Two-channel ore dressing conveying device capable of rapidly replacing belt

By designing a dual-channel mineral processing conveyor device and adopting parallel conveyor belts and independent tensioning mechanisms, the problem of difficult conveyor belt replacement is solved, rapid replacement and efficient maintenance are achieved, and equipment costs are reduced.

CN223328309UActive Publication Date: 2025-09-12GUANGXI LIUKUANG TECH CO LTD
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Patent Information

Application Number
CN202422632309.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-09-12
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

Existing conveyor belts are difficult to replace during ore conveying, especially long or wide belts, which require large lifting equipment, and the disassembly and assembly process is cumbersome, time-consuming and labor-intensive.

Method used

A dual-channel mineral processing conveyor is designed, which adopts two parallel synchronous conveyor belts. Each belt has an independent tensioning mechanism. The side pull-out and roller mounting plate design enable quick replacement of belts, avoiding the difficulty of disassembly and assembly of traditional single belts.

Benefits of technology

It enables quick replacement of belts, reduces dependence on large lifting equipment, improves equipment maintenance efficiency, simplifies operating procedures, and reduces equipment costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

A double-channel beneficiation conveying device capable of rapidly replacing a belt is characterized in that a conveying belt is mounted on a rack, a driving shaft and a driven shaft are mounted at two ends of the conveying belt, and the driving shaft is driven by a driving motor; the conveying belt is divided into a left part and a right part to form two conveying channels, and the two channels share the same driving shaft and the same driven shaft. The two synchronous conveying belts for parallel conveying are arranged, large-flux ore conveying and screening production can be achieved, the two belts can be independently disassembled and assembled, the process of disassembling and assembling the conveying belts is simple, convenient and easy to operate, the equipment cost can be saved, and the equipment working efficiency can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mineral mining equipment, in particular to a double-channel mineral processing conveyor device with quickly replaceable belts. Background Art

[0002] Conveyor belts are commonly used in mineral processing equipment to transport ore. As the conveyor belts cycle continuously, their surfaces are constantly scraped and worn by the ore. After a period of use, the conveyor belts need to be replaced. Replacing conveyor belts is often a cumbersome process, especially when the belts are too long, too wide, or heavy. This requires the use of large lifting equipment such as truck cranes or hoists to assist in disassembly and assembly, which is time-consuming and labor-intensive. Furthermore, some belt conveyors do not allow the belt to be completely removed, and even require the belt to be cut for removal. Similarly, the newly installed belt also needs to be reconnected at the broken end, which is a very labor-intensive process. Utility Model Content

[0003] The purpose of this utility model is to provide a dual-channel ore dressing conveyor with quickly replaceable belts. It has two parallel synchronous conveyor belts, which can realize the production of large-throughput ore conveying and screening. The two belts can be disassembled and assembled separately, and the process of disassembling and assembling the conveyor belts is simple and easy to operate, which can save equipment costs and improve equipment working efficiency.

[0004] In order to achieve the above-mentioned purpose, the technical solution of the present utility model is as follows:

[0005] A dual-channel mineral processing conveyor with quickly replaceable belts. A conveyor belt is installed on a frame, and a driving shaft and a driven shaft are installed at both ends of the conveyor belt. The driving shaft is driven by a drive motor; the conveyor belt is divided into two left and right sections to form two transmission channels, and the two channels use the same driving shaft and driven shaft.

[0006] The structure of two parallel transmission belt channels can avoid the disadvantage of difficult disassembly and replacement brought about by the structure of a single wide transmission belt. When replacing the transmission belt, loosen the tensioning shaft and pull the belt out horizontally from the outside. The weight of a single transmission belt is limited and can be completed manually without lifting equipment, which improves the efficiency of equipment maintenance.

[0007] A tensioning mechanism is located below the center of each conveyor belt. The tensioning mechanism consists of two left and right idlers, with a belt tensioning shaft located between them. The idlers are mounted to the frame via an idler mounting plate, while the belt tensioning shaft is mounted to the frame via a tensioning shaft mounting plate. Each belt's tensioning mechanism operates independently. When the belt tensioning shaft is supported, the belt is tightened; when the belt tensioning shaft retracts, the belt is loosened for replacement. The design of the independent tensioning mechanisms allows each belt to be individually disassembled, assembled, and replaced.

[0008] The tensioning shaft mounting plate is provided with a long groove, the opening direction of the long groove is opposite to the movement direction of the conveyor belt, the lower end of the tensioning shaft mounting plate is provided with an opening, the opening direction is opposite to the movement direction of the conveyor belt, a tensioning screw is provided at the opening, the threaded portion of the tensioning screw is threadedly connected to the two end shaft extensions of the belt tensioning shaft, and the two end shaft extensions of the belt tensioning shaft are horizontally limited by the long groove.

[0009] When tension needs to be increased, the tensioning screw is turned, which pulls the belt tensioning shaft downward, generating greater tension. When the conveyor belt needs to be disassembled, the tensioning screw is turned, which pushes the belt tensioning shaft upward. Once the conveyor belt is loosened, the roller is removed from the roller mounting plate, and the conveyor belt can be completely disengaged by sliding it sideways.

[0010] The lower end of the roller mounting plate is provided with an open L-shaped opening groove, and the shaft of the roller is clamped in the L-shaped opening groove. The L-shaped opening groove facilitates the quick installation and removal of the roller, and does not require bolt tightening, and can be directly hung.

[0011] The lower middle part of the column of the frame is connected to the lower support plane composed of the lower cross beam and the lower longitudinal beam. The lower support plane is fixedly connected to the bottom end of the herringbone support. The top of the herringbone support supports the bottom of the conveyor belt frame. The conveyor belt frame is composed of the upper longitudinal beam and the upper cross beam. The driving shaft and the driven shaft are respectively installed at both ends of the conveyor belt frame.

[0012] The support points of the upper support plane are concentrated on the top of the herringbone support, and there is free space on both sides. The conveyor belt can be freely moved in and out and disassembled from both sides of the upper support plane to achieve rapid installation and removal of the belt.

[0013] 1. The utility model has two parallel synchronous conveyor belts, which can realize the production of large-throughput ore conveying and screening, and the two belts can be disassembled and assembled separately. While realizing large-throughput transmission, it will not increase the difficulty of belt replacement and there is no need to use lifting equipment for belt replacement.

[0014] 2. The utility model reserves free space for belt installation and removal on the side of the equipment, and the belt can be installed and removed from the side, which can avoid the tedious operation of cutting the belt and removing it, and is easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural diagram of the transmission device bracket;

[0016] Figure 2 This is the main structural diagram of the utility model;

[0017] Figure 3 for Figure 2 The enlarged structure diagram of position Ⅰ in the middle;

[0018] Figure 4 This is a top view of the structure of the utility model;

[0019] Figure 5 This is a bottom-up structural diagram of the utility model;

[0020] Figure 6 for Figure 5 The enlarged structure diagram at the middle II;

[0021] Figure 7 This is a side view structural diagram of the utility model;

[0022] The serial numbers and component names in the figure are: 1-driving motor; 21-driving shaft; 22-driven shaft; 3-conveyor belt; 41-roller mounting plate; 42-roller; 43-tensioning shaft mounting plate; 44-tensioning screw; 45-belt tensioning shaft; 51-herringbone support; 52-lower crossbeam; 53-lower longitudinal beam; 54-upper longitudinal beam; 55-upper crossbeam; 56-column. DETAILED DESCRIPTION

[0023] A dual-channel mineral processing conveyor with quickly replaceable belts, wherein a conveyor belt 3 is mounted on a frame, a driving shaft 21 and a driven shaft 22 are mounted at both ends of the conveyor belt 3, and the driving shaft 21 is driven by a drive motor 1; the conveyor belt 3 is divided into two left and right sections to form two transmission channels, and the two channels use the same driving shaft 21 and driven shaft 22.

[0024] A tensioning mechanism is provided below the middle of each conveyor belt 3, and the tensioning mechanism includes two left and right rollers 42. A belt tensioning shaft 45 is provided between the two rollers 42. The rollers 42 are mounted on the frame through roller mounting plates 41, and the belt tensioning shaft 45 is mounted on the frame through tensioning shaft mounting plates 43.

[0025] The tensioning shaft mounting plate 43 is provided with a long groove, the opening direction of the long groove is opposite to the movement direction of the conveyor belt 3, the lower end of the tensioning shaft mounting plate 43 is provided with an opening, the opening direction is opposite to the movement direction of the conveyor 3, a tensioning screw 44 is provided at the opening, the threaded portion of the tensioning screw 44 is threadedly connected with the two end shaft extensions of the belt tensioning shaft 45, and the two end shaft extensions of the belt tensioning shaft 45 are horizontally limited by the long groove.

[0026] An open L-shaped opening groove is provided at the lower end of the roller mounting plate 41 , and the shaft of the roller 42 is clamped in the L-shaped opening groove.

[0027] The lower middle part of the column 56 of the frame is connected to the lower support plane composed of the lower cross beam 52 and the lower longitudinal beam 53. The lower support plane is fixedly connected to the bottom end of the herringbone support 51. The top of the herringbone support 51 supports the bottom of the conveyor belt frame. The conveyor belt frame is composed of the upper longitudinal beam 54 and the upper cross beam 55. The driving shaft 21 and the driven shaft 22 are respectively installed at both ends of the conveyor belt frame.

Claims

1. A dual-channel mineral processing conveyor with quickly replaceable belts, characterized by: A conveyor belt (3) is installed on the frame, and a driving shaft (21) and a driven shaft (22) are installed at both ends of the conveyor belt (3), and the driving shaft (21) is driven by a driving motor (1); the conveyor belt (3) is divided into two left and right sections to form two transmission channels, and the two channels use the same driving shaft (21) and driven shaft (22).

2. The dual-channel ore dressing conveyor with quick belt replacement according to claim 1 is characterized in that: A tensioning mechanism is provided below the middle of each conveyor belt (3), the tensioning mechanism comprising two left and right rollers (42), a belt tensioning shaft (45) is provided between the two rollers (42), the rollers (42) are mounted on the frame via roller mounting plates (41), and the belt tensioning shaft (45) is mounted on the frame via tensioning shaft mounting plates (43).

3. The dual-channel mineral processing conveyor with quick belt replacement according to claim 2 is characterized in that: The tensioning shaft mounting plate (43) is provided with a long slot, the opening direction of the long slot is opposite to the movement direction of the conveyor belt (3), the lower end of the tensioning shaft mounting plate (43) is provided with an opening, the opening direction is opposite to the movement direction of the conveyor belt (3), a tensioning screw (44) is provided at the opening, the threaded portion of the tensioning screw (44) is threadedly connected to the two end shaft extensions of the belt tensioning shaft (45), and the two end shaft extensions of the belt tensioning shaft (45) are horizontally limited by the long slot.

4. The dual-channel ore dressing conveyor with quick belt replacement according to claim 2 is characterized in that: An open L-shaped opening groove is provided at the lower end of the roller mounting plate (41), and the shaft of the roller (42) is clamped in the L-shaped opening groove.

5. The dual-channel mineral processing conveyor with quick belt replacement according to claim 1 is characterized in that: The lower middle portion of the upright column (56) of the frame is connected to a lower support plane composed of a lower crossbeam (52) and a lower longitudinal beam (53), and the lower support plane is fixedly connected to the bottom end of the herringbone support (51). The top of the herringbone support (51) supports the bottom of the conveyor frame, and the conveyor frame is composed of an upper longitudinal beam (54) and an upper crossbeam (55); the driving shaft (21) and the driven shaft (22) are respectively installed at both ends of the conveyor frame.