Linear bag arranging machine

Abstract

The utility model discloses a linear type bag arranging machine which comprises a machine box, a conveying mechanism is arranged on one side in the machine box, the conveying mechanism comprises a plurality of bag arranging roll shafts fixedly connected with an array in the machine box, one end of each bag arranging roll shaft is fixedly connected with a servo motor, and the other end of each bag arranging roll shaft is fixedly connected with a servo motor. Output shafts of the plurality of servo motors are fixedly connected with rotating shafts respectively; a plurality of monitoring mechanisms are arranged on one side of the exterior of the machine case, and the multiple monitoring mechanisms are installed on one side of the machine case and used for monitoring the rotating shaft; the bag arranging roll shafts are linearly arranged and are larger and longer, large materials can be efficiently treated, the bag arranging speed is increased, the servo motor and the induction electric eye are accurately controlled, accurate and stable arrangement of the materials is ensured, the temperature sensor and the heat dissipation fan ensure stable operation of the equipment, the sound insulation layer reduces noise, the universal wheels improve the flexibility of the equipment, the overall design is scientific, the structure is simple, and the practicability is high. The application range is wide, and a reliable and efficient solution is provided for sorting soft bag packaging materials.

Description

Technical Field

[0001] The utility model relates to the technical field of bag sorting machines, in particular to a linear bag sorting machine. Background Art

[0002] In today's packaging industry, bag unscrambler, as one of the important equipment, plays a key role in improving packaging efficiency and product quality. However, the existing bag unscrambler still has some shortcomings in practical application.

[0003] In traditional bag sorting machines, some have bag sorting rollers arranged in an arc shape. Although this design can meet the sorting needs of some specific materials to a certain extent, it exposes obvious problems when faced with larger-sized strip or square soft bag packaging materials. First, the arc-shaped rollers are relatively small, and the bag sorting process for large materials is not smooth enough. When handling large materials, the lifting effect is poor, and the materials easily fall back into the silo on the rollers, which greatly reduces the speed and efficiency of bag sorting. In addition, when docking with upstream equipment, traditional bag sorting machines usually need to first transport the materials to the storage silo, and then the storage silo lifts the materials onto the rollers for material sorting. This method not only increases the complexity and cost of the equipment, but also affects the consistency and efficiency of production to a certain extent.

[0004] Existing bag sorters also present challenges with smaller or thinner materials. Due to the design and structural characteristics of the rollers, small materials can become lodged in the gaps between them, leading to equipment failure or poor bag sorting. When too much material is stacked together, it can easily become compressed, making it impossible to separate and sort the materials, and even causing bag overlap. These issues not only impact production efficiency but can also negatively impact product quality.

[0005] In addition, some existing bag unscrambling machines also need to be improved in terms of noise control. The noise generated during the operation of the equipment may affect the working environment and health of the operators, and may also cause noise pollution to the surrounding environment.

[0006] In summary, existing bag unscramblers have limitations when handling materials of varying sizes, are not convenient or efficient in their connection to upstream equipment, and need to be improved in areas such as small material handling and noise control. To address these issues, a new type of bag unscrambler is urgently needed that can better adapt to materials of varying sizes, increase bag unscrambling speed and efficiency, simplify connection to upstream equipment, and effectively reduce noise, providing more reliable equipment support for the development of the packaging industry. Utility Model Content

[0007] The purpose of this utility model is to provide a linear bag sorting machine to solve the above-mentioned deficiencies in the prior art.

[0008] In order to achieve the above-mentioned object, the utility model provides the following technical solution: a linear bag sorting machine, comprising a chassis, a conveying mechanism provided on one side of the interior of the chassis, the conveying mechanism comprising a plurality of bag sorting rollers fixedly connected to an array inside the chassis, one end of each of the plurality of bag sorting rollers being fixedly connected to a servo motor, and the output shafts of each of the plurality of servo motors being fixedly connected to a rotating shaft;

[0009] A plurality of monitoring mechanisms are provided on one side of the exterior of the chassis. The plurality of monitoring mechanisms are respectively installed on one side of the chassis and are used to monitor the rotating shaft.

[0010] Furthermore, the plurality of detection mechanisms include a plurality of induction electric eyes fixedly connected to an array on one side of the chassis.

[0011] Furthermore, a warning light and an angle-adjustable support rod are fixedly connected to one side of the top of the chassis, and an operation panel is rotatably connected to the angle-adjustable support rod.

[0012] Furthermore, mounting holes are symmetrically provided on both sides of the chassis, and a plurality of the mounting holes are fixedly connected to the interiors of the plurality of mounting holes.

[0013] Furthermore, the bottom array of the chassis is fixedly connected with universal wheels.

[0014] Furthermore, a temperature sensor is installed inside the chassis. When the temperature inside the chassis reaches 45°C, it is considered that the temperature exceeds the set threshold, and the control system automatically triggers the cooling fan to accelerate the operation. The accelerated operation of the cooling fan is achieved by increasing the fan speed or starting the cooling fan.

[0015] Furthermore, a sound insulation layer is provided inside the chassis, and the sound insulation layer is composed of a composite of sound-absorbing cotton and sound insulation felt.

[0016] Compared with the prior art, the linear bag sorting machine provided by the present invention has the following beneficial effects:

[0017] First, it excels at handling materials of varying sizes. For large, strip- or square-shaped soft bag packaging, the linear bag unscrambler's larger and longer rollers are arranged in a straight line, enabling stable and efficient bag unscrambling of large materials. This significantly increases unscrambling speed compared to traditional bag unscramblers with curved rollers. Furthermore, the larger and longer rotating shafts prevent large materials from falling off the rollers during unscrambling, providing reliable handling. While smaller or thinner materials may become lodged in roller gaps or become difficult to separate from stacked materials, the likelihood of these issues occurring is significantly reduced compared to traditional bag unscramblers.

[0018] Secondly, precise control improves production efficiency and stability. This invention equips each set of bag-sorting rollers with a servo motor, which uses an inductive electric eye to detect material. When the electric eye detects the presence of material, the corresponding bag-sorting roller accelerates, and decelerates when it is empty. This servo motor-controlled acceleration and deceleration method is precise and rapid, effectively improving the production speed and stability of the mechanism, ensuring that materials are accurately and stably sorted into rows, greatly enhancing production efficiency.

[0019] Furthermore, the structural design offers numerous advantages. The linear bag unscrambler boasts a simple, scientific design and a streamlined structure, allowing for online docking with upstream and downstream equipment, making it more convenient and efficient to use. The gears are constructed of nylon, reducing noise while ensuring durability. Furthermore, the extended length of the machine provides more room for material dispersion, further enhancing bag unscrambling. Furthermore, the temperature sensor and cooling fan installed within the chassis automatically accelerate when temperatures rise, ensuring stable operation and extending the life of the machine. The sound insulation layer within the chassis, composed of a composite of sound-absorbing cotton and felt, effectively reduces noise generated during operation, providing a quieter and more comfortable working environment for operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0021] Figure 1 A schematic diagram of the overall structure provided for an embodiment of the present utility model;

[0022] Figure 2 A schematic diagram of the side structure provided by an embodiment of the utility model;

[0023] Figure 3 A schematic diagram of a partial structure provided for an embodiment of the present utility model;

[0024] Figure 4 A schematic diagram of the structure of part A provided in an embodiment of the present utility model;

[0025] Figure 5 This is a schematic diagram of the local B structure provided in an embodiment of the present utility model.

[0026] Description of reference numerals:

[0027] 1. Chassis; 2. Induction electric eye; 3. Operation panel; 4. Bag sorting roller; 5. Servo motor; 6. Rotating shaft; 7. Warning light; 8. Cooling fan. DETAILED DESCRIPTION

[0028] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0029] Example:

[0030] See also Figure 1-5 , a linear bag sorting machine, mainly composed of a chassis 1 and various components installed on the chassis 1. It plays an important role in the arrangement of soft bag packaging materials.

[0031] The chassis 1 serves as the main structure of the entire bag sorting machine, providing a stable installation and operating space for the internal components. A conveying mechanism is provided on one side of the interior of the chassis 1, which is composed of a plurality of bag sorting rollers 4. These bag sorting rollers 4 are fixedly connected to the interior of the chassis 1 in an array, ensuring stability during operation. A servo motor 5 is fixedly connected to one end of each bag sorting roller 4, and the output shaft of the servo motor 5 is fixedly connected to a rotating shaft 6. The servo motor 5 can accurately control the speed and torque, providing a stable power source for the bag sorting rollers 4, making the bags more stable and accurate during the conveying process.

[0032] Multiple monitoring mechanisms are installed on the exterior of the chassis 1, primarily for monitoring the rotating shaft 6. These monitoring mechanisms include a plurality of induction sensors 2 fixedly connected in an array to one side of the chassis 1. These sensors accurately detect parameters such as the rotational speed and position of the rotating shaft 6. If any abnormality occurs, the sensors immediately signal the operator, enabling them to take appropriate action.

[0033] A warning light 7 and an angle-adjustable support rod are fixedly attached to one side of the top of the chassis 1. The warning light 7 emits a warning signal when the bag unscrambler experiences a malfunction or abnormality, prompting the operator to promptly address the issue. An operation panel 3 is pivotally connected to the angle-adjustable support rod, allowing the operator to adjust the angle of the panel 3 to suit their needs, enhancing operational convenience and comfort.

[0034] Mounting holes are symmetrically provided on both sides of the chassis 1, each of which is fixedly connected to a cooling fan 8. The cooling fan 8 dissipates heat generated within the chassis 1, ensuring that the bag unscrambler operates within its normal operating temperature range. Furthermore, a temperature sensor is installed within the chassis 1. When the internal temperature of the chassis 1 reaches 45°C, it is considered to have exceeded the set threshold, and the control system automatically triggers the cooling fan 8 to accelerate. Accelerating the cooling fan 8 can be achieved by increasing the fan speed or activating more cooling fans.

[0035] The bottom of the chassis 1 is fixedly connected to an array of universal wheels. These wheels allow the bag unscrambler to be easily moved to different working positions, enhancing the device's flexibility and adaptability. Furthermore, the chassis 1 is equipped with a sound insulation layer composed of a composite of sound-absorbing cotton and felt. This layer effectively reduces the noise generated by the bag unscrambler during operation, providing a quieter and more comfortable working environment for the operator.

[0036] Working principle: When the bag sorting machine starts working, the upstream equipment conveys the material to the first set of bag sorting rollers 4 of the chassis 1. When the induction electric eye 2 on the outside of the chassis 1, that is, the first set of induction electric eyes, senses the presence of material, the servo motor 5 connected to the first set of bag sorting rollers 4 instantly accelerates, and drives the rotating shaft 6 to rotate through the output shaft, thereby conveying the material to the second set of bag sorting rollers 4. When the material reaches the second set of induction electric eyes 2 and is detected, the second set of bag sorting rollers 4 also accelerates. Similarly, when the induction electric eyes 2 on each set of bag sorting rollers 4 sense the presence of material, the corresponding bag sorting roller 4 will accelerate, and when the induction electric eyes 2 do not sense the material, the bag sorting roller 4 will decelerate.

[0037] During the entire working process, the multiple bag sorting rollers 4 inside the chassis 1 stably convey the materials under the precise control of the servo motor 5. The bag sorting rollers 4 are fixed in an array inside the chassis 1 to ensure the stability and accuracy of the conveying.

[0038] Meanwhile, a temperature sensor inside chassis 1 continuously monitors the internal temperature. When the temperature reaches 45°C, it's considered to have exceeded the set threshold, and the control system automatically triggers cooling fan 8 to accelerate. By increasing the fan speed or activating more cooling fans, cooling fan 8 promptly dissipates the heat generated within chassis 1, ensuring the bag unscrambler operates within its normal operating temperature range.

[0039] In addition, a warning light 7 on one side of the top of the chassis 1 emits a warning signal when the bag unscrambler experiences a malfunction or abnormality, prompting the operator to take timely action. The operation panel 3, which is rotatably connected to the angle-adjustable support rod, allows the operator to adjust the angle according to their needs, set parameters, and monitor the bag unscrambler's operating status.

[0040] The universal wheels at the bottom of the chassis 1 allow the bag unscrambler to be easily moved to different working positions, improving the flexibility and applicability of the equipment. The sound insulation layer inside the chassis 1, composed of a composite of sound-absorbing cotton and sound-proofing felt, can effectively reduce the noise generated by the bag unscrambler during operation, providing a quieter and more comfortable working environment for the operator.

[0041] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A linear bag sorting machine, comprising a chassis (1), characterized in that: A conveying mechanism is provided on one side of the interior of the chassis (1), the conveying mechanism comprising a plurality of bag sorting rollers (4) fixedly connected to an array inside the chassis (1), one end of each of the plurality of bag sorting rollers (4) being fixedly connected to a servo motor (5), and the output shafts of each of the plurality of servo motors (5) being fixedly connected to a rotating shaft (6); A plurality of monitoring mechanisms are provided on one side of the exterior of the chassis (1), and the plurality of detection mechanisms are respectively installed on one side of the chassis (1) and are used to monitor the rotating shaft (6).

2. The linear bag sorting machine according to claim 1, characterized in that: The plurality of detection mechanisms include a plurality of induction electric eyes (2) fixedly connected in array to one side of the chassis (1).

3. The linear bag sorting machine according to claim 1, characterized in that: A warning light (7) and an angle-adjustable support rod are fixedly connected to one side of the top of the chassis (1), and an operating panel (3) is rotatably connected to the angle-adjustable support rod.

4. The linear bag sorting machine according to claim 1, characterized in that: Mounting holes are symmetrically provided on both sides of the chassis (1), and heat dissipation fans (8) are fixedly connected inside the plurality of mounting holes.

5. The linear bag unscrambling machine according to claim 1, characterized in that: The bottom array of the chassis (1) is fixedly connected with universal wheels.

6. The linear bag unscrambling machine according to claim 1, characterized in that: A temperature sensor is provided inside the chassis (1). When the temperature inside the chassis (1) reaches 45°C, it is considered that the temperature exceeds a set threshold value, and the control system automatically triggers the cooling fan (8) to accelerate operation. The accelerated operation of the cooling fan (8) is achieved by increasing the fan speed or starting the cooling fan.

7. The linear bag unscrambling machine according to claim 1, characterized in that: A sound insulation layer is provided inside the chassis (1), and the sound insulation layer is composed of a composite of sound-absorbing cotton and sound-insulating felt.

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