in sequence to ensure smooth processing and chip breaking.
[0008] Furthermore, the two ends of the barrier wall are respectively provided with a barrier wall end A and a barrier wall end B. The two ends of the barrier wall are provided with different configurations to realize different functions.
[0009] Furthermore, the cutting edge band is provided with a cutting edge band end B at the barrier wall end B, and the first barrier band is provided with a first barrier band end B at the barrier wall end B. The first barrier band end B provides support for breaking iron chips.
[0010] Furthermore, the first barrier strip and the second barrier strip cooperate to form a barrier, and the iron chips are broken from the barrier wall end B to the barrier wall end A. The barrier is provided on the long edge of the blade body to provide a guarantee for breaking the iron chips.
[0011] Furthermore, the cutting edge band B and the first barrier band B cooperate to form a circular arc edge band for machining. The formed circular arc edge band can improve efficiency by multi-edge cutting like a conventional reamer, and the edge band also plays a supporting role to make the cylindricity of the mounting hole more stable.
[0012] Furthermore, the short edge of the blade body is provided with an inclined surface, which cooperates with the mounting hole to complete the installation. The inclined surface on the short edge cooperates with the mounting hole to ensure the stability of the blade installation.
[0013] Furthermore, the mounting hole includes a through hole and an opening; the through hole is located in the middle of the blade body; the openings are located at both ends of the through hole, and the opening radius gradually increases from the inside to the outside. The through hole and the opening cooperate to ensure stable and convenient installation.
[0014] It can be seen from the above technical solution that the utility model has the following beneficial effects:
[0015] 1. The utility model is a blade for chip breaking of steel parts. A plurality of blade surfaces are opened on the reamer blade to form a barrier wall, so that the iron chips are blocked and broken during the actual processing.
[0016] 2. The utility model is a blade for chip breaking of steel parts, which adopts the design of arc blade. It can not only improve the efficiency of multi-edge cutting like a conventional reamer, but also play a supporting role through the blade to make the cylindricity of the processed hole more stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic structural diagram of a blade for chip breaking of steel parts according to the present invention;
[0018] Figure 2 This is a detailed schematic diagram of a barrier wall in a blade for chip breaking of steel parts according to the present invention;
[0019] Figure 3 This is a schematic diagram of the two ends of the barrier wall in a blade for chip breaking of steel parts according to the present invention;
[0020] Figure 4 This is a detailed schematic diagram of the two ends of the barrier wall in a blade for chip breaking of steel parts according to the present invention;
[0021] Figure 5 This is a side view of a blade for chip breaking of steel parts according to the utility model;
[0022] Figure 6 This is a top view of a blade for chip breaking of steel parts according to the present invention;
[0023] Figure 7 This is a detailed schematic diagram of a mounting hole in a blade for chip breaking of steel parts according to the present invention;
[0024] In the picture:
[0025] 1- blade body; 11- bevel;
[0026] 2-mounting hole; 21-through hole; 22-opening;
[0027] 3- barrier wall; 31- cutting edge band; 32- first barrier band; 33- second barrier band;
[0028] 3A-Blocking wall end A; 3B-Blocking wall end B;
[0029] 31B-cutting edge band B end; 32B-first barrier band B end. DETAILED DESCRIPTION
[0030] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention. Example
[0031] In this embodiment, Figure 1 The utility model discloses a blade for chip breaking of steel parts, comprising: a blade body 1, a mounting hole 2 and a barrier wall 3; the blade body 1 is a rectangular parallelepiped; the mounting hole 2 is provided in the middle of the blade body 1; the barrier wall 3 is provided on the long edge of the blade body 1, and is used for cutting and breaking iron chips.
[0032] In this embodiment, Figure 1 and Figure 2 The barrier wall 3 includes a cutting edge band 31, a first barrier band 32 and a second barrier band 33; the cutting edge band 31, the first barrier band 32 and the second barrier band 33 are arranged in sequence from top to bottom.
[0033] Specifically, the arrangement order from top to bottom helps to form an effective cutting edge during the cutting process, while controlling the cutting depth and direction through the cutting edge band 31 and the first barrier band 32 .
[0034] In this embodiment, Figure 3 The two ends of the barrier wall 3 are respectively provided with a barrier wall A end 3A and a barrier wall B end 3B.
[0035] In this embodiment, Figure 4 The cutting edge band 31 is provided with a cutting edge band B end 31B at the barrier wall B end 3B; the first barrier band 32 is provided with a first barrier band B end 32B at the barrier wall B end 3B.
[0036] In this embodiment, Figure 4 The first barrier strip 32 and the second barrier strip 33 cooperate to form a barrier, and the iron filings are interrupted from the barrier wall B end 3B to the barrier wall A end 3A.
[0037] In particular, the lengths and angles of the first barrier strip 32 and the second barrier strip 33 can be adjusted according to the type of the processed hole to ensure that the iron chips are smoothly broken.
[0038] In this embodiment, Figure 4 The cutting edge band B end 31B and the first barrier band B end 32B cooperate to form an arc edge band for processing.
[0039] Specifically, the arc edge band formed by the cooperation between the cutting edge band B end 31B and the first barrier band B end 32B can improve efficiency by multi-edge cutting like a conventional reamer. At the same time, the edge band plays a supporting role to make the cylindricity of the processed hole more stable.
[0040] In particular, CNC milling or grinding may be used to ensure the matching accuracy between the cutting edge band B end 31B and the first barrier band B end 32B.
[0041] In this embodiment, Figure 5 The short edge of the blade body 1 is provided with an inclined surface 11, which cooperates with the mounting hole 2 to complete the installation.
[0042] Specifically, the slope and length of the inclined surface 11 can be adjusted according to the handle on which the blade is installed.
[0043] In this embodiment, Figure 1 、 Figure 6 and Figure 7 The mounting hole 2 includes a through hole 21 and an opening 22; the through hole 21 is provided in the middle of the blade body 1; the opening 22 is provided at both ends of the through hole 21, and the radius of the opening 22 gradually increases from the inside to the outside.
[0044] In particular, the sizes of the through hole 21 and the opening 22 can be adjusted according to the size of the tool handle, or the radius change rate of the opening 22 can be changed.
[0045] The working principle of the above embodiment is:
[0046] The utility model discloses a blade for chip breaking of steel parts, which is a blade mounted on the end of a tool handle and processes a processing hole by rotating the tool handle;
[0047] The installation of the blade body 1 is completed by cooperating with the mounting hole 2 and the bevel 11; the cutting edge band B end 31B and the first barrier band B end 32B cooperate to form an arc edge band to process the processing hole; the first barrier band 32 and the second barrier band 33 cooperate to form a barrier, and the iron chips are interrupted from the barrier wall B end 3B to the barrier wall A end 3A.
[0048] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements can be made without departing from the principles of the present invention. These improvements should also be regarded as within the scope of protection of the present invention.
Claims
1. A blade for chip breaking of steel parts, characterized by: include: A blade body (1), wherein the blade body (1) is a rectangular parallelepiped; A mounting hole (2), the mounting hole (2) being provided in the middle of the blade body (1); A barrier wall (3) is provided on the long edge of the blade body (1) and is used for cutting and breaking iron chips.
2. The blade for chip breaking of steel parts according to claim 1, characterized in that: The barrier wall (3) comprises a cutting edge band (31), a first barrier band (32) and a second barrier band (33); The cutting edge band (31), the first barrier band (32), and the second barrier band (33) are arranged in sequence from top to bottom.
3. The blade for chip breaking of steel parts according to claim 2, characterized in that: The two ends of the barrier wall (3) are respectively provided with a barrier wall A end (3A) and a barrier wall B end (3B).
4. The blade for chip breaking of steel parts according to claim 3, characterized in that: The cutting edge band (31) is provided with a cutting edge band B end (31B) at the barrier wall B end (3B); The first barrier strip (32) is provided with a first barrier strip B end (32B) at the barrier wall B end (3B).
5. The blade for chip breaking of steel parts according to claim 4, characterized in that: The first barrier strip (32) and the second barrier strip (33) cooperate to form a barrier, and iron chips are interrupted from the barrier wall B end (3B) to the barrier wall A end (3A).
6. The blade for chip breaking of steel parts according to claim 4, characterized in that: The cutting edge band B end (31B) and the first barrier band B end (32B) cooperate to form an arc edge band for processing.
7. The blade for chip breaking of steel parts according to claim 1, characterized in that: The short edge of the blade body (1) is provided with an inclined surface (11) which cooperates with the mounting hole (2) to complete the installation.
8. The blade for chip breaking of steel parts according to claim 1, characterized in that: The mounting hole (2) comprises a through hole (21) and an opening (22); The through hole (21) is provided in the middle of the blade body (1); the opening (22) is provided at both ends of the through hole (21), and the radius of the opening (22) gradually increases from the inside to the outside.