Folding type movable belt loading and unloading machine

By designing a foldable mobile belt loader with a rotatable hinged loading and unloading transportation device and a lifting cylinder stabilization mechanism, the inconvenience of existing loaders in unloading is solved, the stability and flexibility of the loading and unloading process are achieved, the labor intensity of operators is reduced, and the efficiency and safety of loading and unloading are improved.

CN223328406UActive Publication Date: 2025-09-12HUNAN XIANGTIAN EXPEDITION MASCH CO LTD

Patent Information

Application Number
CN202422810013.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-09-12
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Existing loaders are inconvenient to use when unloading, especially when the transfer vehicle is long, which increases the labor intensity of the operator. Moreover, the end of the transport device can only extend to the rear end of the transfer vehicle compartment, and the materials inside the compartment cannot be effectively unloaded.

Method used

A foldable mobile belt loader is designed, which adopts a rotatable hinged loading and unloading fixed component and a loading and unloading bending component, combined with a double set of lifting cylinders and a lifting cylinder stabilization mechanism to achieve the stability and flexibility of the loading and unloading transportation device. It can extend into the interior of the car during unloading and realize the unloading function by reversing the electric motor.

Benefits of technology

It realizes the convenience and stability of use during the loading and unloading process, reduces the labor intensity of operators, and improves the efficiency, safety and reliability of loading and unloading.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a folding type movable belt loading and unloading machine, and relates to the technical field of material transferring, loading and unloading equipment. Comprising a rack, a loading and unloading transportation device, a lifting device, a moving device and a control box 10, the loading and unloading transportation device comprises a loading and unloading transportation fixing assembly and a loading and unloading transportation bending assembly; the loading and unloading transportation fixing assembly is low in left and high in right, the lower left portion of the loading and unloading transportation fixing assembly is connected with the left end of the rack, and the lower right portion of the loading and unloading transportation fixing assembly is supported by the upper ends of stand columns 17 arranged on the front side and the rear side of the upper right portion of the rack. The right end of the loading, unloading, transporting and fixing assembly is rotationally hinged to the left end of the loading, unloading, transporting and bending assembly. The upper end of the lifting device is rotatably hinged to the lower portion of the middle left portion of the loading, unloading, transporting and bending assembly, and the lower end of the lifting device is rotatably hinged to the right end of the rack. The automatic loading and unloading device has the characteristics of convenience in use, better stability, safety, reliability, loading and unloading functions and the like, and can be used for transferring agricultural and sideline products, industrial products and luggage goods such as kelp, tobacco leaves, beet, hemp fiber and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of material transfer and loading and unloading equipment, in particular to a foldable mobile belt loader and unloader. Background Art

[0002] With the development of society, all kinds of materials need to be transported in all links such as before, during and after delivery. In the existing technology, loading machines are usually composed of a frame device, a transport device, a lifting device and a moving device. Although most of the transport devices can be raised and lowered to adapt to different height environments and transfer materials from low places to high places for loading, they are inconvenient to use when unloading is required. In addition, the ends of the transport devices can only extend to the rear end of the transfer vehicle compartment. When the transfer vehicle is long, the operator needs to transfer the transferred materials further to the inner end of the compartment, which greatly increases the labor intensity of the operator.

[0003] A Chinese patent (patent application number 201821371134.4) discloses a "mobile belt loader", comprising a mobile chassis (1), a transmission belt 1 (5), and a transmission belt 2 (6); a lifting cylinder (4) is installed at the front end of the mobile chassis (1), a connecting seat 1 (11) is installed in the middle, and a connecting seat 2 (17) is installed at the rear end; a controller (15), a hydraulic workstation (13), and a generator set (2) are installed in sequence on the connecting seat 1 (11) in the direction toward the lifting cylinder (4); the connecting seat 2 (1 7) is provided with a hydraulic motor (3); a transmission belt four (8) is provided on both sides of the connecting seat two (17); one end of the transmission belt one (5) is located at the center of the connecting seat two (17), and the other end is installed on the connecting seat one (11); one end of the transmission belt two (6) is installed on the connecting seat one (11), and the other end is installed with a transmission belt three (7); an image collector (16) and an image recognizer (9) are provided on the side of the transmission belt two (6); an operating panel (14) and a wireless transceiver (10) are provided on the side of the controller (15).

[0004] Another Chinese patent (patent application number 201620821711.X) discloses a "chain-type mobile loader", which includes a frame, a ground track and a conveying system. The conveying system is composed of two upper hydraulic cylinders fixedly connected to one side above the frame, a transmission motor fixedly installed on the other side of the upper surface of the frame, two triangular brackets located on one side of the transmission motor and with both feet fixed on the upper surface of the frame, two lower hydraulic cylinders fixedly connected to the upper surface of one side of the frame bottom plate, one end of which is connected to the telescopic end of the upper hydraulic cylinder, the other end of which is connected to the telescopic end of the lower hydraulic cylinder, and a chain conveyor belt with a middle part connected to the top of the triangular bracket and the transmission end of the transmission motor.

[0005] The Chinese patent (patent application number 2015200492862) discloses a "mobile loader", which includes a frame, a transport device, a lifting device, a support device and a hydraulic system; the transport device includes an upper roller, a lower roller and a transport belt, the lifting device includes a supporting horizontal frame, a supporting vertical frame, a limit groove and a lifting cylinder, and the support device includes a steering wheel and a walking wheel; a transport belt drive device is also installed under the lower part of the frame.

[0006] The Chinese patent (patent application number 201510683185.5) discloses a "chain-type mobile loader", which includes a frame 7, a transport device, a lifting device and a supporting device; the supporting device includes a steering wheel 5 and a walking wheel 16, which are respectively installed at the front and rear ends of the frame 7; the lifting device is installed in the middle and rear part of the frame 7; a transport device is also installed on the frame 7, and the transport device includes a transport bracket 6, a supporting component and a pushing component, and the rear end of the transport bracket 6 is connected to the lifting device; it has the characteristics of being suitable for use in small spaces, easy to operate, safe and reliable, and can be used for the transportation of agricultural and sideline products such as kelp, tobacco leaves, beets, dried hemp, and industrial products, semi-finished products and luggage and cargo, and is suitable for use in factories, shopping malls, stations, docks and agricultural and sideline product purchasing sites.

[0007] A Chinese patent application (patent application number 201711043276.8) discloses a "lifting and folding loading machine" comprising a base frame, a lifting mechanism mounted on the base frame, and a folding loading mechanism. The lifting mechanism comprises a plurality of lifting columns and a lifting frame, the plurality of lifting columns being vertically fixed to the base frame, and the lifting frame being slidably mounted on the plurality of lifting columns. The folding loading mechanism comprises an inclined conveying frame and a horizontal conveying frame, the inclined conveying frame being connected end to end to the horizontal conveying frame, with the leading end of the inclined conveying frame and the trailing end of the horizontal conveying frame both being rotatably mounted on the lifting frame. The lifting frame is provided with a lifting cylinder for lifting the inclined conveying frame. The lifting cylinder is tilted below the inclined conveying frame, and the piston rod of the lifting cylinder is hinged to the bottom of the inclined conveying frame. The lifting and folding loading machine of this invention has the advantages of being easy to operate, height-adjustable, compact, and easy to transport.

[0008] A Chinese patent (patent application number 201711043322.4) discloses a "folding loader" comprising a base frame and a folding loading mechanism disposed on the base frame; the folding loading mechanism comprises an inclined conveyor frame and a horizontal conveyor frame; the inclined conveyor frame and the horizontal conveyor frame are connected end to end, and the leading end of the inclined conveyor frame and the trailing end of the horizontal conveyor frame are both rotatably disposed on the base frame; a lifting cylinder for lifting the inclined conveyor frame is disposed on the base frame, the lifting cylinder being tilted below the inclined conveyor frame, and the piston rod of the lifting cylinder being hinged to the lower portion of the inclined conveyor frame. The folding loader of this invention achieves position adjustment of the inclined conveyor frame and the horizontal conveyor frame by rotatably disposing them on the base frame, and folds the horizontal conveyor frame toward the inclined conveyor frame, greatly reducing the space occupied when not in use and facilitating transfer and transportation.

[0009] The "belt-type mobile loader" disclosed in a Chinese patent application (patent application number 202111439022.4) comprises a frame 13, a transport device, a lifting device, and a transport device. The transport device comprises a pair of universal wheels 6 and a pair of running wheels 25. The lifting device comprises a hydraulic station 16, an oil pipe assembly, and two identical lifting cylinder assemblies. A. The universal wheels 6 and running wheels 25 are mounted at the lower front portion of the transport device and at the rear end of the frame 13, respectively. B. The lower rear front portion of the transport device is rotatably hingedly connected to the front end of the frame 13. The device features a simple and compact structure, ease of use, good stability, and safety and reliability. It can be used for the transportation of agricultural and sideline products such as kelp, tobacco leaves, sugar beets, and dried hemp, as well as industrial products, semi-finished products, and luggage. It is suitable for use in factories, shopping malls, stations, docks, and agricultural and sideline product procurement sites. Summary of the Invention

[0010] The technical problem to be solved by the utility model is to provide a transfer device which is easy to use, has good stability, is safe and reliable, and can both load and unload vehicles.

[0011] In order to solve the above technical problems, the technical solution adopted by the present invention is to design a foldable mobile belt loader and unloader: comprising a frame, a loading and unloading transport device, a lifting device, a moving device and a control box 10, wherein the moving device is arranged at the lower part of the frame, and the control box 10 is arranged at the upper right middle part of the frame;

[0012] A. The loading and unloading transport device includes a loading and unloading transport fixing component and a loading and unloading transport bending component;

[0013] B. The loading and unloading transport fixing assembly is lower on the left and higher on the right, with its lower left portion connected to the left end of the frame, and its lower right portion supported by the upper ends of the columns 17 respectively provided on the front and rear sides of the upper right portion of the frame;

[0014] C. The right end of the loading and unloading transport fixing assembly is rotatably hingedly connected to the left end of the loading and unloading transport bending assembly;

[0015] D. The upper end of the lifting device is rotatably hinged at the lower position of the left part of the loading, unloading, transporting and bending assembly, and the lower end thereof is rotatably hinged at the right end of the frame.

[0016] The loading and unloading transport fixing assembly includes a pair of loading and unloading transport fixing wall panels 8, one or more loading and unloading transport beams 37, four or more upper supporting roller assemblies 28, two or more lower supporting roller assemblies 27, a transport belt 33, a transport belt driving roller assembly and a power assembly;

[0017] The loading and unloading transport beams 37 are arranged in the front-to-back direction, with their two ends respectively connected to the inner side surfaces of a pair of loading and unloading transport fixed wall panels 8; the axes of the upper supporting roller assemblies 28 are evenly arranged in the front-to-back direction, with their front and rear ends respectively connected to the middle and upper parts of a pair of loading and unloading transport fixed wall panels 8; the axes of the lower supporting roller assemblies 27 are evenly arranged in the front-to-back direction, with their front and rear ends respectively connected to the middle and lower parts of a pair of loading and unloading transport fixed wall panels 8; the axes of the transport belt driving roller assembly are arranged in the front-to-back direction at the middle of the left ends of the pair of loading and unloading transport fixed wall panels 8;

[0018] After the transport belt 33 passes around the left side of the transport belt driving roller assembly, its upper and lower ends respectively pass around the upper supporting roller assembly 28 and the upper part of the lower supporting roller assembly 27 to the right, and then extend to the loading and unloading transport bending assembly;

[0019] The power assembly is arranged on the outer side of the left end of the loading and unloading transport fixed wall panel 8, and its power output end is connected to the power input end of the transport belt driving roller assembly.

[0020] The transport belt drive roller assembly includes a transport belt drive roller 1 with a central axis and a pair of transport belt drive roller bearing seats 39. The transport belt drive roller bearing seats 39 are respectively arranged in the middle of the outer side of the left end of the loading and unloading transport fixed wall panel 8. The two ends of the central axis of the transport belt drive roller 1 respectively pass through the transport belt drive roller bearing seat 39, and one end of them passes through and is connected to the power output end of the power assembly.

[0021] The power assembly includes a motor 3, a reducer 45 and a power installation platform 2; the power installation platform 2 is arranged at the lower part of the outer side of the left end of the loading and unloading transportation fixed wall panel 8 on the front or rear side, and the reducer 45 is arranged on the power installation platform 2, and its decelerated power output end is connected to one end of the central axis of the transport belt drive roller 1, and the power input end of the reducer 45 is connected to the output shaft of the motor 3.

[0022] The loading, unloading and transport fixed wall panel 8 is a long strip plate, and its edges all have bent edges facing outward, wherein the upper part is inclined outward, and its inclination angle a is 5-30°; the upper part of its right end is perpendicular to the bent edge of the upper end, the middle part is a fixed hinge boss 34, and the lower part is inclined to the left; a fixed hinge lower boss 4 is provided at its lower left part.

[0023] Optimally, the inclination angle a is 10-20°.

[0024] Further optimized, the inclination angle a is 15°.

[0025] The angle b (i.e. the inclination degree of the loading and unloading transport fixing component) between the line connecting the axis of the transport belt driving roller 1 and the center of the pin shaft hole of the fixed hinge boss 34 and the top of the frame (i.e. the horizontal plane) is 25-45°.

[0026] Optimally, the angle b is 30-35°.

[0027] Further optimized, the angle b is 33°.

[0028] The loading and unloading transport bending assembly includes a pair of loading and unloading transport bending wall panels 29, one or more loading and unloading transport beams 37, four or more upper supporting roller assemblies 28, two or more lower supporting roller assemblies 27, a transport belt 33, and a transport belt driven roller assembly;

[0029] The loading and unloading transport crossbeam 37 is arranged in the front-to-back direction, and its two ends are respectively connected to the inner side surfaces of a pair of loading and unloading transport bent wall panels 29; the axis of the upper supporting roller assembly 28 is evenly arranged in the front-to-back direction, and its front and rear ends are respectively connected to the middle and upper parts of a pair of loading and unloading transport fixed wall panels 8; the axis of the lower supporting roller assembly 27 is evenly arranged in the front-to-back direction, and its front and rear ends are respectively connected to the middle and lower parts of a pair of loading and unloading transport bent wall panels 29; the axis of the transport belt driven roller assembly is arranged in the front-to-back direction at the middle of the right end of the pair of loading and unloading transport bent wall panels 29;

[0030] After the transport belt 33 passes around the right side of the transport belt driven roller assembly, its upper and lower ends respectively pass around the upper supporting roller assembly 28 and the upper part of the lower supporting roller assembly 27 to the left, and then extend to the loading and unloading transport fixing assembly.

[0031] The loading and unloading transport bending wall panel 29 is similar to the loading and unloading transport fixed wall panel 8, and is also a long strip plate, the edges of which have bent edges facing outward, wherein the upper part is inclined outward, and its inclination angle a is 5-30°; the upper part of its left end is perpendicular to the bent edge of the upper end, the middle part of its left end is a bent hinge boss 20, and the lower part of its left end is inclined to the right; the middle and lower part of its right end is provided with an adjustment slot 43 to the left.

[0032] The transport belt driven roller assembly includes a transport belt driven roller 31 with a central axis, a pair of transport belt driven roller bearing seats 30 and a pair of transport belt driven roller bearing seat sliding adjustment mechanisms; the transport belt driven roller bearing seat sliding adjustment mechanism is arranged on the outside of the right end of the loading and unloading transport bending wall panel 29, and the transport belt driven roller bearing seat 30 is arranged in the transport belt driven roller bearing seat sliding adjustment mechanism, and the front and rear axial ends of the transport belt driven roller 31 respectively pass through the transport belt driven roller bearing seat 30.

[0033] The transport belt driven roller bearing seat sliding adjustment mechanism includes a shaped adjustment frame 32, guide ridges 41, adjustment screws 42 and adjustment nuts 46;

[0034] The cross-section of the symmetrical upper and lower "I" parts of the adjustment frame 32 is in the shape of "G", and a guide ridge 41 parallel to the upper "I" part of the left side of the "G"-shaped cross-section is provided in the middle of the "I" part; the middle of the upper and lower surfaces of the outer shell of the conveyor belt driven roller bearing seat 30 are provided with guide grooves, and an adjustment bracket 40 is provided at the left end of the outer shell of the conveyor belt driven roller bearing seat 30;

[0035] The adjusting frame 32 is arranged at the adjusting notch 43 on the right side of the loading and unloading transport bending wall panel 29, and the guide grooves on the upper and lower sides of the shell of the driven roller bearing seat 30 of the transport belt are sleeved on the guide ridge 41, and the right end of the adjusting screw 42 is screwed into the position set at After the adjusting nut 46 on the left end of the shaped adjusting frame 32 is released, it is screwed into the screw hole of the "I" part of the left end of the adjusting frame 40.

[0036] The lifting device includes a hydraulic station, two sets of lifting cylinder mechanisms and a lifting cylinder stabilizing mechanism, wherein the lifting cylinder stabilizing mechanism is arranged between the two sets of lifting cylinder mechanisms;

[0037] The hydraulic station includes an oil pump 11, an oil tank 12 and a control valve. The oil pump 11 and the oil tank 12 are arranged on the middle right part of the frame, and the control valve is arranged in the control box 10.

[0038] The lifting cylinder mechanism includes a lifting cylinder 23, a telescopic rod 24, an upper hinge seat 25, a lower hinge seat 15, an oil inlet pipe 16, and an oil return pipe 21. The upper hinge seat 25 is located at the lower left center of the loading and unloading bending wall panel 29, and is rotatably connected to the upper end of the telescopic rod 24 via an upper hinge pin 26. The lower hinge seat 15 is located on the right end of the frame, and is rotatably connected to the lower end of the lifting cylinder 23 and the right end of the frame via a lower hinge pin 18 of the lifting cylinder.

[0039] The lifting cylinder stabilization mechanism includes two groups of stabilizing components respectively arranged at the upper and lower parts of the lifting cylinder 23. The stabilizing components include a stabilizing rod 35 and two pairs of rod sleeves 22. The two ends of the stabilizing rod 35 are respectively connected to the rod sleeves 22, and the rod sleeves 22 are respectively mounted on the two groups of lifting cylinders 23.

[0040] The frame includes two frame straight beams 9 and two or more frame cross beams 38, the frame straight beams 9 are arranged in the left and right directions, and the frame cross beams 38 connect the two frame straight beams 9 into one in the front and back directions; the left end of the frame straight beam 9 is a hinge end, which is connected to the fixed hinge lower boss 4 at the lower left part of the loading and unloading transportation fixed wall panel 8 through the lower hinge pin 5.

[0041] The connecting hinge pin 19 rotatably connects (ie, hinges) the fixed hinge boss 34 of the loading and unloading fixed wall panel 8 and the bending hinge boss 20 of the loading and unloading bending wall panel 29 .

[0042] The foldable mobile belt loader of the present invention comprises a loading and unloading device comprising a fixed loading and unloading assembly and a bending loading and unloading assembly that are rotatably hinged together. The bending loading and unloading assembly can be rotated to a certain angle, allowing it to be lowered to a horizontal position and then extended into the interior of the vehicle during loading and unloading, thereby making it extremely convenient to use. Furthermore, two supporting columns are installed at the bottom of the fixed loading and unloading assembly, and a dual-set lifting cylinder is employed, along with a lifting cylinder stabilization mechanism. This maintains the stability of both the fixed loading and unloading assembly and the bending loading and unloading assembly. Furthermore, when the lifting cylinder is at its lowest position, its telescopic rod is fully retracted, protecting the lifting cylinder and the telescopic rod from wind and rain. Furthermore, the lifting cylinder is always under pressure during use, thereby improving the impact resistance during loading and unloading, thereby ensuring good stability, safety, and reliability. Furthermore, when the motor is controlled to rotate in reverse, the unloading function is realized, thus enabling both loading and unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] Figure 1 It is a main schematic diagram of the utility model;

[0044] Figure 2 It is a schematic diagram of the main view of the utility model in a bent state;

[0045] Figure 3 It is a main cross-sectional schematic diagram of the utility model;

[0046] Figure 4 It is a main cross-sectional schematic diagram of the utility model in a bent state;

[0047] Figure 5 It is an enlarged schematic cross-sectional view of the present invention along the AA axis;

[0048] Figure 6 It is an enlarged schematic cross-sectional view of the present invention along the BB axis;

[0049] Figure 7 It is an enlarged schematic cross-sectional view of the present invention along the CC axis;

[0050] Figure 8 It is a partial enlarged schematic diagram of K of the present utility model;

[0051] Figure 9 It is a partial enlarged schematic diagram of S of the present utility model;

[0052] Figure 10 It is a partial enlarged schematic diagram of M of the present utility model;

[0053] Figure 11 It is a partial enlarged schematic diagram of H of the present utility model;

[0054] Figure 12 It is a partial enlarged schematic diagram of N of the present utility model;

[0055] Figure 13 It is a partial enlarged schematic diagram of P of the present utility model.

[0056] In the figure: 1 is the transport belt drive roller, 2 is the power installation platform, 3 is the motor, 4 is the fixed hinge lower boss, 5 is the lower hinge pin, 6 is the universal wheel, 7 is the universal wheel connecting beam, 8 is the loading and unloading transportation fixed wall panel, 9 is the frame straight beam, 10 is the control box, 11 is the oil pump, 12 is the oil tank, 13 is the travel wheel, 14 is the travel wheel shaft, 15 is the lower hinge seat, 16 is the oil inlet pipe, 17 is the column, 18 is the lifting cylinder lower hinge pin, 19 is the connecting hinge pin, 20 is the bending hinge boss, 21 is the oil return pipe, 22 is the pull rod sleeve, 23 is the lifting cylinder, 24 is the telescopic rod, 25 is the upper hinge seat, 26 is the upper hinge pin, 27 is the lower supporting roller assembly, 28 is the upper supporting roller assembly, 29 is the loading and unloading transport bending wall panel, 30 is the transport belt driven roller bearing seat, 31 is the transport belt driven roller, 32 is the adjustment frame, 33 is the transport belt, 34 is the fixed hinge boss, 35 is the stabilizing pull rod, 36 is the loading and unloading transport beam pad, 37 is the loading and unloading transport beam, 38 is the frame beam, 39 is the transport belt drive roller bearing seat, 40 is the adjustment pull frame, 41 is the guide ridge, 42 is the adjustment screw, 43 is the adjustment notch, 44 is the frame support beam, 45 is the worm gear reducer, 46 is the adjustment nut, and 47 is the fork groove. DETAILED DESCRIPTION

[0057] The present invention will be further described below with reference to the accompanying drawings and embodiments. The following description is based on examples, but the scope of protection of the present invention should not be limited thereto.

[0058] The directions in the main drawings of this embodiment are described as follows:

[0059] Attachment Figure 1-4 The left and right directions in the text are the actual left and right directions, the up and down directions are the actual up and down directions, and the front (i.e., front, the same below) and back (i.e., back, the same below) directions are the actual front and back directions.

[0060] Attachment Figure 5-7 The up and down directions in the diagram are the actual up and down directions, the left and right directions are the actual back and front directions, and the front and back directions are the actual left and right directions.

[0061] The foldable mobile belt loader and unloader of this embodiment is composed of a frame, a loading and unloading transport device, a lifting device, a moving device and a control box 10.

[0062] The frame is composed of two frame beams 9, two or more (three in this example) frame cross beams 38, and one or more (one in this example) frame support beams 44. The two frame beams 9 are arranged in a left-right direction (one in the front and one in the rear), with the frame cross beams 38 connecting the two frame beams 9 in a front-to-back direction (left, center-right, and right). The frame support beam 44 connects the center-right and right frame cross beams 38 in a left-to-right direction and is used to support the control box 10, oil pump 11, and oil tank 12. The left end of the frame beam 9 is a hinge end, which is connected to the loading and unloading transportation device via a lower hinge pin 5.

[0063] The moving device is composed of a pair of universal wheels 6, a pair of traveling wheels 13, a traveling wheel axle 14 and a pair of universal wheel connecting beams 7. The pair of universal wheel connecting beams 7 are respectively arranged on the outer side of the left part of the two frame straight beams 9 (i.e., the front and rear sides, mainly used to increase the distance between the two universal wheels 6 and improve the stability of the whole machine). The pair of universal wheels 6 are respectively arranged under the outer end parts of the pair of universal wheel connecting beams 7 (i.e., the overhanging end parts); after the traveling wheel axle 14 passes through the right end of the two frame straight beams 9 in the front and rear directions, the traveling wheel 13 is installed.

[0064] The loading and unloading transport device is composed of a loading and unloading transport fixing component and a loading and unloading transport bending component.

[0065] The loading and unloading transportation fixing assembly is low on the left and high on the right, with its lower left part connected to the left end of the frame, and its lower right part being supported by the upper ends of two upwardly erected columns 17 respectively arranged on the front and rear sides of the upper right part of the frame (i.e., the upper right part of the front and rear frame straight beams 9).

[0066] The loading and unloading transport fixing assembly is composed of a pair of loading and unloading transport fixing wall panels 8, one or more groups (two groups are used in this example) of loading and unloading transport beams 37, four or more groups (ten groups are used in this example) of upper supporting roller assemblies 28, two or more groups (four groups are used in this example) of lower supporting roller assemblies 27, transport belts 33, transport belt driving roller assemblies and power assemblies. Each loading and unloading transport beam 37 is provided with a loading and unloading transport beam pad 36 at each end.

[0067] The loading and unloading transport fixed wall panel 8 is a long strip with outwardly facing edges. The upper portion is tilted outward at an angle a of 5-30° (15° is used in this example). The upper portion of the right end of the loading and unloading transport fixed wall panel 8 is perpendicular to the upper bent edge, the middle portion is a fixed hinge boss 34, and the lower portion is tilted to the left (to accommodate the loading and unloading transport bending wall panel 29 during bending). A fixed hinge lower boss 4 is also provided at the lower left end for connection to the hinge end of the left end of the frame straight beam 9 via a lower hinge pin 5. The two loading and unloading transport fixed wall panels 8 are essentially symmetrical and identical, except that the loading and unloading transport fixed wall panel 8 installed in front has a fork groove 47 in the lower middle portion of its left end to facilitate the installation of the transport belt drive roller 1.

[0068] The second group of unloading and transporting beams 37 are arranged in the front-to-back direction on the left and right parts of a pair of loading and unloading and transporting fixed wall panels 8, and the loading and unloading and transporting beam pads 36 at both ends are respectively connected to the inner side surfaces of a pair of loading and unloading and transporting fixed wall panels 8; the axes of eight groups of the ten groups of upper supporting roller assemblies 28 are evenly arranged in the front-to-back direction, and their front and rear ends are respectively connected to the middle and upper parts of a pair of loading and unloading and transporting fixed wall panels 8. Between the first and second, and the second and third groups of upper supporting roller assemblies 28 on the left, one group of upper supporting roller assemblies 28 is respectively added to enhance the anti-fall property of the transport belt 33; the axes of the lower supporting roller assembly 27 are also evenly arranged in the front-to-back direction, and its front and rear ends are respectively connected to the middle and lower parts of a pair of loading and unloading and transporting fixed wall panels 8.

[0069] The transport belt drive roller assembly is composed of a transport belt drive roller 1 with a central axis and a pair of transport belt drive roller bearing seats 39. The transport belt drive roller bearing seats 39 are respectively arranged in the middle of the outer side of the left end of the loading and unloading transport fixed wall panel 8. The two ends of the central axis of the transport belt drive roller 1 respectively pass through the transport belt drive roller bearing seat 39, and one end (the front end is used in this case) passes through and is connected to the power output end of the power assembly.

[0070] A mesh-like convex pattern is provided on the outer cylindrical surface of the conveyor belt driving drum 1 to increase the friction between the outer cylindrical surface of the conveyor belt driving drum 1 and the conveyor belt 33 to prevent slipping.

[0071] The power component consists of an electric motor 3, a speed reducer 45 (in this example, a worm and worm gear speed reducer), and a power installation platform 2. The power installation platform 2 (in an "L" shape, with the "-" below as the installation platen and the "I" on the left as the stiffening rib plate) is arranged at the lower part of the outer side of the left end of the loading, unloading, and transportation fixed wall panel 8 at the front or rear side (in this example, the front side). The speed reducer 45 is installed on the power installation platform 2. The power output end of its worm wheel (i.e., the power output end after the speed reducer 45 decelerates) is connected to the front end of the central shaft of the conveyor belt driving roller 1, and the input end of its worm (i.e., the power input end of the speed reducer 45) is connected to the output shaft of the electric motor 3. Moreover, the (worm and worm gear) speed reducer 45 and the electric motor 3 are integrated.

[0072] The upper surface of the conveyor belt 33 is provided with anti-slip convex lines. After it bypasses the left side of the outer cylindrical surface of the conveyor belt driving roller 1, its upper and lower ends respectively bypass the upper parts of each upper supporting roller assembly 28 and lower supporting roller assembly 27 in sequence to the right, and then extend towards the loading, unloading, and transportation bending assembly.

[0073] The loading, unloading, and transportation bending assembly consists of a pair of loading, unloading, and transportation bending wall panels 29, more than one group (in this example, two groups) of loading, unloading, and transportation cross beams 37, more than four groups (in this example, eight groups) of upper supporting roller assemblies 28, more than two groups (in this example, four groups) of lower supporting roller assemblies 27, a conveyor belt 33, and a conveyor belt driven roller assembly.

[0074] The two symmetric and identical loading, unloading, and transportation bending wall panels 29 are similar to the loading, unloading, and transportation fixed wall panel 8 and are also long strip-shaped plates. Their edges all have bending edges facing the outside, and the upper parts thereof are inclined towards the outside, and the inclination angle a is 5 - 30° (in this example, 15°); the upper part of the left end is perpendicular to the bending edge at the upper end, the middle part of the left end is a bending hinge boss 20, and the lower part of the left end is inclined to the right (for accommodating the loading, unloading, and transportation fixed wall panel 8 during bending); a section of adjustment slot 43 is opened at the middle and lower part of the right end for adjusting the position of the conveyor belt driven roller assembly, thereby adjusting the tightness of the conveyor belt 33 and facilitating the installation of the conveyor belt driven roller assembly.

[0075] The loading, unloading, and transportation cross beams 37 are arranged in the front and rear directions, and their two ends are respectively connected to the loading, unloading, and transportation cross beam pads 36. The loading, unloading, and transportation cross beam pads 36 are installed at the left and right positions on the inner side surfaces of a pair of loading, unloading, and transportation bending wall panels 29; the axes of the upper supporting roller assemblies​​The conveyor belt driven roller assembly is composed of a conveyor belt driven roller 31 with a central axis, a pair of conveyor belt driven roller bearing seats 30 and a pair of conveyor belt driven roller bearing seat sliding adjustment mechanisms.

[0077] The sliding adjustment mechanism of the driven roller bearing seat of the conveyor belt is made of The adjusting frame 32 is shaped, the guide protrusion 41 is formed, the adjusting screw 42 and the adjusting nut 46 are formed.

[0078] The upper and lower parts of the adjustment frame 32 are symmetrical, and the cross section of the upper "I" part is in the shape of "G" (see attached diagram). Figure 7 In the middle of the "I" part on the left side of the "Г"-shaped cross section, there is also a guide ridge 41 parallel to the upper part "I"; in the middle of the upper and lower surfaces of the housing of the driven roller bearing seat 30 of the conveyor belt, there is a guide groove (attached Figure 7 The left end of the housing of the driven roller bearing seat 30 of the conveyor belt is provided with an adjustment bracket 40 (see the attached diagram). Figure 8 As shown), the adjustment bracket 40 is rectangular in shape, with a rectangular through slot in the middle for accommodating the right end of the adjustment screw 42.

[0079] The adjusting frame 32 is set at the position of the adjusting notch 43 on the right side outside the loading and unloading transport bending wall panel 29 (the central axis of the transport belt driven roller 31 at both ends passes through the adjusting notch 43 and then passes through the transport belt driven roller bearing seat 30). The guide grooves on the upper and lower surfaces of the shell of the transport belt driven roller bearing seat 30 are set on the guide ridge 41. The right end of the adjusting screw 42 is screwed into the After the adjusting nut 46 on the left end of the shaped adjusting frame 32 is screwed into the screw hole on the left end of the adjusting frame 40, it enters the rectangular through groove of the adjusting frame 40. On the adjusting screw rod 42 on the left side of the adjusting nut 46, a tightening nut is also installed additionally to prevent the adjusting screw rod 42 from loosening.

[0080] After the transport belt 33 passes around the right side of the outer cylindrical surface of the transport belt driven roller 31, its upper and lower ends respectively pass around the upper parts of the upper supporting roller assemblies 28 and the lower supporting roller assemblies 27 to the left in turn, and then extend toward the loading and unloading transport fixing assembly, so that the transport belt 33 forms a ring shape.

[0081] The fixed hinge boss 34 , the bent hinge boss 20 and the connecting hinge pin 19 constitute a loading, unloading and transportation fixed-folding connecting hinge assembly. The connecting hinge pin 19 rotatably connects the fixed hinge boss 34 and the bent hinge boss 20 (ie, hinges them).

[0082] The lifting device is composed of a hydraulic station and two sets of identical lifting components.

[0083] The hydraulic station is composed of an oil pump 11, an oil tank 12 and a control valve (not shown in the accompanying drawings). The oil pump 11 and the oil tank 12 are arranged on the frame cross beam 38 and the frame support beam 44 of the frame; one end of the oil pump 11 is connected to the oil tank 12, and the other end is connected to one end of the control valve; the control valve is arranged in the control box 10, and the other end thereof is connected to the oil tank 12; one end of the oil inlet pipe 16 and the oil return pipe 21 are respectively connected to the oil inlet and oil return port of the lifting cylinder 23, and the other ends thereof are respectively connected to the control valve.

[0084] The AC power line is introduced into the control box 10 to provide power for the oil pump 11 and the motor 3; the electric control switch is set in the control box 10, and its control lines are connected to the oil pump 11 and the motor 3 respectively, for controlling the start and stop of the oil pump 11 and the motor 3.

[0085] The lifting assembly is composed of two sets of lifting cylinder mechanisms and a lifting cylinder stabilizing mechanism.

[0086] The lifting cylinder mechanism is composed of a lifting cylinder 23, a telescopic rod 24, an upper hinge seat 25 and a lower hinge seat 15, as well as an oil inlet pipe 16 and an oil return pipe 21; the upper hinge seat 25 is arranged at the lower position of the middle left part of the loading and unloading transportation bent wall panel 29, and the upper hinge seat 25 of the loading and unloading transportation bent wall panel 29 is rotatably connected to the upper end of the telescopic rod 24 through the upper hinge pin 26; the lower hinge seat 15 is arranged on the right end of the frame straight beam 9, and the lower end of the lifting cylinder 23 is rotatably connected to the right end of the frame straight beam 9 through the lower hinge pin 18 of the lifting cylinder.

[0087] The lifting cylinder stabilizing mechanism is composed of two groups of stabilizing components respectively arranged at the upper and lower parts of the lifting cylinder 23; the stabilizing components are composed of a stabilizing rod 35 and two pairs of rod sleeves 22; the rod sleeve 22 is composed of two pairs of half rod sleeves, the middle part of the half rod sleeve is a circular ring, and the two ends are connecting plates; the two ends of the stabilizing rod 35 are respectively connected to the outer cylindrical surface of the circular ring of one pair of half rod sleeves, and the inner cylindrical surface of the circular ring of the pair of half rod sleeves is pressed against the inner cylindrical surface of the lifting cylinder 23, and then the inner cylindrical surface of the circular ring of the other pair of half rod sleeves is used to cover the outer cylindrical surface of the lifting cylinder 23, and the connecting plates at both ends of the half rod sleeves are fixed with bolts.

[0088] When in use, first pull the foldable mobile belt loader of this embodiment to the site to be transferred, then start the control button of the oil pump 11 on the control box 10, and the oil pump 11 starts working; when it is necessary to lower the height of the loading and unloading transport bending assembly to adapt to the transferred vehicle, operate the control valve on the control box 10 to allow the pressure oil to be sent to the upper part of the lifting cylinder 23 through the return oil pipe 21. At this time, the telescopic rod 24 retracts downward, and the left end of the loading and unloading transport bending assembly swings clockwise around the connecting hinge pin 19, so that the height of the right end of the loading and unloading transport bending assembly is lowered (it can be adjusted to tilt to the upper right, horizontal or tilted to the lower right). Then, the transfer vehicle can adjust its position to allow the right end of the loading and unloading transport bending assembly (i.e., the transport belt) to be lowered. The belt driven roller 31 is extended into the carriage; then, the motor 3 is started to make the transport belt drive roller drive the transport belt 33 to rotate in a clockwise direction, and the items to be transferred are placed on the transport belt 33 from the left end of the loading and unloading transport fixed component (i.e., the transport belt drive roller 1), and are transferred by the transport belt 33 to the right end of the loading and unloading transport bending component (i.e., the transport belt driven roller 31), where they are taken down by the operator and stacked in the transfer vehicle; as the number of items in the transfer vehicle increases, the transfer vehicle can be started to keep an appropriate distance between the right end of the loading and unloading transport bending component (i.e., the transport belt driven roller 31) and the position to be stacked in the carriage, thereby reducing the labor intensity of the operator.

[0089] When it is necessary to unload the items on the transfer vehicle, the right end of the loading and unloading transport bending assembly can be adjusted to a height suitable for the transfer vehicle first, and then the motor 3 is reversed to allow the transport belt drive roller to carry the transport belt 33 to rotate in a counterclockwise direction. At the same time, the items to be unloaded are transferred from the transfer vehicle through the right end of the loading and unloading transport bending assembly to the left end of the loading and unloading transport fixing assembly, and then removed by the operator.

[0090] Since upper supporting roller assemblies 28 and lower supporting roller assemblies 27 are provided at the upper and lower parts of the right end of the loading and unloading transport fixing assembly and the upper and lower parts of the left end of the loading and unloading transport bending assembly, and the transport belt 33 is always above all the upper supporting roller assemblies 28 and the lower supporting roller assemblies 27, when the loading and unloading transport bending assembly bends and changes, the transport belt 33 can always be in a taut state and can carry the items to be transferred.

[0091] When it is not necessary to work, the right end of the loading, unloading and transporting bending assembly can be lowered as much as possible, which can not only lower the height of the center of gravity of the whole machine and improve safety, but also reduce the exposed length of the telescopic rod 24 and improve the safety and reliability of the equipment.

[0092] The foldable mobile belt loader of the utility model can be used for the transshipment of agricultural and sideline products such as kelp, tobacco leaves, sugar beets, dried hemp, industrial products, semi-finished products and luggage, and is suitable for use in factories, shopping malls, stations, docks and agricultural and sideline product purchasing sites.

Claims

1. A foldable mobile belt loader and unloader, comprising a frame, a loading and unloading transport device, a lifting device, a moving device and a control box (10), wherein the moving device is arranged at the lower part of the frame, and the control box (10) is arranged at the upper right middle part of the frame; characterized in that: A. The loading and unloading transport device includes a loading and unloading transport fixing component and a loading and unloading transport bending component; B. The loading and unloading transport fixing assembly is lower on the left and higher on the right, with its lower left portion connected to the left end of the frame, and its lower right portion supported by the upper ends of columns (17) respectively arranged on the front and rear sides of the upper right portion of the frame; C. The right end of the loading and unloading transport fixing assembly is rotatably hingedly connected to the left end of the loading and unloading transport bending assembly; D. The upper end of the lifting device is rotatably hinged at the lower position of the left part of the loading, unloading, transporting and bending assembly, and the lower end thereof is rotatably hinged at the right end of the frame.

2. The foldable mobile belt loader and unloader according to claim 1, characterized in that: The loading and unloading transport fixing assembly comprises a pair of loading and unloading transport fixing wall panels (8), one or more loading and unloading transport beams (37), four or more upper supporting roller assemblies (28), two or more lower supporting roller assemblies (27), a transport belt (33), a transport belt driving roller assembly and a power assembly; The loading and unloading transport beam (37) is arranged in the front-to-back direction, and its two ends are respectively connected to the inner side surfaces of a pair of loading and unloading transport fixed wall panels (8); the axis of the upper supporting roller assembly (28) is evenly arranged in the front-to-back direction, and its front and rear ends are respectively connected to the middle and upper parts of a pair of loading and unloading transport fixed wall panels (8); the axis of the lower supporting roller assembly (27) is evenly arranged in the front-to-back direction, and its front and rear ends are respectively connected to the middle and lower parts of a pair of loading and unloading transport fixed wall panels (8); the axis of the transport belt driving roller assembly is arranged in the front-to-back direction at the middle of the left end of the pair of loading and unloading transport fixed wall panels (8); After the transport belt (33) passes around the left side of the transport belt driving roller assembly, its upper and lower ends respectively pass around the upper portion of the upper supporting roller assembly (28) and the upper portion of the lower supporting roller assembly (27) to the right, and then extend to the loading and unloading transport bending assembly; The power assembly is arranged on the outer side of the left end of the loading and unloading transport fixed wallboard (8), and its power output end is connected to the power input end of the transport belt driving roller assembly.

3. The foldable mobile belt loader and unloader according to claim 2, characterized in that: The transport belt drive roller assembly comprises a transport belt drive roller (1) with a central axis and a pair of transport belt drive roller bearing seats (39), wherein the transport belt drive roller bearing seats (39) are respectively arranged in the middle of the outer side of the left end of the loading and unloading transport fixed wall panel (8), and the two ends of the central axis of the transport belt drive roller (1) respectively pass through the transport belt drive roller bearing seats (39), and one end thereof passes through and is connected to the power output end of the power assembly.

4. The foldable mobile belt loader and unloader according to claim 3, characterized in that: The power assembly comprises an electric motor (3), a speed reducer (45) and a power installation platform (2); the power installation platform (2) is arranged at the lower part of the left end outer side of the front or rear loading and unloading transport fixed wall panel (8); the speed reducer (45) is arranged on the power installation platform (2); the power output end after deceleration is connected to one end of the central axis of the transport belt drive roller (1); the power input end of the speed reducer (45) is connected to the output shaft of the electric motor (3).

5. The foldable mobile belt loader and unloader according to claim 4, characterized in that: The loading and unloading transport fixed wall panel (8) is a long strip plate, the edges of which are all provided with bent edges facing outwards, wherein the upper portion is inclined outwards, and the inclination angle a is 5-30°; the upper portion of the right end is perpendicular to the bent edge of the upper end, the middle portion is a fixed hinge boss (34), and the lower portion is inclined to the left; and a fixed hinge lower boss (4) is provided at the lower left portion.

6. The foldable mobile belt loader and unloader according to claim 1, characterized in that: The loading and unloading transport bending assembly comprises a pair of loading and unloading transport bending wall panels (29), one or more loading and unloading transport beams (37), four or more upper supporting roller assemblies (28), two or more lower supporting roller assemblies (27), a transport belt (33), and a transport belt driven roller assembly; The loading and unloading transport crossbeam (37) is arranged in the front-to-back direction, and its two ends are respectively connected to the inner side surfaces of a pair of loading and unloading transport bending wall panels (29); the axis of the upper supporting roller assembly (28) is evenly arranged in the front-to-back direction, and its front and rear ends are respectively connected to the middle and upper parts of a pair of loading and unloading transport fixed wall panels (8); the axis of the lower supporting roller assembly (27) is evenly arranged in the front-to-back direction, and its front and rear ends are respectively connected to the middle and lower parts of a pair of loading and unloading transport bending wall panels (29); the axis of the transport belt driven roller assembly is arranged in the front-to-back direction at the middle of the right end of the pair of loading and unloading transport bending wall panels (29); After the transport belt (33) passes around the right side of the transport belt driven roller assembly, its upper and lower ends respectively pass around the upper part of the upper supporting roller assembly (28) and the upper part of the lower supporting roller assembly (27) to the left, and then extend to the loading and unloading transport fixing assembly.

7. The foldable mobile belt loader and unloader according to claim 6, characterized in that: The loading and unloading transport bending wall panel (29) is similar to the loading and unloading transport fixed wall panel (8), and is also a long strip plate, and its edges are all provided with bent edges facing outwards, wherein the upper portion is inclined outwards, and its inclination angle a is 5-30 degrees; the upper portion of its left end is perpendicular to the bent edge of the upper end, the middle portion of its left end is a bent hinge boss (20), and the lower portion of its left end is inclined to the right; and the lower middle portion of its right end is provided with an adjustment notch (43) to the left.

8. The foldable mobile belt loader and unloader according to claim 7, characterized in that: The transport belt driven roller assembly comprises a transport belt driven roller (31) with a central axis, a pair of transport belt driven roller bearing seats (30) and a pair of transport belt driven roller bearing seat sliding adjustment mechanisms; the transport belt driven roller bearing seat sliding adjustment mechanism is arranged on the outer side of the right end of the loading and unloading transport bending wall panel (29), the transport belt driven roller bearing seat (30) is arranged in the transport belt driven roller bearing seat sliding adjustment mechanism, and the front and rear axial ends of the transport belt driven roller (31) respectively penetrate into the transport belt driven roller bearing seat (30).

9. The foldable mobile belt loader and unloader according to claim 8, characterized in that: The transport belt driven roller bearing seat sliding adjustment mechanism includes a shaped adjusting frame (32), guide ridges (41), adjusting screws (42) and adjusting nuts (46); The cross-sections of the symmetrical upper and lower "I" parts of the adjustment frame (32) are in the shape of "G", and a guide ridge (41) parallel to the upper "I" part of the left side of the "G"-shaped cross-section is provided in the middle of the "I" part; guide grooves are provided in the middle of the upper and lower surfaces of the outer shell of the conveyor belt driven roller bearing seat (30), and an adjustment pull frame (40) is provided at the left end of the outer shell of the conveyor belt driven roller bearing seat (30); The adjusting frame (32) is arranged at the adjusting notch (43) on the right outer side of the loading and unloading transport bending wall plate (29), the guide grooves on the upper and lower surfaces of the outer shell of the driven roller bearing seat (30) of the transport belt are sleeved on the guide ridge (41), and the right end of the adjusting screw (42) is screwed into the adjusting notch (43) on the right outer side of the loading and unloading transport bending wall plate (29). After the adjusting nut (46) on the left end of the shaped adjusting frame (32) is screwed in, it is screwed into the screw hole of the "I" part on the left end of the adjusting pull frame (40).

10. The foldable mobile belt loader according to any one of claims 1 to 9, characterized in that: The lifting device includes a hydraulic station, two sets of lifting cylinder mechanisms and a lifting cylinder stabilizing mechanism, wherein the lifting cylinder stabilizing mechanism is arranged between the two sets of lifting cylinder mechanisms; The hydraulic station comprises an oil pump (11), an oil tank (12) and a control valve, wherein the oil pump (11) and the oil tank (12) are arranged on the middle right part of the frame, and the control valve is arranged in the control box (10); The lifting cylinder mechanism comprises a lifting cylinder (23), a telescopic rod (24), an upper hinge seat (25), a lower hinge seat (15), an oil inlet pipe (16), and an oil return pipe (21); the upper hinge seat (25) is arranged at the lower position of the middle left part of the loading and unloading transport bending wall panel (29), and the upper hinge seat (25) of the loading and unloading transport bending wall panel (29) is rotatably connected to the upper end of the telescopic rod (24) through the upper hinge pin (26); the lower hinge seat (15) is arranged on the right end of the frame, and the lower end of the lifting cylinder (23) is rotatably connected to the right end of the frame through the lower hinge pin (18) of the lifting cylinder; The lifting cylinder stabilizing mechanism comprises two groups of stabilizing components respectively arranged at the upper and lower parts of the lifting cylinder (23); the stabilizing components comprise a stabilizing pull rod (35) and two pairs of pull rod sleeves (22); the two ends of the stabilizing pull rod (35) are respectively connected to the pull rod sleeves (22); and the pull rod sleeves (22) are respectively sleeved on the two groups of lifting cylinders (23).

Citation Information

Patent Citations

  • Chain-type mobile car loader

    CN105197624A

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    CN107640613A

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    CN107651372A

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    CN113998489B

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Cited By

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