Disassembling and assembling tool for solar photovoltaic module

Abstract

The utility model relates to the technical field of photovoltaic assembly disassembly and assembly tools, in particular to a disassembly and assembly tool for a solar photovoltaic assembly, which is characterized in that a tray is rotatably connected on a workbench, the tray is driven by a power device, and a fixing device matched with the photovoltaic assembly is arranged on the tray; a mechanical arm body is arranged on the chassis, the output end of the mechanical arm body is detachably connected with a transfer suction cup, unnecessary physical exhaustion is effectively avoided, the labor cost is greatly saved, a more convenient working mode is provided for operators, the labor intensity of the operators is reduced, and the working efficiency is improved. And an operator can easily complete disassembly and assembly of different parts of the photovoltaic module at a fixed position without frequently moving the body position, so that the working efficiency and the comfort degree in the operation process are greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic component disassembly and assembly tools, in particular to a disassembly and assembly tool for solar photovoltaic components. Background Art

[0002] Solar photovoltaic panels are devices that use the photovoltaic effect to convert sunlight into electrical energy. They are widely used in various scenarios, including homes, businesses, and industries. In today's era, the solar photovoltaic industry is showing a strong momentum of vigorous development. As it continues to move forward, the demand for the installation and disassembly of solar photovoltaic modules is also increasing day by day. The traditional method of disassembling and disassembling photovoltaic modules is not only relatively inefficient, but also very likely to cause varying degrees of damage to the photovoltaic modules during operation.

[0003] A Chinese patent (publication number: CN217596964U) discloses a disassembly and assembly tool for solar photovoltaic modules, which solves the current problem that the worker has to fix the connecting wire with one hand, which is very difficult to operate and greatly reduces the disassembly and assembly efficiency. At the same time, when the worker's other hand is sweaty, it is easy for the hand to slide relative to the plug, making it difficult to directly disassemble the plug. However, the following technical problems still exist: when the connecting wire is removed and then moved to the top of the workbench, it may fall out of the hand or cause an accident, posing a safety risk. At the same time, after the connecting wire is disassembled, when the photovoltaic panel is disassembled for the second time, the operator needs to move around the equipment to perform disassembly and assembly work, which not only requires frequent body movement but also requires disassembly work. This not only reduces work efficiency but also makes the worker feel tired. For this reason, we propose a disassembly and assembly tool for solar photovoltaic modules.

[0004] In response to the above technical problems, the present application provides a disassembly and assembly tool for solar photovoltaic modules. Utility Model Content

[0005] In response to the deficiencies in the above-mentioned background technology, the present invention proposes a disassembly and assembly tool for solar photovoltaic modules, which solves the technical problem that operators need to move around the equipment to perform disassembly and assembly work, which not only requires frequent body movement but also requires disassembly work, which not only reduces work efficiency but also makes the workers feel tired.

[0006] The technical solution of the utility model is achieved as follows: a solar photovoltaic module disassembly and assembly tool, comprising a workbench and a chassis, characterized in that: a tray is rotatably connected to the workbench, the tray is driven by a power device, and a fixing device that cooperates with the photovoltaic module is provided on the tray;

[0007] A mechanical arm body is provided on the chassis, and a transfer suction cup is detachably connected to an output end of the mechanical arm body.

[0008] As a preferred solution, the fixing device includes four groups of storage slots opened on the workbench, the four groups of storage slots are fixedly connected to electromagnets, the workbench is slidably connected to fixed plates corresponding to the storage slots, the fixed plate is provided with an armature corresponding to the electromagnet, a return spring is provided between the electromagnet and the armature, and the electromagnet is electrically connected to the controller.

[0009] As a preferred solution, the length of the fixing plate does not exceed the length of the workbench, and an anti-slip pad is provided on the fixing plate.

[0010] As a preferred solution, the fixing device includes an array of fixing suction cups spaced circumferentially on the tray.

[0011] As a preferred solution, the robotic arm body includes a section A robotic arm, a section B robotic arm and a section C robotic arm. The section A robotic arm, the section B robotic arm and the section C robotic arm are all connected in the middle by a rotating block and a rotating bearing. The section C robotic arm is provided with a threaded rod, and the threaded rod is threadedly connected to the transfer suction cup.

[0012] As a preferred solution, the power device includes a fixed frame provided at the bottom of the workbench, the fixed frame is provided with a motor, the tray is driven by the motor, and the motor is electrically connected to the controller.

[0013] As a preferred solution, a storage box is provided on the chassis, two drawers are provided inside the storage box, and a tool placement table is installed above the storage box.

[0014] As a preferred solution, hydraulic rods are installed around the bottom of the workbench, and a foot pad is installed on one side of the hydraulic rods.

[0015] As a preferred solution, universal wheels are installed on the four sides of the bottom of the chassis, and a brake is installed on one side of the universal wheel.

[0016] As a preferred solution, a control panel is provided on the workbench, and the control panel is electrically connected to the controller.

[0017] Beneficial effects of the utility model:

[0018] 1. By installing a robotic arm above the chassis, and quickly installing a suction cup on the front side of the robotic arm through a threaded rod, it is possible to more conveniently pick up photovoltaic panels and place them on the pallet, avoiding the need for manual handling and reducing safety risks during the reversing process. At the same time, the suction cup can also be replaced with other tools, which not only improves the versatility of the equipment, but also greatly improves work efficiency. At the same time, a detachable counterweight is also provided above the chassis to prevent the robotic arm from tipping over or other accidents when grabbing goods, thereby causing personal injury or damage to equipment.

[0019] Second, by providing a rotating rod in the middle of the workbench, with the two sides of the rotating rod connected to the tray and the motor respectively, when the operator places the photovoltaic module on the tray for disassembly and assembly, the motor can be used to rotate it. In this way, the operator does not need to walk around the equipment while operating, effectively avoiding unnecessary physical exertion. This not only greatly saves labor costs, but also provides a more convenient way of working for the operator, allowing the operator to easily complete the disassembly and assembly of different parts of the photovoltaic module in a fixed position without frequently moving the body position, which greatly improves work efficiency and comfort during operation.

[0020] 3. The photovoltaic modules are fixed by fixing the suction cup or controlling the electromagnet to be energized or de-energized through the controller, so as to avoid the photovoltaic modules from shaking and being unstable during the disassembly process when the tray is rotated, and the purpose of rapid disassembly is also achieved.

[0021] Other advantages, objectives and features of the present invention will be described in part in the following description and will be apparent to those skilled in the art based on an examination of the following or may be learned from the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0023] Figure 1 This is one of the overall schematic diagrams of the present utility model;

[0024] Figure 2 This is the second overall schematic diagram of the utility model;

[0025] Figure 3 for Figure 2 A partial enlarged view of;

[0026] Figure 4 for Figure 2 B is a partial enlarged view;

[0027] Figure 5 This is one of the three-dimensional schematic diagrams of the tray of the utility model;

[0028] Figure 6 This is the second three-dimensional schematic diagram of the tray of the utility model;

[0029] Figure 7 for Figure 6 C partial enlarged view;

[0030] In the figure: 1: workbench, 2: chassis, 3: tray, 4: robot arm body, 5: transfer suction cup, 6: storage slot, 7: electromagnet, 8: fixed plate, 9: armature, 10: return spring, 11: fixed suction cup, 12: section A robot arm, 13: section B robot arm, 14: section C robot arm, 15: rotating block, 16: rotating bearing, 17: threaded rod, 18: fixing bracket, 19: motor, 20: storage box, 21: drawer, 22: tool display table, 23: hydraulic rod, 24: foot pad, 25: universal wheel, 26: brake. DETAILED DESCRIPTION

[0031] The following is a combination of the appended examples of the present invention Figure 1-7 The technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort shall fall within the scope of protection of the present invention.

[0032] Embodiment 1, a disassembly and assembly tool for solar photovoltaic modules, comprising a workbench 1 and a chassis 2, characterized in that: a tray 3 is rotatably connected to the workbench 1, the tray 3 being driven by a power device, the driving power device driving the tray 3 to rotate, and the photovoltaic module is placed on the tray 3, eliminating the need for the operator to perform disassembly work around the workbench 1, thereby improving disassembly efficiency; the tray 3 is provided with a fixing device that cooperates with the photovoltaic module, which is used to stabilize the photovoltaic module on the tray 3 when disassembling the photovoltaic module, ensuring stability during the disassembly process, and allowing the photovoltaic module to be quickly separated from the tray 3 after disassembly;

[0033] The chassis 2 is provided with a robotic arm body 4, and the output end of the robotic arm body 4 is detachably connected to a transfer suction cup 5. The photovoltaic components on the ground or in the storage area are moved to the pallet 3 through the robotic arm body 4, without the need for manual handling, thus saving manpower.

[0034] During use, the controller controls the robotic arm body 4 to move the photovoltaic components on the ground or in the storage area to the pallet 3. Under the action of the fixing device, the photovoltaic components moved to the pallet 3 are fixed together with the pallet 3 to ensure that when the power device is driven, the photovoltaic components can rotate together with the pallet 3. There is no need for the operator to carry out disassembly work around the workbench 1, which improves the disassembly efficiency. Under the action of the robotic arm body 4, there is no need for manual handling, which saves manpower.

[0035] As a further embodiment, the fixing device includes four groups of storage slots 6 opened on the workbench 1, the four groups of storage slots 6 are fixedly connected with electromagnets 7, the workbench 1 is slidably connected with a fixed plate 8 corresponding to the storage slots 6, the fixed plate 8 is provided with an armature 9 corresponding to the electromagnet 7, a return spring 10 is provided between the electromagnet 7 and the armature 9, and the electromagnet 7 is electrically connected to the controller.

[0036] When in use, the photovoltaic module is placed in the center of the tray 3, and the electromagnet 7 is energized by the controller. When the electromagnet 7 is energized, magnetism is generated, which produces a repulsive force with the armature 9, driving the fixing plate 8 to slide along the storage groove 6. The fixing plate 8 cooperates with the side wall of the photovoltaic module to clamp it, which is convenient for the operator to disassemble and sort the inside of the photovoltaic module; after the work is completed, when the photovoltaic module needs to be separated from the tray 3, the electromagnet 7 is de-energized by the controller, and the fixing plate 8 is separated from the photovoltaic module under the action of the return spring 10, so that quick disassembly is achieved and work efficiency is improved;

[0037] There is another setting mode, in which a damping rod is further provided between the receiving groove 6 and the fixing plate 8. At this time, the electromagnet 7 is de-energized through the controller and loses its magnetism. Under the elastic force of the damping rod and the return spring 10, the fixing plate 8 contacts the side wall of the photovoltaic module to achieve the purpose of clamping. When the tray 3 needs to be separated from the photovoltaic module, the driving controller energizes the magnet to generate magnetism, which is attracted to the armature 9. The fixing plate 8 will overcome the elastic force of the return spring 10 and the damping rod, so that the fixing plate 8 is separated from the photovoltaic module, thereby achieving the purpose of disassembling the photovoltaic panel.

[0038] The damping rod mentioned above can be added or not according to the actual situation and the size of the photovoltaic panel, which does not affect the above two controls on the electromagnet 7, thereby achieving the clamping of the photovoltaic component. Under the action of the damping rod, the stability of the photovoltaic component is further improved.

[0039] As a further embodiment, the length of the fixing plate 8 does not exceed the length of the workbench 1, and an anti-slip pad is provided on the fixing plate 8 to further improve the clamping force.

[0040] As a further embodiment, the robotic arm body 4 includes a section A robotic arm 12, a section B robotic arm 13 and a section C robotic arm 14. The section A robotic arm 12, the section B robotic arm 13 and the section C robotic arm 14 are all connected by a rotating block 15 and a rotating bearing 16. The section C robotic arm 14 is provided with a threaded rod 17, and the threaded rod 17 is threadedly connected to the transfer suction cup 5.

[0041] When in use, detachable counterweights are provided on both sides of one end of the chassis 2, which can be easily installed or removed when adjusting the stability of the chassis 2 according to different working scenarios;

[0042] A robotic arm base is set in the middle position of one side of the chassis 2. Above the robotic arm base, section A robotic arm 12, section B robotic arm 13 and section C robotic arm 14 are installed in sequence. These three sections of robotic arms cooperate with each other to complete various complex operating tasks. On the front side of section C robotic arm 14, a threaded rod 17 is installed. One side of the threaded rod 17 is firmly connected to a transfer suction cup 5. The transfer suction cup 5 is convenient for picking up photovoltaic modules. At the same time, according to actual needs, the transfer suction cup 5 can also be quickly replaced with other tools, which greatly improves the versatility of the equipment. On one side of section C robotic arm 14, a handle for easy operation is also installed in the middle position of the fixed frame 18.

[0043] As a further embodiment, the power device includes a fixing frame 18 provided at the bottom of the workbench 1, a motor 19 is provided on the fixing frame 18, the tray 3 is driven by the motor 19, and the motor 19 is electrically connected to the controller.

[0044] When in use, a fixing frame 18 is provided at the bottom of the workbench 1, and a motor 19 is installed on the fixing frame 18. A rotating rod is installed on one side of the motor 19, and one side of the rotating rod is tightly connected to a practical tray 3. When the operator places items such as photovoltaic components on the tray 3 for disassembly and assembly, the motor 19 can provide stable power to enable the rotating rod to drive the tray 3 to rotate. By installing a fixing device above the tray 3, the photovoltaic components can be better fixed, which makes it more convenient for the operator to perform disassembly and assembly work. The operator does not need to walk around the equipment while operating, which effectively avoids unnecessary physical exertion and provides a more convenient and efficient working method for the operator.

[0045] Example 2 is a disassembly and assembly tool for solar photovoltaic modules. Based on Example 1, the fixing device includes an array of fixing suction cups 11 arranged on the tray 3 at intervals along the circumferential direction.

[0046] When in use, the rubber fixing suction cup 11 is installed above the tray 3, which can better fix the photovoltaic component. With this structure, the photovoltaic component can be quickly fixed or disassembled. However, vacuum suction cups are generally used for fixing, and the cost of vacuum equipment is higher than that of electromagnets 7.

[0047] Example 3, a disassembly and assembly tool for solar photovoltaic components, based on Example 1, a storage box 20 is provided on the chassis 2, two drawers 21 are provided inside the storage box 20, and a tool placement table 22 is installed above the storage box 20.

[0048] When in use, two drawers 21 are set inside the storage box 20. These two drawers 21 can store different objects, making the workplace more tidy. A tool placement table 22 is installed above the storage box 20. This tool placement table 22 provides the operator with a convenient and quick tool access area, so that the required tools can be quickly found during the work process, thereby improving work efficiency.

[0049] Example 4 is a disassembly and assembly tool for solar photovoltaic modules. Based on Example 1, hydraulic rods 23 are installed on the four sides of the bottom of the workbench 1, and a foot pad 24 is installed on one side of the hydraulic rod 23.

[0050] When in use, reliable hydraulic rods 23 are installed around the bottom of the workbench 1. These hydraulic rods 23 can be adjusted in height according to work needs to provide the operator with a comfortable working height. On one side of the hydraulic rods 23, sturdy and durable foot pads 24 are installed. The foot pads 24 can effectively prevent the workbench 1 from shaking during work, ensuring the stability and safety of the work.

[0051] Example 5, a disassembly and assembly tool for solar photovoltaic modules, based on Example 1, universal wheels 25 are respectively installed on the four sides of the bottom of the chassis 2, and a brake 26 is installed on one side of the universal wheel 25.

[0052] When in use, flexible and convenient universal wheels 25 are installed around the bottom of the chassis 2. These universal wheels 25 allow the entire device to be easily moved to different working positions, greatly improving the flexibility and maneuverability of the device. A reliable brake 26 is installed on one side of the universal wheel 25. When the device is moved to the desired position, the universal wheel 25 can be fixed by the brake 26 to prevent the device from moving during work, thereby ensuring the accuracy and safety of the work.

[0053] As a further embodiment, a control panel is provided on the workbench 1, and the control panel is electrically connected to the controller.

[0054] When in use, a controller that is easy to operate is installed obliquely on the front side of the workbench 1. The position of this controller is reasonably designed, and the operator can easily operate and control the motor 19, the hydraulic rod 23 and the electromagnet 7 during work.

[0055] In this application, unless otherwise specified or limited, terms such as "mounted," "connected," "connect," and "fixed" should be interpreted broadly. For example, they can refer to fixed, removable, or integrated connections; mechanical or electrical connections; direct or indirect connections through an intermediary; internal communication between two components; or interactions between two components. A person skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances. In this application, unless otherwise specified or limited, "above" or "below" a first feature refers to direct contact between the first and second features, or indirect contact between the first and second features through an intermediary. Furthermore, "above," "above," and "above" a first feature may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. "Below," "below," and "below" a first feature may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification and features of different embodiments or examples, unless they are mutually inconsistent.

[0056] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.

Claims

1. A solar photovoltaic assembly disassembly tool, comprising a workbench (1) and a chassis (2), characterized in that: A tray (3) is rotatably connected to the workbench (1), the tray (3) is driven by a power device, and a fixing device that cooperates with the photovoltaic module is provided on the tray (3); A mechanical arm body (4) is provided on the chassis (2), and a transfer suction cup (5) is detachably connected to an output end of the mechanical arm body (4).

2. The solar photovoltaic assembly disassembly tool according to claim 1, characterized in that: The fixing device includes four groups of receiving slots (6) opened on the workbench (1), the four groups of receiving slots (6) are fixedly connected with electromagnets (7), the workbench (1) is slidably connected with a fixing plate (8) corresponding to the receiving slots (6), the fixing plate (8) is provided with an armature (9) corresponding to the electromagnet (7), a return spring (10) is provided between the electromagnet (7) and the armature (9), and the electromagnet (7) is electrically connected to the controller.

3. A solar photovoltaic assembly disassembly tool according to claim 2, characterized in that: The length of the fixing plate (8) does not exceed the length of the workbench (1), and an anti-slip pad is provided on the fixing plate (8).

4. A solar photovoltaic assembly disassembly tool according to claim 1, characterized in that: The fixing device comprises an array of fixing suction cups (11) arranged at intervals along the circumferential direction on the tray (3).

5. A solar photovoltaic assembly disassembly tool according to claim 1, characterized in that: The robotic arm body (4) includes an A-section robotic arm (12), a B-section robotic arm (13), and a C-section robotic arm (14). The A-section robotic arm (12), the B-section robotic arm (13), and the C-section robotic arm (14) are connected to each other through a rotating block (15) and a rotating bearing (16). The C-section robotic arm (14) is provided with a threaded rod (17), and the threaded rod (17) is threadedly connected to the transfer suction cup (5).

6. A solar photovoltaic assembly disassembly tool according to claim 1, characterized in that: The power device comprises a fixing frame (18) provided at the bottom of the workbench (1), a motor (19) is provided on the fixing frame (18), the tray (3) is driven by the motor (19), and the motor (19) is electrically connected to a controller.

7. A solar photovoltaic assembly disassembly tool according to any one of claims 1 to 5, characterized in that: A storage box (20) is provided on the chassis (2), two drawers (21) are provided inside the storage box (20), and a tool placement table (22) is installed above the storage box (20).

8. A solar photovoltaic assembly disassembly tool according to any one of claims 1 to 5, characterized in that: Hydraulic rods (23) are respectively installed around the bottom of the workbench (1), and a foot pad (24) is installed on one side of the hydraulic rod (23).

9. A solar photovoltaic assembly disassembly tool according to any one of claims 1 to 5, characterized in that: Universal wheels (25) are respectively installed around the bottom of the chassis (2), and a brake (26) is installed on one side of the universal wheel (25).

10. A solar photovoltaic assembly disassembly tool according to any one of claims 1 to 5, characterized in that: The workbench (1) is provided with a control panel, and the control panel is electrically connected to the controller.

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