Cutting equipment for photovoltaic frame production

Abstract

The utility model discloses cutting equipment for photovoltaic frame production in the technical field of photovoltaic frame production, which comprises a base, a first supporting seat mounted at the left end of the top of the base, a vertical cutting seat mounted at the top of the first supporting seat, a second supporting seat mounted at the right end of the top of the base, and a transverse cutting seat mounted at the top of the second supporting seat. Cutting pieces are arranged on the vertical cutting seat and the transverse cutting seat, a driving mechanism is arranged between the second supporting seat and the base and comprises a fixing plate, a frame body is installed on the outer side of the fixing plate, an electric push rod is installed in the frame body, and a movable plate is installed at the output end of the electric push rod. Through the arrangement of the driving mechanism, the second supporting seat can be conveniently driven to move front and back, the transverse cutting seat above the second supporting seat can be further driven to move front and back, the equipment can achieve independent vertical cutting work on a photovoltaic frame as required, transverse cutting and vertical cutting combined work can also be achieved, and the practicability of the equipment is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic frame production, in particular to a cutting device used for photovoltaic frame production. Background Art

[0002] Photovoltaic is the abbreviation of solar photovoltaic power generation system. It is a new power generation system that uses the photovoltaic effect of solar cell semiconductor materials to directly convert sunlight radiation energy into electrical energy. Photovoltaic is defined as the direct conversion of ray energy. In practical applications, it usually refers to the conversion of solar energy into electrical energy, that is, solar photovoltaic. It is mainly achieved by using solar panels made of semiconductor materials such as silicon to generate direct current using sunlight. At present, photovoltaic is the abbreviation of solar photovoltaic power generation system. It is a new power generation system that uses the photovoltaic effect of solar cell semiconductor materials. Photovoltaic manufacturers need to add a frame to the photovoltaic before photovoltaic production, so cutting equipment is needed to cut the frame.

[0003] However, the existing cutting equipment still has some shortcomings during use. The existing equipment can usually only perform separate horizontal or vertical cutting on the photovoltaic frame, and cannot combine horizontal and vertical cutting at the same time, thereby reducing the practicality of the equipment and increasing the investment cost of the equipment. Utility Model Content

[0004] In order to improve the problem that the existing equipment mentioned above can usually only perform separate horizontal cutting or vertical cutting on the photovoltaic frame, and cannot combine horizontal cutting and vertical cutting at the same time, thereby reducing the practicality of the equipment, the utility model provides a cutting equipment for photovoltaic frame production.

[0005] The utility model provides a cutting device for photovoltaic frame production, which adopts the following technical solutions:

[0006] A cutting device for photovoltaic frame production, comprising a base, a first support seat mounted on the left end of the top of the base, a vertical cutting seat mounted on the top of the first support seat, a second support seat mounted on the right end of the top of the base, a horizontal cutting seat mounted on the top of the second support seat, cutting pieces being provided on both the vertical cutting seat and the horizontal cutting seat, and a driving mechanism being provided between the second support seat and the base;

[0007] The driving mechanism includes a fixed plate, which is installed at the rear end of the top of the base, a frame is installed on the outside of the fixed plate, an electric push rod is installed inside the frame, and a movable plate is installed at the output end of the electric push rod, and the end of the movable plate facing away from the electric push rod is connected to the second support seat.

[0008] By adopting the above technical solution, the photovoltaic frame is cut vertically by the vertical cutting seat, and the electric push rod is extended to drive the movable plate to move forward and backward, which in turn can drive the second support seat to move forward and backward, so that the photovoltaic frame can be cut horizontally according to needs.

[0009] Optionally, a guide mechanism is provided at the center of the top of the base, and the guide mechanism includes a fixed seat, which is installed at the center of the top of the base. The fixed seat is located between the first support seat and the second support seat, and a guide sleeve is installed on the top of the fixed seat.

[0010] By adopting the above technical solution, when the photovoltaic frame is being cut, the frame passes through the inside of the guide sleeve, so that the guide sleeve can be used to limit the frame and minimize displacement of the frame during movement.

[0011] Optionally, a sliding mechanism is provided at the bottom of the second support seat, and the sliding mechanism includes a pulley, and the pulley is connected to the bottom of the second support seat. A sliding groove is provided at the right end of the top of the base, and the pulley is slidably connected to the sliding groove.

[0012] By adopting the above technical solution, when the second support seat moves forward and backward, it can drive the pulley to slide in the sliding groove, so that the second support seat can move more smoothly.

[0013] Optionally, a baffle is installed on one end of the top of the base away from the movable plate.

[0014] By adopting the above technical solution, the position of the second support seat can be limited.

[0015] Optionally, the vertical cutting seat and the horizontal cutting seat have the same structure.

[0016] By adopting the above technical solution, the photovoltaic frame can be cut vertically and horizontally.

[0017] Optionally, the cutting piece includes two groups of U-shaped frames, which are respectively installed on the vertical cutting seat and the cross cutting seat, a reserved groove is opened on the inner side of the U-shaped frame, and the bottom of the inner cavity of the reserved groove is symmetrically connected with a cutting wheel, a driving motor is installed on the surface of the U-shaped frame, and the power output end of the driving motor is connected to one end of one of the cutting wheels, a mounting plate is installed on the upper end of the inner side of the U-shaped frame, and the two ends of the bottom of the mounting plate are symmetrically connected with tensioning wheels, and diamond wire is wound around the outer sides of the two groups of cutting wheels and the two groups of tensioning wheels.

[0018] By adopting the above technical solution, the driving motor drives one of the cutting wheels to rotate when working. With the cooperation of the tensioning wheel, the rotation of the cutting wheel drives the rotation of the diamond wire, so that the photovoltaic frame can be cut by the diamond wire. The diamond wire cutting makes the equipment cut smoothly, and the end face of the frame is free of burrs.

[0019] Optionally, an adjustment mechanism is provided on the top of the mounting plate, and the adjustment mechanism includes two groups of vertical plates, which are installed at both ends of the inner top wall of the U-shaped frame, and a bidirectional screw rod is connected between the two groups of vertical plates. A servo motor for driving the bidirectional screw rod to rotate is installed on the outer side of the left end vertical plate, and both ends of the outer wall of the bidirectional screw rod are screwed with nuts, and the bottoms of the two groups of nuts are connected to connecting rods, and the ends of the two groups of connecting rods facing away from the nuts are hinged with connecting seats, and the bottom of the connecting seat is connected to the top of the mounting plate.

[0020] By adopting the above technical solution, the servo motor drives the bidirectional screw to rotate when working, and the bidirectional screw rotation drives the two sets of nuts to move left and right, and then the connecting seat can be driven up and down through the connecting rod, so that the position of the tensioning wheel can be adjusted, which is convenient for tensioning the diamond wire.

[0021] Optionally, a limiting mechanism is provided on one side of the mounting plate, the limiting mechanism includes a limiting block, the limiting block is installed on one side of the mounting plate, a limiting groove is provided on the inner side of the reserved groove, and the limiting groove is slidably connected to the limiting block.

[0022] By adopting the above technical solution, when the mounting plate moves, it can drive the limiting block to slide in the limiting groove, thereby making the mounting plate more stable when moving.

[0023] In summary, the present invention has at least one of the following beneficial effects:

[0024] Through the coordinated arrangement of the movable plate, electric push rod, fixed plate and frame, the second support seat can be easily driven to move back and forth, and then the upper cross-cutting seat can be driven to move back and forth, so that the equipment can realize both separate vertical cutting and combined cross-cutting and vertical cutting of the photovoltaic frame according to needs, thereby improving the practicality of the equipment.

[0025] By setting up the adjustment mechanism, the mounting plate can be driven to move up and down, and then the position of the tensioning wheel can be adjusted, so as to facilitate the adjustment of the tension of the diamond wire and prevent the diamond wire from becoming loose or even falling off due to long-term use. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0027] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0028] Figure 2 It is a right side structural schematic diagram of the present utility model;

[0029] Figure 3 This is a schematic diagram of the cutting piece structure of the present utility model.

[0030] In the figure: 1. Vertical cutting seat; 2. First supporting seat; 3. Base; 4. Guide mechanism; 401. Guide sleeve; 402. Fixed seat; 5. Second supporting seat; 6. Cross-cutting seat; 7. Sliding mechanism; 701. Pulley; 702. Slide; 8. Baffle; 9. Driving mechanism; 901. Movable plate; 902. Electric push rod; 903. Fixed plate; 904. Frame; 10. Cutting element; 1001. Driving motor; 1002, frame; 1003, reserved slot; 1004, cutting wheel; 1005, diamond wire; 1006, tensioning pulley; 1007, mounting plate; 11, adjustment mechanism; 1101, servo motor; 1102, bidirectional screw rod; 1103, nut; 1104, connecting rod; 1105, connecting seat; 1106, vertical plate; 12, limiting mechanism; 1201, limiting slot; 1202, limiting block. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1-3 The utility model is described in further detail.

[0032] Please refer to the attached figure in the instruction manual Figure 1 The utility model provides an embodiment: a cutting device for photovoltaic frame production, including a base 3, a first support base 2 is fixedly installed on the left end of the top of the base 3, a vertical cutting base 1 is fixedly installed on the top of the first support base 2, a second support base 5 is fixedly installed on the right end of the top of the base 3, and a sliding mechanism 7 is provided at the bottom of the second support base 5. The sliding mechanism 7 includes a pulley 701, which is rotatably connected to the bottom of the second support base 5. A slide groove 702 is provided at the right end of the top of the base 3, and the pulley 701 is slidably connected to the slide groove 702. When the second support base 5 moves back and forth, it can drive the pulley 701 to slide in the slide groove 702, making the second support base 5 smoother during movement.

[0033] Please refer to the attached figure in the instruction manual Figure 1 A cross-cutting seat 6 is fixedly mounted on the top of the second support seat 5. A guide mechanism 4 is provided at the center of the top of the base 3. The guide mechanism 4 includes a fixing seat 402, which is mounted at the center of the top of the base 3 and located between the first support seat 2 and the second support seat 5. A guide sleeve 401 is mounted on the top of the fixing seat 402. When the photovoltaic frame is cut, the frame passes through the interior of the guide sleeve 401, which can limit the frame's position and minimize displacement of the frame during movement.

[0034] Please refer to the attached figure in the instruction manual Figure 1 、 Figure 2 and Figure 3 , cutting pieces 10 are provided on both the vertical cutting seat 1 and the cross cutting seat 6, and the vertical cutting seat 1 and the cross cutting seat 6 have the same structure. Thus, the photovoltaic frame can be cut vertically and cross-cut. The cutting piece 10 includes two sets of U-shaped frames 1002, which are respectively installed on the vertical cutting seat 1 and the cross cutting seat 6. A reserved groove 1003 is provided on the inner side of the U-shaped frame 1002, and the bottom of the inner cavity of the reserved groove 1003 is symmetrically connected to the cutting wheel 1004. A driving motor 1001 is installed on the surface of the U-shaped frame 1002, and the power output end of the driving motor 1001 is connected to one end of one of the cutting wheels 1004. A mounting plate 1007 is installed on the upper end of the inner side of the U-shaped frame 1002, and the two ends of the bottom of the mounting plate 1007 are symmetrically connected to the tensioning wheel 1006. Diamond wire 1005 is wound around the outer sides of the two sets of cutting wheels 1004 and the two sets of tensioning wheels 1006. When the driving motor 1001 is working, it drives one of the cutting wheels 1004 to rotate. With the cooperation of the tensioning wheel 1006, the rotation of the cutting wheel 1004 drives the diamond wire 1005 to rotate, so that the photovoltaic frame can be cut through the diamond wire 1005. The cutting through the diamond wire 1005 makes the equipment cut smoothly, and at the same time, there is no burr on the end face of the frame.

[0035] Please refer to the attached figure in the instruction manual Figure 2 and Figure 3, an adjustment mechanism 11 is provided on the top of the mounting plate 1007, and the adjustment mechanism 11 includes two groups of vertical plates 1106, which are installed at both ends of the inner top wall of the U-shaped frame 1002, and a bidirectional screw rod 1102 is rotatably connected between the two groups of vertical plates 1106. A servo motor 1101 for driving the bidirectional screw rod 1102 to rotate is installed on the outer side of the left end vertical plate 1106, and both ends of the outer wall of the bidirectional screw rod 1102 are screwed with a nut 1103, and the bottom of the two groups of nuts 1103 are connected to a connecting rod 1104, and the end of the two groups of connecting rods 1104 facing away from the nut 1103 is hinged with a connecting seat 1105, and the bottom of the connecting seat 1105 is connected to the top of the mounting plate 1007. When the servo motor 1101 is working, it drives the bidirectional screw rod 1102 to rotate. The bidirectional screw rod 1102 rotates to drive the two sets of nuts 1103 to move left and right, and then drives the connecting seat 1105 to move up and down through the connecting rod 1104, so as to adjust the position of the tensioning wheel 1006 and facilitate the tensioning of the diamond wire 1005.

[0036] Please refer to the attached figure in the instruction manual Figure 3 A limiting mechanism 12 is provided on one side of the mounting plate 1007. The limiting mechanism 12 includes a limiting block 1202, which is fixedly mounted on one side of the mounting plate 1007. A limiting groove 1201 is provided inside the reserved groove 1003. The limiting groove 1201 is slidably connected to the limiting block 1202. When the mounting plate 1007 moves, the limiting block 1202 can be driven to slide within the limiting groove 1201, thereby making the mounting plate 1007 more stable during movement.

[0037] Please refer to the attached figure in the instruction manual Figure 1 and Figure 2 A driving mechanism 9 is provided between the second support seat 5 and the base 3. The driving mechanism 9 includes a fixed plate 903, which is fixedly mounted on the rear end of the top of the base 3. A frame 904 is mounted on the outside of the fixed plate 903. An electric push rod 902 is mounted inside the frame 904. A movable plate 901 is mounted on the output end of the electric push rod 902. The end of the movable plate 901 facing away from the electric push rod 902 is connected to the second support seat 5. A baffle 8 is fixedly mounted on the end of the top of the base 3 away from the movable plate 901. This allows the position of the second support seat 5 to be limited.

[0038] Working principle: When it is necessary to perform vertical cutting on the photovoltaic frame, the photovoltaic frame is passed through the inside of the guide sleeve 401, and the bottom of the frame is fitly connected to the inner bottom wall of the vertical cutting seat 1, and then the driving motor 1001 on the vertical cutting seat 1 is turned on. When the driving motor 1001 is working, it drives the cutting wheel 1004 to rotate. With the cooperation of the tensioning wheel 1006, the cutting wheel 1004 rotates and drives the diamond wire 1005 to rotate, and as the photovoltaic frame is continuously transported to the right, the frame can be vertically cut through the diamond wire 1005.

[0039] When it is necessary to perform cross-cutting on the photovoltaic frame, the electric push rod 902 is controlled to extend, and the electric push rod 902 drives the movable plate 901 to move forward. When the movable plate 901 moves, it drives the second support seat 5 to move forward until the second support seat 5 abuts against the baffle 8, and then the drive motor 1001 on the cross-cutting seat 6 is started. As the photovoltaic frame is continuously transported to the right, the frame can be cross-cut by the diamond wire 1005 on the cross-cutting seat 6.

[0040] When the diamond wire 1005 becomes loose after long-term use, the staff turns on the servo motor 1101. When the servo motor 1101 is working, it drives the bidirectional screw rod 1102 to rotate. The bidirectional screw rod 1102 rotates to drive the two sets of nuts 1103 to move and move away from each other. When the nut 1103 moves, it drives the connecting seat 1105 to move upward through the connecting rod 1104, and then drives the mounting plate 1007 to move upward, which is convenient for adjusting the position of the tensioning wheel 1006, so that the diamond wire 1005 can be tightened to prevent it from loosening.

[0041] The above are all preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.

Claims

1. A cutting device for photovoltaic frame production, comprising a base (3), characterized in that: A first support seat (2) is mounted on the left end of the top of the base (3), a vertical cutting seat (1) is mounted on the top of the first support seat (2), a second support seat (5) is mounted on the right end of the top of the base (3), a cross-cutting seat (6) is mounted on the top of the second support seat (5), cutting members (10) are provided on both the vertical cutting seat (1) and the cross-cutting seat (6), and a driving mechanism (9) is provided between the second support seat (5) and the base (3); The driving mechanism (9) comprises a fixed plate (903), the fixed plate (903) being mounted on the rear end of the top of the base (3), a frame (904) being mounted on the outside of the fixed plate (903), an electric push rod (902) being mounted inside the frame (904), a movable plate (901) being mounted on the output end of the electric push rod (902), and an end of the movable plate (901) facing away from the electric push rod (902) being connected to the second support seat (5).

2. The cutting device for photovoltaic frame production according to claim 1, characterized in that: A guide mechanism (4) is provided at the center of the top of the base (3), and the guide mechanism (4) comprises a fixing seat (402). The fixing seat (402) is installed at the center of the top of the base (3), and the fixing seat (402) is located between the first support seat (2) and the second support seat (5). A guide sleeve (401) is installed on the top of the fixing seat (402).

3. The cutting device for photovoltaic frame production according to claim 1, characterized in that: A sliding mechanism (7) is provided at the bottom of the second support seat (5), and the sliding mechanism (7) includes a pulley (701), the pulley (701) is connected to the bottom of the second support seat (5), and a sliding groove (702) is provided at the right end of the top of the base (3), and the pulley (701) is slidably connected to the sliding groove (702).

4. The cutting device for photovoltaic frame production according to claim 1, characterized in that: A baffle (8) is installed at one end of the top of the base (3) away from the movable plate (901).

5. The cutting device for photovoltaic frame production according to claim 1, characterized in that: The vertical cutting seat (1) and the horizontal cutting seat (6) have the same structure.

6. The cutting device for photovoltaic frame production according to claim 1, characterized in that: The cutting member (10) comprises two groups of U-shaped frames (1002), the two groups of U-shaped frames (1002) being respectively mounted on the vertical cutting seat (1) and the horizontal cutting seat (6), a reserved groove (1003) being provided on the inner side of the U-shaped frame (1002), a cutting wheel (1004) being symmetrically connected to the bottom of the inner cavity of the reserved groove (1003), a driving motor (1001) being mounted on the surface of the U-shaped frame (1002), a power output end of the driving motor (1001) being connected to one end of one of the cutting wheels (1004), a mounting plate (1007) being mounted on the upper end of the inner side of the U-shaped frame (1002), tensioning wheels (1006) being symmetrically connected to the two ends of the bottom of the mounting plate (1007), and diamond wires (1005) being wound around the outer sides of the two groups of cutting wheels (1004) and the two groups of tensioning wheels (1006).

7. The cutting device for photovoltaic frame production according to claim 6, characterized in that: An adjustment mechanism (11) is provided on the top of the mounting plate (1007), and the adjustment mechanism (11) includes two groups of vertical plates (1106), which are mounted at both ends of the inner top wall of the U-shaped frame (1002), a bidirectional screw rod (1102) is connected between the two groups of vertical plates (1106), a servo motor (1101) for driving the bidirectional screw rod (1102) to rotate is mounted on the outer side of the left end vertical plate (1106), both ends of the outer wall of the bidirectional screw rod (1102) are screwed with a nut (1103), the bottoms of the two groups of nuts (1103) are connected to a connecting rod (1104), and the ends of the two groups of connecting rods (1104) facing away from the nut (1103) are hinged with a connecting seat (1105), and the bottom of the connecting seat (1105) is connected to the top of the mounting plate (1007).

8. The cutting device for photovoltaic frame production according to claim 6, characterized in that: A limiting mechanism (12) is provided on one side of the mounting plate (1007), the limiting mechanism (12) comprising a limiting block (1202), the limiting block (1202) being mounted on one side of the mounting plate (1007), a limiting groove (1201) being provided on the inner side of the reserved groove (1003), the limiting groove (1201) being slidably connected to the limiting block (1202).

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