Semi-automatic accumulated material cleaning mechanism for belt conveyor
By setting up a fixing mechanism and a configuration mechanism on the belt conveyor and utilizing a combination design of a slide rod, a spring and a threaded rod, quick installation and disassembly can be achieved, solving the problem of cumbersome traditional bolt installation, improving cleaning efficiency and stability, and ensuring cleaning quality.
Patent Information
- Application Number
- CN202422920102.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-28
AI Technical Summary
The installation and disassembly process of the existing belt conveyor cleaning mechanism is cumbersome, and the bolts are easy to loosen, affecting the cleaning efficiency and stability, resulting in a decrease in cleaning quality.
It adopts fixing mechanism and configuration mechanism, and utilizes the combination design of slide rod, spring and threaded rod to realize quick installation and disassembly, and realizes efficient cleaning of accumulated materials through the cooperation of round roller, gear and pulley.
It improves installation efficiency, reduces operation complexity and labor intensity, ensures the stability and flexibility of the cleaning device during operation, and improves cleaning efficiency and quality.
Smart Images

Figure CN223328425U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of belt conveyor cleaning, in particular to a semi-automatic accumulated material cleaning mechanism for a belt conveyor. Background Art
[0002] A semi-automatic material accumulation cleaning mechanism for a belt conveyor is a device that is equipped with a detection device. When material accumulation is detected on the belt conveyor, the control system starts the drive system and uses cleaning components such as scrapers, brushes or vibrators to semi-automatically clean the material accumulation on the belt conveyor under electric, pneumatic or hydraulic drive modes. The cleaned material accumulation will be guided to a specific collection position. At the same time, the parameters of the cleaning components can be adjusted through the adjustment device to achieve the best cleaning effect.
[0003] The existing cleaning mechanism is fixed with bolts, which will result in a cumbersome installation and disassembly process. Each installation requires a lot of time to tighten the bolts to ensure that the cleaning mechanism is firmly fixed. When the cleaning mechanism needs to be repaired, replaced or adjusted, a lot of time is needed to loosen the bolts. This not only increases the complexity and labor intensity of the operation, but also the bolts are prone to loosening during frequent installation and disassembly, affecting the fixing effect of the cleaning mechanism, causing the cleaning mechanism to shift or shake during operation, and unable to always maintain the best working position and state, which will seriously affect the cleaning efficiency and cleaning quality of the cleaning mechanism for the belt conveyor accumulated materials, and reduce the operating stability and reliability of the entire belt conveyor system. Utility Model Content
[0004] The object of the present invention is to provide a semi-automatic material cleaning mechanism for a belt conveyor. By providing a fixing mechanism, the problem of complicated installation and disassembly processes is solved. Each installation requires a lot of time to tighten the bolts to ensure that the cleaning mechanism is firmly fixed. When the cleaning mechanism needs to be repaired, replaced or adjusted in position, a lot of time is required to loosen the bolts, which not only increases the complexity and labor intensity of the operation, but also the bolts are prone to loosening during frequent installation and disassembly, affecting the fixing effect of the cleaning mechanism, causing the cleaning mechanism to shift or shake during operation, and unable to always maintain the best working position and state, which will seriously affect the cleaning efficiency and cleaning quality of the cleaning mechanism for the belt conveyor material, and reduce the operating stability and reliability of the entire belt conveyor system.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The utility model is a semi-automatic accumulated material cleaning mechanism for a belt conveyor, comprising a machine body, on which a fixing mechanism and a configuration mechanism are provided.
[0007] The top end face of said sliding panel also is provided with an interlocking structure, and the interlocking ends of said sliding panel also are provided with an interlocking end face.
[0008] Furthermore, the configuration mechanism includes two dampers fixedly connected to the top of the top plate, the top ends of the two dampers are fixedly connected to a cleaning shell, and the outer walls of the two dampers are both wound with a spring.
[0009] Furthermore, one end of the two springs is fixedly connected to the top plate, and the other end of the two springs is fixedly connected to the cleaning shell.
[0010] Furthermore, a chute is provided at the rear end of the cleaning shell, the inner wall of the chute is slidably connected to a collection box, the inner wall of the cleaning shell is fixedly connected to a material shovel, and the material shovel is adapted to the collection box.
[0011] Furthermore, two U-shaped blocks are fixedly connected to the front of the cleaning shell, and cleaning brushes are rotatably sleeved on the two U-shaped blocks. The left ends of the cleaning brushes extend to the outside of the corresponding U-shaped blocks, and the cleaning brushes are adapted to the material shovel.
[0012] Furthermore, two U-shaped blocks are fixedly connected to the back of the cleaning shell, and round rollers are rotatably connected to the two U-shaped blocks. The left ends of the round rollers extend outside the corresponding U-shaped blocks, and the left ends of the corresponding U-shaped blocks are rotatably connected to round rods. The outer walls of the round rods and the round rollers are fixedly sleeved with gears, and the two gears are meshed with each other.
[0013] Furthermore, the outer walls of the round rod and the cleaning brush are fixedly sleeved with pulleys, and the outer walls of the two pulleys are wrapped with belts.
[0014] The utility model has the following beneficial effects:
[0015] (1) The present invention sets a fixing mechanism. When in use, first place the top plate on the cleaning device into the two support plates on the top of the machine body. Then, turn the turntable on the outer wall of the threaded rod inward. Due to the rotation of the turntable, the threaded rod will drive the slide plate and the two limit rods on the slide plate to slowly approach the limit holes on the top plate. Through such operation, the two limit rods on the top plate can be accurately inserted into the limit holes on the support plate, so that the installation operation of the cleaning device can be completed quickly. This installation method effectively reduces the tedious process of tightening bolts in the traditional installation method, greatly improving the installation efficiency.
[0016] (2) The utility model sets up a configuration mechanism. When it is necessary to clean the accumulated materials on the conveyor belt, the machine body must be started first. As the machine body starts, it will drive the conveyor belt to start rotating. During the rotation of the conveyor belt, the accumulated materials on its surface will be gradually transported to the entrance position of the cleaning device according to the established running trajectory. When the conveyor belt rotates, it will be in close contact with the round roller on the cleaning device, which enables the round roller to start rotating. Since the gear on the round roller is engaged with the gear on the round rod, the round roller will drive the round rod to rotate in the opposite direction when it rotates. At the same time, when the round rod rotates, it will cooperate with the two pulleys and the belt, so that the cleaning brush can rotate in the opposite direction to the rotating conveyor belt, so that the accumulated materials accumulated at the entrance of the cleaning device can be cleaned up and collected in the collection box by the material shovel.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the fixing mechanism structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the configuration mechanism structure of the utility model;
[0022] Figure 4 for Figure 2 A partial enlarged schematic diagram;
[0023] Figure 5for Figure 3 A partial enlarged schematic diagram of B in the middle.
[0024] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0025] 1. Machine body; 2. Fixing mechanism; 3. Configuration mechanism; 21. Conveyor belt; 22. Support plate; 23. Top plate; 24. Slide rod 1; 25. Slide plate; 26. Spring 1; 27. Threaded rod; 28. Turntable; 29. Limit rod; 31. Damper; 32. Cleaning shell; 33. Spring 2; 34. Chute; 35. Collection box; 36. Shovel; 37. U-shaped block 1; 38. Cleaning brush; 39. U-shaped block; 391. Round roller; 392. Round rod; 393. Gear; 394. Pulley; 395. Belt. DETAILED DESCRIPTION
[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1-5 As shown, the utility model is a semi-automatic material accumulation cleaning mechanism for a belt conveyor, comprising a body 1, on which a fixing mechanism 2 and a configuration mechanism 3 are provided.
[0028] The fixing mechanism 2 includes a conveyor belt 21 arranged on the body 1, and the bottom of the body 1 is fixedly connected to two support plates 22, and the inner walls of the two support plates 22 are provided with a top plate 23, and the left and right sides of the top plate 23 are fixedly connected to two sliding rods 24, and the outer walls of several sliding rods 24 are slidably sleeved with two slide plates 25, and the outer walls of several sliding rods 24 are wound with springs 26, one end of several springs 26 is fixedly connected to the top plate 23, and the other ends of several springs 26 are fixedly connected to the two slide plates 25.
[0029] The configuration mechanism 3 includes two dampers 31 fixedly connected to the top of the top plate 23, the top ends of the two dampers 31 are fixedly connected to a cleaning shell 32, and the outer walls of the two dampers 31 are both wound with a spring 33.
[0030] By cooperating with the damper 31 at the bottom of the top plate 23 and the spring 1 33, the cleaning device can effectively buffer and absorb the impact energy when it is impacted, reduce the damage to the cleaning device caused by the impact, and ensure that the cleaning device can still maintain good stability and reliability under complex working conditions.
[0031] One end of the two springs 33 is fixedly connected to the top plate 23 , and the other end of the two springs 33 is fixedly connected to the cleaning shell 32 .
[0032] The damper 31 can be reset by means of a spring 33 on the outer wall thereof, so that the damper 31 can repeat the buffering action.
[0033] A chute 34 is provided at the rear end of the cleaning shell 32 , and a collection box 35 is slidably connected to the inner wall of the chute 34 . A shovel 36 is fixedly connected to the inner wall of the cleaning shell 32 , and the shovel 36 is adapted to the collection box 35 .
[0034] The material shovel 36 in the cleaning shell 32 cooperates with the cleaning brush 38 to collect the accumulated material on the conveyor belt 21 into the collection box 35 .
[0035] The front of the cleaning shell 32 is fixedly connected to two U-shaped blocks 37, and a cleaning brush 38 is rotatably sleeved on the two U-shaped blocks 37. The left end of the cleaning brush 38 extends to the outside of the corresponding U-shaped block 37, and the cleaning brush 38 is adapted to the shovel 36.
[0036] The cleaning brush 38 can rotate in the opposite direction to the rotating conveyor belt 21, so that the accumulated materials accumulated at the inlet of the cleaning device can be swept down and collected in the collection box 35 by the shovel 36.
[0037] Two U-shaped blocks 39 are fixedly connected to the back of the cleaning shell 32, and round rollers 391 are rotatably connected to the two U-shaped blocks 39. The left end of the round roller 391 extends to the outside of the corresponding U-shaped block 39, and the left end of the corresponding U-shaped block 39 is rotatably connected to a round rod 392. The outer walls of the round rod 392 and the round roller 391 are fixedly sleeved with gears 393, and the two gears 393 are meshed with each other.
[0038] The gear 393 on the round roller 391 is meshed with the gear 393 on the round rod 392 , so when the round roller 391 rotates, it drives the round rod 392 to rotate in the opposite direction.
[0039] The outer walls of the round rod 392 and the cleaning brush 38 are fixedly sleeved with pulleys 394, and the outer walls of the two pulleys 394 are wrapped with belts 395.
[0040] The round roller 396 cooperates with the two pulleys 397 and the belt 398, so the operation of the round roller 396 will further drive the rotating rod 393 to start rotating. After the rotating rod 393 rotates, it will synchronously drive the cleaning brush 394 installed thereon to rotate.
[0041] A specific application of this embodiment is as follows: when in use, first place the top plate 23 on the cleaning device into the two support plates 22 on the top of the body 1, then rotate the turntable 28 on the outer wall of the threaded rod 27 inward. Due to the rotation of the turntable 28, the threaded rod 27 will drive the slide 25 thereon and the two limiting rods 29 on the slide 25 to slowly approach the limiting holes on the top plate 23. Through such an operation, the two limiting rods 29 on the top plate 23 can be accurately inserted into the limiting holes on the support plates 22, so that the installation operation of the cleaning device can be completed quickly. This installation method effectively reduces the tedious work of tightening bolts in the traditional installation method. The process of sliding plate 25 and limiting rod 29 leaving the limiting hole on support plate 22 is completed, which further enhances the convenience and flexibility of the entire cleaning device during use. When cleaning, the machine body 1 must be started first. As the machine body 1 starts, it will drive the conveyor belt 21 to start rotating. During the rotation, the conveyor belt 21 will gradually transport the accumulated materials on its surface to the entrance position of the cleaning device according to the established running trajectory. While the conveyor belt 21 is rotating, it will be in close contact with the round roller 391 on the cleaning device, which enables the round roller 391 to start rotating. Since the gear 393 on the round roller 391 is engaged with the gear 393 on the round rod 392, the round roller 391 will drive the round rod 392 to rotate in the opposite direction when rotating. At the same time, when the round rod 392 rotates, it will cooperate with the two pulleys 394 and Belt 395, so that the cleaning brush 38 can rotate in the opposite direction to the rotating conveyor belt 21, so that the accumulated materials accumulated at the entrance of the cleaning device can be swept down and collected in the collection box 35 through the shovel 36; when the accumulated materials in the collection box 35 are gradually filled, it is only necessary to gently pull the collection box 35 outwards, because the collection box 35 is designed to be detachable separately, so the collection box 35 filled with accumulated materials can be very conveniently removed from the cleaning device, so that the collection box 35 can be comprehensively and thoroughly cleaned, ensuring that the collection box 35 can continue to maintain a good working condition during the subsequent material collection process.
[0042] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0043] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A semi-automatic material accumulation cleaning mechanism for a belt conveyor, comprising a body (1), wherein the body (1) is provided with a fixing mechanism (2) and a configuration mechanism (3), characterized in that ; The fixing mechanism (2) includes a conveyor belt (21) arranged on the machine body (1), two support plates (22) are fixedly connected to the bottom of the machine body (1), the inner walls of the two support plates (22) are provided with a top plate (23), the left and right sides of the top plate (23) are fixedly connected to two slide bars (24), the outer walls of several slide bars (24) are slidably sleeved with two slide plates (25), the outer walls of several slide bars (24) are wound with springs (26), one end of several springs (26) is fixedly connected to the top plate (23), and several springs (26) are fixedly connected to the top plate (23). The other ends of the springs (26) are fixedly connected to the two slides (25), and the left and right sides of the top plate (23) are fixedly connected to threaded rods (27). The left and right ends of the two threaded rods (27) extend outside the two slides (25) and are slidably connected to the two slides (25). The outer walls of the two threaded rods (27) are threadedly sleeved with a turntable (28). The sides of the two slides (25) close to each other are fixedly connected to two limiting rods (29), and the ends of the limiting rods (29) away from the slides (25) extend into the two support plates (22).
2. A semi-automatic material accumulation cleaning mechanism for a belt conveyor according to claim 1, characterized in that: The configuration mechanism (3) comprises two dampers (31) fixedly connected to the top of the top plate (23), the top ends of the two dampers (31) are fixedly connected to a cleaning shell (32), and the outer walls of the two dampers (31) are both wound with a spring (33).
3. A semi-automatic material accumulation cleaning mechanism for a belt conveyor according to claim 2, characterized in that: One end of the two springs (33) is fixedly connected to the top plate (23), and the other end of the two springs (33) is fixedly connected to the cleaning shell (32).
4. A semi-automatic material accumulation cleaning mechanism for a belt conveyor according to claim 3, characterized in that: A chute (34) is provided at the rear end of the cleaning shell (32), and a collection box (35) is slidably connected to the inner wall of the chute (34). A shovel (36) is fixedly connected to the inner wall of the cleaning shell (32), and the shovel (36) is adapted to the collection box (35).
5. A semi-automatic material accumulation cleaning mechanism for a belt conveyor according to claim 4, characterized in that: The front of the cleaning shell (32) is fixedly connected to two U-shaped blocks (37), and cleaning brushes (38) are rotatably sleeved on the two U-shaped blocks (37). The left ends of the cleaning brushes (38) extend outside the corresponding U-shaped blocks (37), and the cleaning brushes (38) are adapted to the shovel (36).
6. A semi-automatic material accumulation cleaning mechanism for a belt conveyor according to claim 5, characterized in that: The back of the cleaning shell (32) is fixedly connected to two U-shaped blocks (39), and the two U-shaped blocks (39) are rotatably connected to round rollers (391). The left ends of the round rollers (391) extend outside the corresponding U-shaped blocks (39), and the left ends of the corresponding U-shaped blocks (39) are rotatably connected to round rods (392). The outer walls of the round rods (392) and the round rollers (391) are fixedly sleeved with gears (393), and the two gears (393) are meshed with each other.
7. A semi-automatic material accumulation cleaning mechanism for a belt conveyor according to claim 6, characterized in that: The outer walls of the round rod (392) and the cleaning brush (38) are both fixedly sleeved with pulleys (394), and the outer walls of the two pulleys (394) are wrapped with belts (395).