Material distributing device for tire mold plastic buckle assembly

Abstract

The utility model provides a material distributing device for assembling a moulding bed plastic buckle, and relates to the field of material distributing equipment of a plastic buckle assembling machine, the material distributing device comprises a vibration feeding machine, a material conveying assembly is installed at a discharging port of the vibration feeding machine, the material conveying assembly comprises a flow guide groove, and the flow guide groove is used for guiding a plastic buckle. A detection assembly and a clamping assembly are installed on one side of the flow guide groove, the detection assembly comprises a vertical plate, a CCD camera, a lens and a light source, the CCD camera, the lens and the light source are used for detecting the plastic buckle, and the lens is installed at the bottom of the CCD camera; according to the buckle detection device, the detection assembly and the clamping assembly are arranged, the effect of removing damaged buckles is achieved, the CCD camera, the lens and the light source are matched to shoot and recognize the appearances of the buckles, so that whether the buckles are qualified or not can be judged, the unqualified buckles are removed through the clamping assembly, and the detection efficiency is improved. And therefore, the subsequent assembly quality and assembly efficiency can be ensured.

Description

Technical Field

[0001] The utility model belongs to the field of material dividing equipment for plastic buckle assembly machines, in particular to a material dividing device for assembling fetal membrane plastic buckles. Background Art

[0002] The buckle assembly machine is a mechanical device specially used for buckle assembly. It is widely used in the parts assembly process in the automotive, electronics, home appliance and other industries. The buckle assembly machine accurately installs the buckles to the specified position in an automated way, improves assembly efficiency and quality, and reduces errors and labor intensity of manual operation. The buckle assembly machine is required for assembly of automotive interior tire membranes. The buckle assembly machine mainly consists of a feeder, a manipulator, an operating platform and a control system. The feeder is a device used to automatically separate and supply buckles during the buckle assembly process, and accurately transport them to the assembly position to improve assembly efficiency and accuracy.

[0003] According to Chinese patent application number: 202221878029.6, a plastic decorative part snap-on assembly machine is disclosed, including a base frame, the top of which is equipped with a snap-on pick-up and placement component, a moving component, an access component, and an assembly component; the snap-on pick-up and placement component includes a loading turntable, a snap-on pick-up and placement position, and a positioning jig; the top of the base frame is equipped with a loading turntable and a positioning jig, and the discharge end of the loading turntable is connected to the positioning jig, and the positioning jig is provided with a snap-on pick-up and placement position; the moving component includes a first slide rail, a movable frame, a movable seat, a cylinder, a movable seat, a tank drag chain, and a second slide rail; the top of the base frame is equipped with a symmetrically distributed first slide rail, the movable frame and the first slide rail are slidably connected, the front surface of the movable frame is equipped with a second slide rail, and the movable seat and the second slide rail are slidably connected;

[0004] The existing technology effectively solves the problems of low assembly efficiency and complicated operation. It has the advantages of continuous operation, high efficiency, and the ability to assemble buckles, which greatly saves workers' labor intensity and operation time. However, this type of buckle assembly machine lacks the ability to detect the appearance of the buckles when dividing the buckles, so that damaged buckles can easily affect the subsequent assembly effect and efficiency.

[0005] In summary, the present invention provides a material dividing device for assembling a fetal membrane plastic buckle to solve the above-mentioned problems. Utility Model Content

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0007] A material distribution device for assembling fetal membrane plastic buckles includes a vibrating feeder, the discharge port of the vibrating feeder is equipped with a feeding assembly, the feeding assembly includes a guide groove, the guide groove is used to guide the plastic buckles, a detection assembly and a clamping assembly are installed on one side of the guide groove, the detection assembly includes a vertical plate, a CCD camera, a lens and a light source, the CCD camera, lens and light source are used to detect plastic buckles, the lens is installed at the bottom of the CCD camera, the light source is installed below the lens, the vertical plate is fixedly connected to the guide groove, the clamping assembly includes a column, a movable plate, a cylinder and a pneumatic clamp, the column is fixedly connected to the guide groove, the movable plate is located at the top of the column, the cylinder is installed at the bottom of the movable plate, so the pneumatic clamp is fixedly connected to the output end of the cylinder, and the clamping assembly is used to remove broken buckles.

[0008] Furthermore, in the present invention, the top of the vertical plate is fixedly connected to a mounting plate, the bottom of the mounting plate is fixedly connected to a bracket, the light source is fixed to the bottom of the bracket, the CCD camera is fixed to the surface of the mounting plate, and the output end of the CCD camera is connected to the input end of the snap assembly machine controller.

[0009] Furthermore, in the present invention, the top of the vertical plate is fixedly connected to a mounting plate, the bottom of the mounting plate is fixedly connected to a bracket, the light source is fixed to the bottom of the bracket, the CCD camera is fixed to the surface of the mounting plate, and the output end of the CCD camera is connected to the input end of the snap assembly machine controller.

[0010] Furthermore, in the present invention, the output shaft of the second motor passes through the inner cavity of the column and is transmission-connected to the driving gear, the driving gear is meshed with the driven gear, and the driven gear is movably connected to the inner wall of the column through a bearing.

[0011] Furthermore, in the present invention, one end of the transmission rod is fixedly connected to the driven gear, and the other end of the transmission rod passes through the outside of the column and is fixedly connected to the movable plate.

[0012] Furthermore, in the present invention, the feeding assembly also includes a conveyor belt, a first motor, a reducer, an active roller and a driven roller. The active roller and the driven roller are both mounted on the inner cavity of the guide groove through bearings, and the conveyor belt is sleeved on the surface of the active roller and the driven roller.

[0013] Furthermore, in the present invention, the first motor and the reducer are both fixedly connected to the guide groove, the output shaft of the reducer passes through the inner cavity of the guide groove and is transmission-connected to the active roller, and the output shaft of the first motor is transmission-connected to the input shaft of the reducer.

[0014] Beneficial effects: The utility model has the following beneficial effects:

[0015] The utility model provides a vibrating feeder and a feeding component to provide plastic clips to a clip assembly machine. The cooperation of the vibrating feeder and the feeding component can realize the distribution and delivery of the plastic clips to the assembly position. The arrangement of the detection component and the clamping component can achieve the effect of removing damaged clips. The cooperation of the CCD camera, the lens and the light source can photograph and identify the appearance of the clips, so as to judge whether the clips are qualified, and remove the unqualified clips through the clamping component, so as to ensure the subsequent assembly quality and assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the connection status structure of the detection component of the utility model;

[0018] Figure 3 This is a schematic structural diagram of the clamping assembly of the utility model in a separated state;

[0019] Figure 4 This is a schematic diagram of the connection state of the second motor and the driving gear of the utility model;

[0020] Figure 5 It is a structural schematic diagram of the separated state of the feeding component of the utility model.

[0021] In the picture:

[0022] 1. Vibrating feeder; 2. Feeding assembly; 201. Guide trough; 202. Conveyor belt; 203. First motor; 204. Reducer; 205. Active roller; 206. Driven roller; 3. Detection assembly; 301. Vertical plate; 302. CCD camera; 303. Lens; 304. Light source; 305. Bracket; 306. Mounting plate; 4. Clamping assembly; 401. Column; 402. Movable plate; 403. Cylinder; 404. Pneumatic gripper; 405. Second motor; 406. Transmission rod; 407. Active gear; 408. Driven gear. DETAILED DESCRIPTION

[0023] In order to better understand the technical content of the present invention, specific embodiments are given and described as follows in conjunction with the accompanying drawings. Various aspects of the present invention are described in this disclosure with reference to the accompanying drawings, in which many illustrative embodiments are shown. The embodiments of the present disclosure are not necessarily defined to include all aspects of the present invention. It should be understood that the various concepts and embodiments introduced above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in the present invention are not limited to any implementation method. In addition, some aspects disclosed in the present invention can be used alone or in any appropriate combination with other aspects disclosed in the present invention.

[0024] Example 1

[0025] like Figure 1-5 As shown in the figure, it is the first embodiment of the present invention, which provides a material distributing device for assembling a fetal membrane plastic buckle, including a vibrating feeder 1, a feeding assembly 2 is installed at the discharge port of the vibrating feeder 1, the feeding assembly 2 includes a guide groove 201, the guide groove 201 is used to guide the plastic buckle, a detection assembly 3 and a clamping assembly 4 are installed on one side of the guide groove 201, the detection assembly 3 includes a vertical plate 301, a CCD camera 302, a lens 303 and a light source 304, the CCD camera 302, the lens 303 and the light source 304 are used to detect the plastic buckle Buckle, the lens 303 is installed at the bottom of the CCD camera 302, the light source 304 is installed below the lens 303, the vertical plate 301 is fixedly connected to the guide groove 201, the clamping assembly 4 includes a column 401, a movable plate 402, a cylinder 403 and a pneumatic clamp 404, the column 401 is fixedly connected to the guide groove 201, the movable plate 402 is located at the top of the column 401, the cylinder 403 is installed at the bottom of the movable plate 402, so the pneumatic clamp 404 is fixedly connected to the output end of the cylinder 403, and the clamping assembly 4 is used to remove the broken buckle.

[0026] like Figure 1-5 As shown, the vibrating feeder 1 is used to provide plastic clips, which are transported to the clip assembly machine through the feeding component 2. The CCD camera 302, lens 303 and light source 304 cooperate to photograph and identify the clips, so as to determine whether the clips are qualified. The CCD camera 302 sends the photographed data to the control system of the clip assembly machine, and the control system operates the clamping component 4 so that the cylinder 403 and the pneumatic clamp 404 can remove the unqualified clips, thereby ensuring the subsequent assembly quality and assembly efficiency.

[0027] Example 2

[0028] Reference Figure 1 、 2 and 5, which are the second embodiment of the present utility model, and this embodiment is based on the previous embodiment.

[0029] In this embodiment, the top of the vertical plate 301 is fixedly connected to the mounting plate 306, the bottom of the mounting plate 306 is fixedly connected to the bracket 305, the light source 304 is fixed to the bottom of the bracket 305, the CCD camera 302 is fixed to the surface of the mounting plate 306, and the output end of the CCD camera 302 is connected to the input end of the snap assembly machine controller.

[0030] The feeding assembly 2 also includes a conveyor belt 202, a first motor 203, a reducer 204, an active roller 205 and a driven roller 206. The active roller 205 and the driven roller 206 are both mounted on the inner cavity of the guide groove 201 through bearings, and the conveyor belt 202 is sleeved on the surface of the active roller 205 and the driven roller 206.

[0031] The first motor 203 and the reducer 204 are both fixedly connected to the guide groove 201 , the output shaft of the reducer 204 passes through the inner cavity of the guide groove 201 and is transmission-connected to the active roller 205 , and the output shaft of the first motor 203 is transmission-connected to the input shaft of the reducer 204 .

[0032] like Figure 1 、 2 As shown in Figure 5, the vertical plate 301 is used to provide support for the bracket 305 and the bracket 305, the mounting plate 306 is used to provide support for the CCD camera 302, the bracket 305 is used to provide support for the light source 304, the lens 303 is used to zoom during shooting, the light source 304 is used to provide lighting, the bracket 305 shoots and identifies the buckles on the surface of the conveyor belt 202, and sends signals to the control system of the buckle equipment machine, so that the broken buckles can be identified and removed through the clamping component 4, thereby ensuring the subsequent assembly quality and assembly efficiency. The output shaft of the first motor 203 rotates to drive the active roller 205 to rotate through the reducer 204. When the active roller 205 rotates, it drives the driven roller 206 to rotate through the conveyor belt 202, so that the buckles on the surface of the conveyor belt 202 can be conveyed.

[0033] Example 3

[0034] Reference Figure 1 、 3 and 4, which are the third embodiment of the present invention, and this embodiment is based on the first two embodiments.

[0035] In this embodiment, the clamping assembly 4 also includes a second motor 405, a transmission rod 406, a driving gear 407 and a driven gear 408. The driving gear 407 and the driven gear 408 are installed in the inner cavity of the column 401, and the second motor 405 is fixed to the surface of the column 401. The input end of the clamping assembly 4 is connected to the output end of the snap assembly machine controller.

[0036] The output shaft of the second motor 405 passes through the inner cavity of the column 401 and is in transmission connection with the driving gear 407 . The driving gear 407 is meshed with the driven gear 408 . The driven gear 408 is movably connected to the inner wall of the column 401 through a bearing.

[0037] One end of the transmission rod 406 is fixedly connected to the driven gear 408 , and the other end of the transmission rod 406 passes through the exterior of the column 401 and is fixedly connected to the movable plate 402 .

[0038] like Figure 1 、 3 As shown in Figure 4, the control system of the buckle assembly machine controls the clamping component 4 to remove the broken buckle, and the output end of the cylinder 403 extends to push the pneumatic clamp 404 to move downward, so that the pneumatic clamp 404 can clamp the broken buckle, and the output shaft of the second motor 405 rotates to drive the driving gear 407 to rotate, and when the driving gear 407 rotates, it drives the driven gear 408 to rotate, and when the driven gear 408 rotates, it drives the movable plate 402 to move to one side through the transmission rod 406, so that the broken buckle can be removed, and the output shaft of the second motor 405 rotates forward to reset the movable plate 402, and the output shaft of the second motor 405 is reversed to remove the buckle to the outside of the feeding component 2.

[0039] When in use, the plastic buckle inside the vibrating feeder 1 falls onto the surface of the conveyor belt 202, and the output shaft of the first motor 203 rotates through the reducer 204 to drive the active roller 205 to rotate. When the active roller 205 rotates, it drives the driven roller 206 to rotate through the conveyor belt 202, so that the buckle on the surface of the conveyor belt 202 can be transported. When the plastic buckle moves to the bottom of the detection component 3, the CCD camera 302, the lens 303 and the light source 304 cooperate to shoot and identify the buckle, so as to determine whether the buckle is qualified. The CCD camera 302 sends the captured data to the control system of the buckle equipment machine. When a broken buckle appears, the control system The clamping assembly 4 is systematically operated, and the output end of the cylinder 403 extends to push the pneumatic clamping claw 404 to move downward, so that the pneumatic clamping claw 404 can clamp the damaged buckle, and the output shaft of the second motor 405 rotates to drive the driving gear 407 to rotate, and when the driving gear 407 rotates, it drives the driven gear 408 to rotate, and when the driven gear 408 rotates, it drives the movable plate 402 to move to one side through the transmission rod 406, so that the damaged buckle can be removed, and the output shaft of the second motor 405 rotates forward to reset the movable plate 402, and the output shaft of the second motor 405 is reversed to remove the buckle to the outside of the feeding assembly 2, thereby ensuring the subsequent assembly quality and assembly efficiency.

[0040] The standard parts used in this application document can all be purchased from the market, and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field, which is common knowledge in this field. In addition, this application is mainly used to protect mechanical devices, so this application no longer explains the control method and circuit connection in detail.

[0041] While the present invention has been described above with reference to preferred embodiments, this is not intended to limit the present invention. Persons skilled in the art will readily appreciate that various modifications and variations may be made without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be determined by the claims.

Claims

1. A material distribution device for assembling a fetal membrane plastic buckle, comprising a vibrating feeder (1), characterized in that: The discharge port of the vibrating feeder (1) is equipped with a feeding assembly (2), the feeding assembly (2) includes a guide groove (201), the guide groove (201) is used to guide the plastic buckle, a detection assembly (3) and a clamping assembly (4) are installed on one side of the guide groove (201), the detection assembly (3) includes a vertical plate (301), a CCD camera (302), a lens (303) and a light source (304), the CCD camera (302), the lens (303) and the light source (304) are used to detect the plastic buckle, the lens (303) is installed at the bottom of the CCD camera (302), the The light source (304) is installed below the lens (303), the vertical plate (301) is fixedly connected to the guide groove (201), and the clamping assembly (4) includes a column (401), a movable plate (402), a cylinder (403) and a pneumatic clamp (404). The column (401) is fixedly connected to the guide groove (201), the movable plate (402) is located at the top of the column (401), and the cylinder (403) is installed at the bottom of the movable plate (402). The pneumatic clamp (404) is fixedly connected to the output end of the cylinder (403). The clamping assembly (4) is used to remove a damaged buckle.

2. The material distributing device for assembling the fetal membrane plastic buckle according to claim 1, characterized in that: The top of the vertical plate (301) is fixedly connected to a mounting plate (306), the bottom of the mounting plate (306) is fixedly connected to a bracket (305), the light source (304) is fixed to the bottom of the bracket (305), the CCD camera (302) is fixed to the surface of the mounting plate (306), and the output end of the CCD camera (302) is connected to the input end of the snap assembly machine controller.

3. The material distributing device for assembling the membrane plastic buckle according to claim 1, characterized in that: The clamping assembly (4) further comprises a second motor (405), a transmission rod (406), a driving gear (407) and a driven gear (408); the driving gear (407) and the driven gear (408) are mounted in the inner cavity of the column (401); the second motor (405) is fixed to the surface of the column (401); and the input end of the clamping assembly (4) is connected to the output end of the snap assembly machine controller.

4. The material distributing device for assembling the fetal membrane plastic buckle according to claim 3, characterized in that: The output shaft of the second motor (405) passes through the inner cavity of the column (401) and is transmission-connected to the driving gear (407). The driving gear (407) is meshed with the driven gear (408). The driven gear (408) is movably connected to the inner wall of the column (401) via a bearing.

5. The material distributing device for assembling the membrane plastic buckle according to claim 3, characterized in that: One end of the transmission rod (406) is fixedly connected to the driven gear (408), and the other end of the transmission rod (406) passes through the outside of the column (401) and is fixedly connected to the movable plate (402).

6. The material distributing device for assembling the fetal membrane plastic buckle according to claim 1, characterized in that: The feeding assembly (2) further comprises a conveyor belt (202), a first motor (203), a speed reducer (204), a driving roller (205) and a driven roller (206); the driving roller (205) and the driven roller (206) are both mounted on the inner cavity of the guide groove (201) via bearings; and the conveyor belt (202) is sleeved on the surfaces of the driving roller (205) and the driven roller (206).

7. The material distributing device for assembling the fetal membrane plastic buckle according to claim 6, characterized in that: The first motor (203) and the reducer (204) are both fixedly connected to the guide groove (201); the output shaft of the reducer (204) passes through the inner cavity of the guide groove (201) and is transmission-connected to the active roller (205); and the output shaft of the first motor (203) is transmission-connected to the input shaft of the reducer (204).

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