Porphyra filament drawing machine
By designing a laver shred drawing machine and utilizing the coordinated transmission of a small knife roller and a large knife roller, the problem of existing laver crushers destroying fiber tissue and nutritional components is solved, and the processing of slender and beautiful laver shreds is achieved, retaining the original fragrance and reducing waste residue.
Patent Information
- Application Number
- CN202422250583.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-09-13
AI Technical Summary
The existing laver crusher seriously damages the internal fiber tissue of the laver during the processing process, resulting in serious loss of nutrients, poor taste, and a large amount of waste residue.
A laver shred drawing machine is designed, which adopts a first drawing mechanism and a second drawing mechanism. By utilizing the cooperation of a small knife roller, a large knife roller and an arc-shaped nail plate, through a transmission connection and a transmission wheel group, the laver shreds can be drawn, thereby reducing the damage to the fiber tissue.
The original flavor of laver is effectively preserved, the generation of waste residue is reduced, slender and beautiful laver shreds are processed, and maintenance costs and energy consumption are reduced.
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Figure CN223326484U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laver processing, in particular to a laver shred drawing machine. Background Art
[0002] Nori is an algae plant of the genus Nori of the family Rhodophyceae. Its original form is a flat thallus with a short stalk. The thallus growing from the stalk is broadly lanceolate or elliptical, membranous, thin and translucent, with wavy edges. It is light pink when young and later turns dark purple. The growing season of nori is from November to May of the following year. Since nori is purple both in the sea and after being dried, it is called nori.
[0003] Nori is rich in dietary fiber, multiple vitamins, and trace elements such as calcium, potassium, and magnesium, earning it the nickname "a treasure trove of magnesium." Furthermore, the phycobiliproteins unique to nori algae are highly nutritious, making it a popular food. A nori crusher is used during nori processing.
[0004] Existing laver crushing machines use several crushing rollers welded to the outer circumference of a round roller with flat-headed blunt nails. These crushing rollers rotate at high speeds and collide with the laver to break it up. This processing method severely damages the laver's internal fiber structure, destroying its nutrients and flavor, resulting in a poor taste and producing a large amount of laver waste. Therefore, a new laver processing machine was needed to address these issues. Utility Model Content
[0005] To this end, the utility model provides a laver shred drawing machine to solve the above-mentioned problems in the prior art.
[0006] In order to achieve the above purpose, the present invention provides the following technical solutions:
[0007] According to a first aspect of the present utility model, a laver shreds drawing machine comprises a workbench, a drawing mechanism and a driving mechanism, wherein the drawing mechanism and the driving mechanism are both mounted on the workbench, and the drawing mechanism comprises a first drawing mechanism and a second drawing mechanism;
[0008] The first wire drawing mechanism includes two knife rollers, the two knife rollers are arranged parallel to each other, and a gap is provided between the two knife rollers, and the two knife rollers are connected to each other by transmission;
[0009] The second wire drawing mechanism includes a large knife roller and an arc-shaped nail plate. The large knife roller is arranged obliquely below the two small knife rollers, and the arc-shaped nail plate is arranged below the large knife roller. A gap is provided between the large knife roller and the arc-shaped nail plate. The large knife roller is transmission-connected to one of the small knife rollers, and the output end of the driving mechanism is transmission-connected to the large knife roller.
[0010] Furthermore, the large knife roller includes a first rotating shaft, a large roller and a plurality of first spikes, the large roller is arranged on the first rotating shaft, and the plurality of first spikes are detachably arranged on the outer side wall of the large roller;
[0011] The knife roller includes a second rotating shaft, a small roller and a plurality of second spikes. The small roller is arranged on the second rotating shaft. The plurality of second spikes are detachably arranged on the outer side wall of the small roller.
[0012] Furthermore, the end of the first spike is a pointed end, and the end of the second spike is a flat end.
[0013] Furthermore, the inner concave surface of the arc-shaped nail plate is arranged toward the large knife roller, and the inner concave surface of the arc-shaped nail plate is provided with a plurality of third nail teeth.
[0014] Furthermore, it also includes a reduction transmission sprocket set and a transmission wheel, one end of each of the small knife rollers is provided with a transmission wheel, and the two small knife rollers are connected by the transmission wheel;
[0015] The large knife roller is connected to one of the small knife rollers through the reduction drive sprocket set.
[0016] Furthermore, the large roller comprises two semi-cylindrical large roller units, and the two large roller units are detachably connected to each other;
[0017] The small roller comprises two semi-cylindrical small roller units, and the two small roller units are detachably connected to each other.
[0018] Furthermore, the driving mechanism includes a motor and a transmission pulley group, and the output end of the motor is transmission-connected to the large knife roller through the transmission pulley group.
[0019] Furthermore, it also includes a left cover shell and a right cover shell, and the left cover shell and the right cover shell are respectively arranged on the left and right sides of the wire drawing mechanism.
[0020] Furthermore, it also includes a rear cover and a protective cover, the rear cover is set at the rear of the wire drawing mechanism, and the protective cover is set at the top of the wire drawing mechanism.
[0021] Furthermore, the workbench includes a feed platform plate and a frame, the feed platform plate is arranged on the top of the frame, the wire drawing mechanism is arranged on the feed platform plate, and the bottom of the wire drawing mechanism is provided with a discharge port;
[0022] A feed port is provided on the feed platform plate, and the feed port is arranged opposite to the first wire drawing mechanism.
[0023] The utility model has the following advantages: by arranging the first wire drawing mechanism, the two small knife rollers cooperate with each other to perform preliminary wire drawing of the laver and convey the laver to the second wire drawing mechanism; the large knife roller and the arc-shaped nail plate cooperate with each other to further evenly tear the laver into slender laver shreds; during the processing, the internal fiber tissue of the laver is less damaged, and less laver waste residue is generated, while the original vegetable fragrance of the laver is retained, and the processed slender filamentous laver has a more beautiful shape. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are merely illustrative, and those skilled in the art can derive other implementation drawings based on the provided drawings without inventive effort.
[0025] The structures, proportions, sizes, etc. illustrated in this specification are intended solely to complement the contents disclosed herein and to facilitate understanding and reading by persons skilled in the art. They are not intended to limit the conditions under which the present invention may be implemented and therefore have no substantive technical significance. Any structural modifications, changes in proportions, or adjustments in size, provided they do not affect the efficacy and objectives of the present invention, shall remain within the scope of the technical contents disclosed herein.
[0026] Figure 1 This is a schematic diagram of the overall structure of a laver shred drawing machine provided in some embodiments of the present invention.
[0027] Figure 2 This is a schematic structural diagram of a large knife roller of a laver shred drawing machine provided in some embodiments of the present invention.
[0028] Figure 3 This is a schematic structural diagram of a knife roller of a laver shred drawing machine provided in some embodiments of the present invention.
[0029] In the figure: 1. workbench, 2. large knife roller, 3. small knife roller, 4. arc nail plate, 5. reduction drive sprocket assembly, 6. drive wheel, 7. left cover, 8. right cover, 9. rear cover, 10. motor, 11. drive pulley assembly, 12. first rotating shaft, 13. large roller, 14. first nail tooth, 15. second rotating shaft, 16. small roller, 17. second nail tooth. DETAILED DESCRIPTION
[0030] The following describes the implementation of the present invention through specific embodiments. Those skilled in the art can readily understand the other advantages and benefits of the present invention from the contents disclosed in this specification. Obviously, the embodiments described are only a portion of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.
[0031] Example 1
[0032] like Figures 1 to 3 As shown, a laver shreds drawing machine in an embodiment of the first aspect of the present utility model includes a workbench 1, a drawing mechanism and a driving mechanism, both of which are mounted on the workbench 1, and the drawing mechanism includes a first drawing mechanism and a second drawing mechanism;
[0033] The first wire drawing mechanism includes two knife rollers 3, which are arranged parallel to each other with a gap between them. The two knife rollers 3 are connected to each other by transmission.
[0034] The second wire drawing mechanism includes a large knife roller 2 and an arc-shaped nail plate 4. The large knife roller 2 is arranged obliquely below the two small knife rollers 3. The arc-shaped nail plate 4 is arranged below the large knife roller 2. A gap is provided between the large knife roller 2 and the arc-shaped nail plate 4. Both the large knife roller 2 and the small knife roller 3 are cylindrical. The large knife roller 2 is parallel to the small knife roller 3. The large knife roller 2 is transmission connected to a small knife roller 3, and the output end of the driving mechanism is transmission connected to the large knife roller 2.
[0035] In this embodiment, it should be noted that the workbench 1 includes a feed platform plate and a frame, the feed platform plate is arranged on the top of the frame, the wire drawing mechanism is arranged on the feed platform plate, and a discharge port is provided at the bottom of the wire drawing mechanism;
[0036] A feed port is provided on the feed platform plate, and the feed port is arranged opposite to the first wire drawing mechanism.
[0037] The technical effects achieved by this embodiment are as follows: by providing a first wire-drawing mechanism, the two small knife rollers 3 cooperate with each other to perform preliminary wire-drawing of the laver and convey it to the second wire-drawing mechanism; the large knife roller 2 and the arc-shaped nail plate 4 cooperate with each other to further evenly tear the laver into slender laver shreds; during the processing, the internal fiber tissue of the laver is less damaged, and less laver waste residue is generated, while the original vegetable aroma of the laver is retained, and the processed slender laver filaments have a more beautiful appearance.
[0038] Example 2
[0039] like Figures 1 to 3 As shown, another laver shred drawing machine provided in this embodiment has a structure including all the contents of embodiment 1, and only the different parts are described below.
[0040] In this embodiment, the large knife roller 2 includes a first rotating shaft 12, a large roller 13 and a plurality of first spikes 14. The large roller 13 is arranged on the first rotating shaft 12 and is coaxial with the first rotating shaft 12. The plurality of first spikes 14 are detachably arranged on the outer wall of the large roller 13.
[0041] The knife roller 3 includes a second rotating shaft 15, a small roller 16 and a plurality of second spikes 17. The small roller 16 is arranged on the second rotating shaft 15 and is coaxial with the second rotating shaft 15. The plurality of second spikes 17 are detachably arranged on the outer side wall of the small roller 16.
[0042] In this embodiment, it should be noted that the end of the first spike 14 is pointed, and the end of the second spike 17 is flat; the second spike 17 is used for the preliminary combing and drawing of the laver, and the first spike 14 is used for the secondary drawing of the laver. The end of the first spike 14 is pointed, and its tip is used to facilitate cutting and tearing the laver into thin filamentous products, which causes less damage to the fiber tissue inside the laver and does not lose the original fragrance of the laver. At the same time, the thin filamentous laver is more beautiful and greatly reduces the generation of vegetable residues and vegetable scraps. The pointed end forms a sharp blade, reduces the power load, and has lower energy consumption.
[0043] Furthermore, the inner concave surface of the arc-shaped nail plate 4 is arranged toward the large knife roller 2 , and the inner concave surface of the arc-shaped nail plate 4 is provided with a plurality of third nail teeth, the ends of the third nail teeth are pointed, and the third nail teeth are detachably arranged on the arc-shaped nail plate 4 .
[0044] Furthermore, the large roller 13 includes two semi-cylindrical large roller units, and the two large roller units are detachably connected to each other to form a cylindrical large roller 13;
[0045] The small roller 16 includes two semi-cylindrical small roller units. The two small roller units are detachably connected to each other and together form the small roller 16 .
[0046] The technical effect achieved by this embodiment is as follows: the first spikes 14 are detachably arranged on the outer wall of the large roller 13, and the second spikes 17 are detachably arranged on the outer wall of the small roller 16. When the first spikes 14 and the second spikes 17 are damaged during use, they can be replaced separately without replacing the entire roller, which facilitates maintenance and greatly reduces maintenance costs. The large roller 13 and the small roller 16 are respectively assembled from two roller units, which facilitates maintenance and replacement of spikes.
[0047] Example 3
[0048] like Figures 1 to 3As shown, another laver shred drawing machine provided in this embodiment has a structure including all the contents of embodiment 1, and only the different parts are described below.
[0049] In this embodiment, a reduction drive sprocket set 5 and a transmission wheel 6 are also included. A transmission wheel 6 is provided at one end of each small knife roller 3, and the two small knife rollers 3 are connected by the transmission wheel 6. Specifically, the transmission wheel 6 is a gear, and the transmission wheels of the two small knife rollers 3 are connected by meshing.
[0050] The large knife roller 2 is connected to a small knife roller 3 through a reduction drive sprocket group 5; specifically, the reduction drive sprocket group includes a large gear, a small gear and a chain, the large gear is arranged at one end of a small knife roller 3, and the small gear is arranged at one end of the large knife roller 2, and the large gear and the small gear are connected through a chain drive.
[0051] The technical effect achieved by this embodiment is: by providing the reduction drive sprocket set 5 and the transmission wheel 6, stable transmission between the large knife roller 2 and the small knife roller 3 is guaranteed.
[0052] Example 4
[0053] like Figures 1 to 3 As shown, another laver shred drawing machine provided in this embodiment has a structure including all the contents of embodiment 1, and only the different parts are described below.
[0054] In this embodiment, the driving mechanism includes a motor 10 and a transmission pulley group 11, and the output end of the motor 10 is connected to the large knife roller 2 through the transmission pulley group 11; specifically, the transmission pulley group 11 includes a first pulley, a second pulley and a belt, the first pulley is arranged on the output shaft of the motor 10, and the second pulley is arranged at one end of the large knife roller 2, and the first pulley and the second pulley are connected by belt transmission.
[0055] In this embodiment, it should be noted that a left cover shell 7 and a right cover shell 8 are further included. The left cover shell 7 and the right cover shell 8 are respectively arranged on the left and right sides of the wire drawing mechanism. The left cover shell 7 and the right cover shell 8 are both used to cover the rotating shaft and the transmission mechanism.
[0056] Furthermore, it also includes a rear cover shell 9 and a protective cover. The rear cover shell 9 is set at the rear part of the wire drawing mechanism, and the protective cover is set at the top of the wire drawing mechanism. The left cover shell 7, the right cover shell 8, the rear cover shell 9 and the protective cover are used in conjunction with each other, so that the entire wire drawing mechanism only exposes the feed port and the discharge port, which is safer and more reliable.
[0057] Although the present invention has been described in detail above using general descriptions and specific embodiments, it will be apparent to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, such modifications or improvements, without departing from the spirit of the present invention, are within the scope of protection claimed herein.
[0058] The terms "upper", "lower", "left", "right", "middle", etc. used in this specification are only for the convenience of description and are not intended to limit the scope of implementation of the present invention. Changes or adjustments to their relative relationships should be considered as the scope of implementation of the present invention without substantially changing the technical content.
Claims
1. A laver shred drawing machine, characterized in that: It comprises a workbench (1), a wire drawing mechanism and a driving mechanism, wherein the wire drawing mechanism and the driving mechanism are both mounted on the workbench (1), and the wire drawing mechanism comprises a first wire drawing mechanism and a second wire drawing mechanism; The first wire drawing mechanism comprises two small knife rollers (3), the two small knife rollers (3) are arranged parallel to each other, a gap is provided between the two small knife rollers (3), and the two small knife rollers (3) are connected to each other by transmission; The second wire drawing mechanism includes a large knife roller (2) and an arc-shaped nail plate (4), wherein the large knife roller (2) is arranged obliquely below the two small knife rollers (3), and the arc-shaped nail plate (4) is arranged below the large knife roller (2), and a gap is provided between the large knife roller (2) and the arc-shaped nail plate (4), the large knife roller (2) is transmission-connected to one of the small knife rollers (3), and the output end of the driving mechanism is transmission-connected to the large knife roller (2).
2. The laver shred drawing machine according to claim 1, characterized in that: The large knife roller (2) comprises a first rotating shaft (12), a large roller (13) and a plurality of first spikes (14); the large roller (13) is arranged on the first rotating shaft (12); and the plurality of first spikes (14) are detachably arranged on the outer side wall of the large roller (13); The knife roller (3) comprises a second rotating shaft (15), a small roller (16) and a plurality of second spikes (17); the small roller (16) is arranged on the second rotating shaft (15); and the plurality of second spikes (17) are detachably arranged on the outer side wall of the small roller (16).
3. The laver shred drawing machine according to claim 2, characterized in that: The end of the first spike (14) is a pointed end, and the end of the second spike (17) is a flat end.
4. The laver shred drawing machine according to claim 2, characterized in that: The inner concave surface of the arc-shaped nail plate (4) is arranged toward the large knife roller (2), and the inner concave surface of the arc-shaped nail plate (4) is provided with a plurality of third nail teeth.
5. The laver shred drawing machine according to claim 1, characterized in that: It also includes a reduction transmission sprocket set (5) and a transmission wheel (6), one end of each of the small knife rollers (3) is provided with a transmission wheel (6), and the two small knife rollers (3) are connected by transmission via the transmission wheel (6); The large knife roller (2) is connected to one of the small knife rollers (3) through the reduction drive sprocket set (5).
6. The laver shred drawing machine according to claim 2, characterized in that: The large roller (13) comprises two semi-cylindrical large roller units, and the two large roller units are detachably connected to each other; The small roller (16) comprises two semi-cylindrical small roller units, and the two small roller units are detachably connected to each other.
7. The laver shred drawing machine according to claim 1, characterized in that: The driving mechanism comprises a motor (10) and a transmission pulley group (11), and the output end of the motor (10) is connected to the large knife roller (2) through the transmission pulley group (11).
8. The laver shred drawing machine according to claim 1, characterized in that: It also includes a left cover shell (7) and a right cover shell (8), wherein the left cover shell (7) and the right cover shell (8) are respectively arranged on the left and right sides of the wire drawing mechanism.
9. The laver shred drawing machine according to claim 8, characterized in that: It also includes a rear cover (9) and a protective cover, wherein the rear cover (9) is provided at the rear of the wire drawing mechanism, and the protective cover is provided at the top of the wire drawing mechanism.
10. The laver shred drawing machine according to claim 1, characterized in that: The workbench (1) comprises a feed platform plate and a frame, the feed platform plate is arranged on the top of the frame, the wire drawing mechanism is arranged on the feed platform plate, and a discharge port is provided at the bottom of the wire drawing mechanism; A feed port is provided on the feed platform plate, and the feed port is arranged opposite to the first wire drawing mechanism.