Foam dust-free cutting machining device

The fan suction system and the foam dust-free cutting processing device with adjustable suction control solve the problem of incomplete cleaning of foam debris, achieving dust-free cutting and improving product quality.

CN223326527UActive Publication Date: 2025-09-12ROSE PLASTIC KUNSHAN
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422630172.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-09-12
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

In the existing foam processing process, the foam debris is not cleaned properly, resulting in a messy processing workshop and affecting product quality, requiring secondary cleaning.

Method used

The fan is used to generate suction to suck the foam debris through the conveying pipe. Combined with the adjustable suction control system, it replaces the traditional air gun cleaning and realizes dust-free cutting.

Benefits of technology

Improves cleaning results, avoids foam debris accumulation, ensures product quality, and reduces secondary processing steps.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223326527U_ABST
    Figure CN223326527U_ABST
Patent Text Reader

Abstract

The utility model discloses a foam dust-free cutting processing device which comprises a box body, a box door is hinged in a drain outlet arranged on the lower side of the front end of the box body, air outlets are respectively arranged on the left side and the right side of the front end of the box body, and the foam dust-free cutting processing device further comprises a cleaning mechanism. The cleaning mechanism comprises a conveying pipe, a mounting cover, a connecting pipe and a wind shield, the conveying pipe is arranged in a mounting groove formed in the middle of the upper end of the box body, the right side of the lower end of the conveying pipe communicates with a connecting groove formed in the left side of the upper end of the mounting cover, the lower end of the conveying pipe communicates with the upper end of the connecting pipe, and the wind shield is arranged on the lower side in the connecting pipe; ventilation openings are formed in the upper ends of the wind shields respectively, and the control switch is arranged at the front end of the box body. According to the foam dust-free cutting machining device, the problem that the machining effect is affected due to the fact that foam chippings are not cleaned thoroughly is solved, the cleaned foam chippings do not need to be subjected to secondary treatment, the cleaning effect is improved, and meanwhile the final quality of products is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of foam processing equipment, in particular to a foam dust-free cutting processing device. Background Art

[0002] Foam, also known as foam plastic or sponge, is a material with a porous structure, usually made of polymers. Foam can be customized to different densities, hardness and pore sizes according to different application requirements. Foam can be cut into different shapes and sizes as needed.

[0003] The sample foam provided to customers needs to be processed. The processing is usually done by cutting equipment using a milling cutter to process the foam. During the processing, a lot of foam debris will be generated. At this time, an air gun can be used to clean the foam debris.

[0004] In the process of foam processing, although the foam debris can be cleaned by an air gun, the cleaned foam debris will fly everywhere, eventually causing the processing workshop to be relatively dirty, and secondary cleaning will be required later. When cleaning with an air gun, the waste chips are often not cleaned up and accumulate on the milling cutter, which makes the sample prone to relative size deviation during processing, and finally affects the quality of the product. Utility Model Content

[0005] The technical problem to be solved by the present invention is to overcome the existing defects and provide a foam dust-free cutting processing device, which can replace the traditional cleaning method of using an air gun, solves the problem that the processing effect is affected by the unclean cleaning of foam debris, and the foam debris after cleaning does not need to be processed again, which improves the cleaning effect while also ensuring the final quality of the product, and can effectively solve the problems in the background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a foam dust-free cutting processing device, comprising a box body, a box door hingedly connected to a sewage outlet provided at the lower side of the front end of the box body, air outlets provided on the left and right sides of the front end of the box body, and a cleaning mechanism;

[0007] The cleaning mechanism includes a delivery pipe, a mounting cover, a connecting pipe and a windshield. The delivery pipe is arranged in a mounting groove opened in the middle of the upper end of the box body. The right side of the lower end of the delivery pipe is connected with the connecting groove arranged on the left side of the upper end of the mounting cover. The lower end of the delivery pipe is connected with the upper end of the connecting pipe. The windshield is arranged on the lower side of the inside of the connecting pipe, and the upper ends of the windshield are respectively provided with ventilation holes.

[0008] Furthermore, it also includes a control switch, which is arranged at the front end of the box. The input end of the control switch is electrically connected to the external power supply and can regulate the electrical components inside the device.

[0009] Furthermore, the cleaning mechanism also includes a mounting tube, an adjustment plate and a gear. The mounting tube is rotatably connected to the lower side of the connecting tube. The mounting tube is located on the lower side of the wind shield. An adjustment plate is provided on the upper side of the mounting tube. The upper ends of the adjustment plates are respectively provided with avoidance grooves. Gears are provided on the lower side of the outer arc surface of the mounting tube, which can adjust the suction force.

[0010] Furthermore, the cleaning mechanism also includes a fan, which is arranged on the upper side of the connecting tube. The input end of the fan is electrically connected to the output end of the control switch, and can generate suction to clean the foam debris.

[0011] Furthermore, it also includes a cross bar and a connecting plate, the cross bar is respectively arranged on the front and rear sides of the inside of the box body, the connecting plates are slidably connected to the middle part of the outer arc surface of the cross bar, and a rack plate is arranged between the opposite inner sides of the two connecting plates. The rack plate is meshed with the gear and can drive the mounting tube to rotate through the rack plate.

[0012] Furthermore, it also includes a screw and an adjusting wheel. The screw is rotatably connected to the upper side of the inside of the box, and the screw is threadedly connected to the threaded hole set in the middle of the right end of the rack plate. The adjusting wheel is set at the right end of the screw, and the position of the rack plate can be adjusted through the screw.

[0013] Furthermore, it also includes observation windows, which are respectively arranged in observation ports opened on the lower sides of the left and right ends of the box body. The operator can observe the amount of foam debris inside the box body through the observation windows.

[0014] Compared with the existing technology, the beneficial effect of the utility model is that the rotation of the fan generates suction, thereby sucking the foam debris generated during the foam processing into the interior of the box through the conveying pipe, and the suction force can be adjusted according to the material and size of the foam subsequently, replacing the traditional cleaning method of using an air gun, solving the problem of affecting the processing effect due to unclean cleaning of the foam debris, and the foam debris after cleaning does not need to be processed again, which improves the cleaning effect while also ensuring the final quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the upper side cross-sectional structure of the utility model;

[0017] Figure 3 This is an enlarged structural diagram of point A of the utility model;

[0018] Figure 4 It is a schematic diagram of the front side cross-sectional structure of the utility model.

[0019] In the figure: 1 box body, 2 control switch, 3 box door, 4 observation window, 5 cleaning mechanism, 51 delivery pipe, 52 installation cover, 53 connecting pipe, 54 installation pipe, 55 wind shield, 56 adjustment plate, 57 fan, 58 gear, 6 cross bar, 7 connecting plate, 8 rack plate, 9 screw, 10 adjustment wheel. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1-4 This embodiment provides a technical solution: a foam dust-free cutting processing device, comprising a box body 1, a drain outlet provided at the lower side of the front end of the box body 1 is hingedly connected to a box door 3, exhaust outlets are provided on the left and right sides of the front end of the box body 1, and a cleaning mechanism 5;

[0022] Cleaning mechanism 5: It includes a delivery pipe 51, a mounting cover 52, a connecting pipe 53 and a windshield 55. The delivery pipe 51 is arranged in a mounting groove opened in the middle of the upper end of the box body 1. The right side of the lower end of the delivery pipe 51 is connected to the connecting groove arranged on the left side of the upper end of the mounting cover 52. The lower end of the delivery pipe 51 is connected to the upper end of the connecting pipe 53. The windshield 55 is arranged on the lower side of the inside of the connecting pipe 53. The upper ends of the windshields 55 are respectively provided with vents. The cleaning mechanism 5 also includes a mounting pipe 54, an adjusting plate 56 and a gear 58. The mounting pipe 54 is rotatably connected to the lower side of the inside of the connecting pipe 53. The mounting pipe 54 is located on the lower side of the windshield 55. The upper side of the inside of the mounting pipe 54 is provided with an adjusting plate 56. The upper ends of the section plates 56 are respectively provided with avoidance grooves, and the lower side of the outer arc surface of the mounting tube 54 is provided with a gear 58. The cleaning mechanism 5 also includes a fan 57, which is arranged on the upper side of the connecting tube 53. The input end of the fan 57 is electrically connected to the output end of the control switch 2. The fan 57 rotates to generate suction, thereby sucking the foam debris generated during the foam processing into the interior of the box body 1 through the conveying pipe 51. The suction force can be adjusted according to the material and size of the foam in the future, replacing the traditional cleaning method of using an air gun, solving the problem of affecting the processing effect due to unclean cleaning of the foam debris. The cleaned foam debris does not require secondary processing, which improves the cleaning effect while also ensuring the final quality of the product.

[0023] Among them: it also includes a control switch 2, which is arranged at the front end of the box 1. The input end of the control switch 2 is electrically connected to the external power supply and can regulate the electrical components inside the device.

[0024] Among them: it also includes a cross bar 6 and a connecting plate 7, the cross bar 6 is respectively arranged on the front and rear sides of the inside of the box body 1, and the connecting plates 7 are slidably connected to the middle part of the outer arc surface of the cross bar 6. A rack plate 8 is arranged between the opposite inner sides of the two connecting plates 7. The rack plate 8 is meshed with the gear 58. During the movement, the rack plate 8 drives the gear 58 to rotate through the meshing connection, and the gear 58 drives the adjustment plate 56 to rotate through the mounting tube 54.

[0025] Among them: it also includes a screw 9 and an adjusting wheel 10, the screw 9 is rotatably connected to the upper side of the inside of the box body 1, the screw 9 is threadedly connected to the threaded hole set in the middle of the right end of the rack plate 8, and the adjusting wheel 10 is set at the right end of the screw 9. The operator rotates the adjusting wheel 10, and the adjusting wheel 10 drives the screw 9 to rotate. During the rotation process, the screw 9 can drive the rack plate 8 to move through the threaded connection.

[0026] Among them, it also includes observation windows 4, which are respectively arranged in observation ports opened on the lower sides of the left and right ends of the box body 1. The operator can observe the amount of foam debris inside the box body 1 through the observation windows 4.

[0027] The working principle of this utility model is as follows:

[0028] When the foam dust-free cutting processing device is used, the milling cutter of the external cutting device is first installed into the inside of the mounting cover 52. When the operator processes the foam through the external cutting device, a lot of foam debris will be generated. At this time, through the control of the control switch 2, the fan 57 starts to run, and the fan 57 rotates to generate suction, thereby sucking the foam debris generated when processing the foam into the inside of the box 1 through the conveying pipe 51. When the suction of the foam dust-free cutting processing device needs to be adjusted, the operator rotates the adjusting wheel 10, and the adjusting wheel 10 drives the screw 9 to rotate. During the rotation process, the screw 9 can drive the rack plate 8 to move through the threaded connection. During the movement, the rack plate 8 drives the gear 58 to rotate through the meshing connection. The gear 58 drives the adjustment plate 56 to rotate through the mounting tube 54, thereby adjusting the gap between the vent and the avoidance groove. When the overlapping gap between the vent and the avoidance groove increases, the suction generated by the foam dust-free cutting processing device can be increased, thereby further improving the cleaning effect.

[0029] It is worth noting that the fan 57 disclosed in the above embodiment can be BT35, and the control switch 2 is provided with a control button corresponding to the fan 57 for controlling its switch.

[0030] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A foam dust-free cutting processing device, comprising a box body (1), a box door (3) hingedly connected to a sewage outlet provided at the lower side of the front end of the box body (1), and air outlets provided on the left and right sides of the front end of the box body (1), characterized in that: Also included is a cleaning mechanism (5); The cleaning mechanism (5) comprises a delivery pipe (51), a mounting cover (52), a connecting pipe (53) and a windshield (55). The delivery pipe (51) is arranged in a mounting groove provided in the middle of the upper end of the box body (1). The right side of the lower end of the delivery pipe (51) is connected to the connecting groove provided on the left side of the upper end of the mounting cover (52). The lower end of the delivery pipe (51) is connected to the upper end of the connecting pipe (53). The windshield (55) is arranged on the lower side of the connecting pipe (53). The upper ends of the windshield (55) are respectively provided with ventilation holes.

2. The foam dust-free cutting device according to claim 1, characterized in that: It also includes a control switch (2), which is arranged at the front end of the box (1), and the input end of the control switch (2) is electrically connected to an external power supply.

3. The foam dust-free cutting device according to claim 1, characterized in that: The cleaning mechanism (5) further comprises a mounting tube (54), an adjusting plate (56) and a gear (58); the mounting tube (54) is rotatably connected to the lower side of the interior of the connecting tube (53); the mounting tube (54) is located on the lower side of the windshield (55); an adjusting plate (56) is provided on the upper side of the interior of the mounting tube (54); avoidance grooves are respectively provided at the upper ends of the adjusting plates (56); and a gear (58) is provided on the lower side of the outer arc surface of the mounting tube (54).

4. The foam dust-free cutting device according to claim 2, characterized in that: The cleaning mechanism (5) further comprises a fan (57), which is arranged on the upper side of the interior of the connecting pipe (53), and the input end of the fan (57) is electrically connected to the output end of the control switch (2).

5. The foam dust-free cutting device according to claim 3, characterized in that: The invention also includes a cross bar (6) and a connecting plate (7), wherein the cross bar (6) is respectively arranged on the front and rear sides of the interior of the box body (1), and the connecting plates (7) are slidably connected to the middle part of the outer arc surface of the cross bar (6). A rack plate (8) is arranged between the opposite inner sides of the two connecting plates (7), and the rack plate (8) is meshed with the gear (58).

6. The foam dust-free cutting device according to claim 5, characterized in that: The invention also includes a screw rod (9) and an adjusting wheel (10), wherein the screw rod (9) is rotatably connected to the upper side of the interior of the box body (1), the screw rod (9) is threadedly connected to a threaded hole provided in the middle of the right end of the rack plate (8), and the adjusting wheel (10) is provided at the right end of the screw rod (9).

7. The foam dust-free cutting device according to claim 1, characterized in that: It also includes observation windows (4), which are respectively arranged in observation ports opened on the lower sides of the left and right ends of the box body (1).