Box opening mechanism for packaging box of photovoltaic cell
Through the cooperation of the opening cylinder and the guide block, the photovoltaic cell packaging box is automatically opened, which solves the problem of low efficiency of manual operation, ensures the consistency of the packaging box opening and the safety of the cells, and adapts to the needs of packaging boxes of different sizes.
Patent Information
- Application Number
- CN202422489836.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-15
AI Technical Summary
The packaging process of photovoltaic cells relies on manual operation, resulting in low efficiency, difficult to control product quality and easy damage. The existing technology lacks an automated packaging box opening mechanism.
The use of an opening cylinder and a guide block replaces the traditional manual box opening process. Through the cooperation of the opening cylinder and the guide block, the packaging box can be opened automatically to ensure the consistency of the opening size. The position of the opening cylinder can be adjusted to accommodate packaging boxes of different sizes.
The efficiency of boxing photovoltaic cells is improved, the consistency of the opening of the packaging box is ensured, the collision of cells during the loading process is avoided, and automated production is achieved.
Smart Images
Figure CN223327905U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery cell packaging, in particular to a packaging box opening mechanism for photovoltaic battery cells. Background Art
[0002] The packaging process for photovoltaic cells is crucial for ensuring their intactness and efficient transportation. Currently, this task is largely performed manually. This manual packaging process suffers from inefficiencies, inconsistent standards, product damage, and difficulty controlling quality. To address these issues, a packaging mechanism is needed that can improve packaging efficiency and ensure product quality. This mechanism should be able to quickly and accurately load photovoltaic cells into the packaging box without damaging the cells and prevent them from being bumped during the packaging process. Unpacking the box is the first step in achieving automated packaging for photovoltaic cells. Summary of the Invention
[0003] The purpose of the utility model is to provide a packaging box opening mechanism for photovoltaic cells, which replaces the traditional manual opening process by cooperating with an opening cylinder and a guide block, thereby improving production efficiency and ensuring the consistency of the opening size of the packaging box; by adjusting the installation position of the opening cylinder, it can be compatible with packaging boxes of different sizes, ensuring the passability of photovoltaic cells during the loading process.
[0004] To achieve the above-mentioned purpose, the utility model provides a packaging box opening mechanism for photovoltaic cells, including a support column assembly, which is arranged on both sides of the assembly line, a lifting cylinder is fixed on the support column assembly, a workbench is arranged above the lifting cylinder, and a support cylinder is installed on the workbench surface. A lifting mechanism is installed below the assembly line, and a blocking mechanism is installed in front of the assembly line.
[0005] Preferably, the support column assembly includes a ground plate fixed to the ground, two guide columns are installed on the ground plate, a split mounting platform is installed at the lower section of the guide column, and a limit plate is installed at the top of the guide column.
[0006] Preferably, the lifting cylinder is installed on the split mounting platform.
[0007] Preferably, a flange type linear bearing is installed on the guide column between the split mounting platform and the limiting plate, and the workbench is installed on the flange type linear bearing.
[0008] Preferably, the expansion cylinders are installed on both sides of the workbench, the expansion cylinders form an angle of 90°, and the cylinder heads are arranged opposite to each other.
[0009] Preferably, the front end of the expansion cylinder is connected to a mounting plate, and two guide blocks perpendicular to each other are fixedly connected to the mounting plate.
[0010] Therefore, the utility model adopts the above-mentioned photovoltaic cell packaging box opening mechanism, which replaces the traditional manual opening process by using the expansion cylinder and the guide block in combination, improves production efficiency, and ensures the consistency of the packaging box opening size; by adjusting the installation position of the expansion cylinder, it can be compatible with packaging boxes of different sizes, ensuring the passability of photovoltaic cells during the loading process.
[0011] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the overall structure of an embodiment of a packaging box opening mechanism for photovoltaic cells of the present invention;
[0013] Figure 2 This is a schematic diagram of the working main part of an embodiment of a packaging box opening mechanism for photovoltaic cells of the utility model;
[0014] Figure 3 The utility model is a schematic diagram of the assembly structure of a supporting cylinder, a mounting plate and a guide block of an embodiment of a box opening mechanism for a packaging box of photovoltaic cells.
[0015] Reference numerals
[0016] 1. Blocking mechanism; 2. Assembly line; 3. Opening cylinder; 4. Mounting plate; 5. Guide block; 6. Lifting mechanism; 7. Limit plate; 8. Flange-type linear bearing; 9. Workbench; 10. Lifting cylinder; 11. Split mounting table; 12. Guide column; 13. Anchor plate; 14. Packing box. DETAILED DESCRIPTION
[0017] The technical solution of the present utility model is further described below through the accompanying drawings and embodiments.
[0018] Unless otherwise defined, the technical or scientific terms used in this utility model shall have the usual meanings understood by persons of ordinary skill in the field to which this utility model belongs. The words "first", "second" and similar terms used in this utility model do not indicate any order, quantity or importance, but are only used to distinguish different components. Words such as "include" or "comprise" mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.
[0019] Example 1
[0020] The utility model provides a packaging box opening mechanism for photovoltaic cells, the overall structure of which is shown in the figure below. Figure 1 As shown, the assembly line 2 is located in the middle, a lifting mechanism 6 is installed below the assembly line 2, and a blocking mechanism 1 is installed in front of the assembly line 2. The support column assembly is set on both sides of the assembly line 2. The working main part of the utility model is as shown in FIG. Figure 2 As shown, the support column assembly includes a ground anchor plate 13 fixed to the ground, on which two guide columns 12 are mounted. A split mounting platform 11 is mounted below the guide columns 12. This split structure facilitates vertical adjustment and avoids the inconvenience of disassembly and assembly of the entire structure. A lifting cylinder 10 is mounted on the split mounting platform 11. A limit plate 7 is mounted on the top of the guide columns 12.
[0021] A flange type linear bearing 8 is installed on the guide column 12 between the split mounting platform 11 and the limit plate 7 , and a workbench 9 is installed on the flange type linear bearing 8 . The flange type linear bearing 8 can carry the workbench 9 to move smoothly up and down along the guide column 12 .
[0022] The two ends of the workbench 9 are equipped with expansion cylinders 3, which are arranged at a 90° angle with their cylinder heads facing each other. The front ends of the expansion cylinders 3 are connected to a mounting plate 4, on which two mutually perpendicular guide blocks 5 are fixedly connected.
[0023] When using the present invention, the packaging box 14 moves forward with the assembly line 2. When it reaches the center of the support column assembly, the lifting mechanism 6 is triggered to work, lifting the packaging box 14. The lifting cylinder 10 works to lift the workbench 9. The opening cylinder 3 works to push out the mounting plate 4. Then the lifting cylinder 10 descends, and the guide block 5 enters the internal area of the packaging box 14. The opening cylinder 3 retracts the mounting plate 4. The two guide blocks 5 perpendicular to each other just open the packaging box 14. The opening cylinders 3 at the four corners of the packaging box 14 work synchronously to completely open a packaging box 14. After that, the opening cylinder 3 extends out, the lifting mechanism 6 falls back, and the packaging box 14 continues to move forward with the assembly line 2, completing the opening of the packaging box 14. The opening cylinder 3 returns to its original position, and the lifting cylinder 10 descends to enter the next cycle. The above is a complete workflow, and the working steps of the opening cylinder 3 and the lifting cylinder 10 can be appropriately reduced according to actual production conditions. When there is an abnormality in front of a certain package box 14 and it cannot flow normally, the blocking mechanism 1 works to temporarily intercept the package box 14. After the abnormality is eliminated, the blocking mechanism 1 releases it.
[0024] The installation position of the expansion cylinder 3 can be adjusted for packaging boxes 14 of different sizes. If the stroke of the lifting cylinder 10 does not meet production requirements and the position needs to be adjusted, the lifting cylinder 10 can be disassembled as a whole first, and then the bolts of the split mounting platform 11 can be loosened and the position of the split mounting platform 11 can be adjusted up and down, avoiding the inconvenience of disassembling and assembling the entire mechanism.
[0025] Therefore, the utility model adopts the above-mentioned photovoltaic cell packaging box opening mechanism, which replaces the traditional manual opening process by using the expansion cylinder and the guide block in combination, improves production efficiency, and ensures the consistency of the packaging box opening size; by adjusting the installation position of the expansion cylinder, it can be compatible with packaging boxes of different sizes, ensuring the passability of photovoltaic cells during the loading process.
[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that they can still modify or replace the technical solution of the present invention with equivalents, and these modifications or equivalent replacements cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of the present invention.
Claims
1. A photovoltaic cell packaging box opening mechanism, characterized by: It includes a support column assembly, which is arranged on both sides of the assembly line. A lifting cylinder is fixed on the support column assembly. A workbench is arranged above the lifting cylinder. The workbench surface is installed with a support cylinder. A lifting mechanism is installed below the assembly line, and a blocking mechanism is installed in front of the assembly line.
2. The photovoltaic cell packaging box opening mechanism according to claim 1, characterized in that: The support column assembly includes an anchor plate fixed to the ground, two guide columns are installed on the anchor plate, a split mounting platform is installed at the lower section of the guide column, and a limit plate is installed at the top of the guide column.
3. The photovoltaic cell packaging box opening mechanism according to claim 2, characterized in that: The lifting cylinder is installed on the split mounting platform.
4. The photovoltaic cell packaging box opening mechanism according to claim 2, characterized in that: A flange type linear bearing is installed on the guide column between the split mounting platform and the limiting plate, and the workbench is installed on the flange type linear bearing.
5. The photovoltaic cell packaging box opening mechanism according to claim 1, characterized in that: The spreading cylinders are installed on both sides of the workbench, forming a 90° angle with the cylinder heads facing each other.
6. The photovoltaic cell packaging box opening mechanism according to claim 1, characterized in that: The front end of the expansion cylinder is connected to a mounting plate, and two guide blocks perpendicular to each other are fixedly connected to the mounting plate.