Scraper device for mine
By introducing a buffer top and a discharge support structure into the scraper conveyor, the problems of material accumulation and impact are solved, and efficient material transportation and equipment protection are achieved.
Patent Information
- Application Number
- CN202422924790.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-29
AI Technical Summary
When the existing scraper conveyor is conveying materials, the materials tend to accumulate at the bottom of the shell and impact the conveyor belt when falling, affecting the conveying effect.
A buffer top and discharge support structure are designed. The buffer top absorbs impact force through buffer springs. The discharge support controls the tilt of the support plate through a hydraulic cylinder to discharge accumulated materials. The vibration plate is combined to accelerate the discharge. Wear-resistant sleeves are used to protect key components. An infrared temperature sensor is set to monitor the motor temperature and air cooling is provided.
It effectively prevents material accumulation and impact, improves conveying efficiency, protects equipment, and ensures stable operation of equipment.
Smart Images

Figure CN223328444U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of scrapers, and in particular relates to a scraper device for mines. Background Art
[0002] The scraper series products are widely used in metallurgy, building materials, electric power, chemical industry, cement, ports, docks, coal, mining, grain and oil, food, feed and other industries and departments. The scraper is a continuous transportation equipment that conveys bulk materials with the help of moving scraper chains in a closed rectangular cross-section shell. Because the scraper chains are completely buried in the materials when conveying materials, it is called a scraper.
[0003] During the loading process, after the material enters the shell from the hopper, the material ore is transported by the conveyor belt in conjunction with the scraper. Since there is a slight gap between the scraper and the bottom of the shell, it is easy to cause material accumulation. In order to ensure the conveying effect, it is necessary to clean it regularly. In addition, when the material falls from the hopper into the conveyor belt, it is easy to cause impact on the conveyor belt. In view of this, the present invention is specially proposed. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a scraper device for mining.
[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:
[0006] A scraper device for mining, comprising a scraper housing, a discharge support and a buffer top, a drive box fixed to one side of the scraper housing, a reduction motor for driving a conveyor belt inside the scraper housing provided at the front end of the drive box, a discharge port provided at the upper end of the scraper housing, a hopper fixed at the upper end of the discharge port, and a discharge port provided on one side of the lower end of the scraper housing;
[0007] A support plate is fixedly installed in the middle of the hopper, a special-shaped block is fixedly installed in the middle of the upper surface of the support plate, a buffer top is movably connected to the top of the special-shaped block, a damping rod is fixedly installed inside the special-shaped block, the telescopic end of the damping rod is fixed to the inner top end of the buffer top, a buffer spring is sleeved on the telescopic end of the damping rod, and a plurality of through holes for feeding ore crushing are opened through the upper end of the support plate;
[0008] A discharge support is fixed to the middle of the lower end of the scraper casing, and a support plate for sealing the discharge trough at the bottom of the scraper casing is provided inside the discharge support. A hydraulic cylinder is symmetrically fixed inside the discharge support, and a shaft is fixed to the telescopic end of the hydraulic cylinder. Slide sleeves are provided on the outside of the front and rear ends of the shaft, and the slide bar is installed in the middle of the kit at the bottom of the support plate. A guide groove for discharging accumulated materials is provided on one side of the discharge support.
[0009] Optionally, a driving cavity communicating with the export chute is formed inside the wall of the discharging tray. An electric push rod is fixedly installed inside the driving cavity. A baffle for blocking the export chute is fixedly installed at the telescopic end of the electric push rod. A material guiding cover communicating with the inside of the export chute is fixedly installed on one side of the discharging tray.
[0010] Optionally, an activity cavity for the longitudinal movement of the vibration plate is formed inside the pallet.让位孔的英文翻译为:yield holes。The yield holes are formed at both ends of the vibration plate and are matched with the outer dimensions of the guiding columns inside the activity cavity. A small vibration motor is fixedly installed at the top end inside the vibration plate. A plurality of reset springs are arranged between the vibration plate and the activity cavity. Electric telescopic columns are symmetrically and fixedly installed inside the activity cavity, and a supporting block for abutting against the vibration plate is fixedly installed at the telescopic end of the electric telescopic column.
[0011] Optionally, a first wear-resistant sleeve is fixedly installed on the outside of both the buffer top and the special-shaped block, and a second wear-resistant sleeve is fixedly installed on the inner wall of the hopper.
[0012] Optionally, a material guiding plate is fixedly installed at the lower end of each through hole, and the material guiding plate is fixedly connected to the bottom of the support plate by screws.
[0013] Optionally, a plurality of inspection pipes are connected to the upper end of the scraper conveyor housing. A sealing cover is inserted at the upper end of each inspection pipe. Spring pins for fixing the sealing cover are fixedly installed on both sides of each inspection pipe, and concave holes for the pin heads of the spring pins to abut against are formed on both sides of the sealing cover. A sealing ring is fixedly installed at the lower end of the sealing cover.
[0014] Optionally, a U-shaped frame is provided outside the reduction motor. An infrared temperature sensor is fixedly installed at the upper end of the U-shaped frame. The infrared temperature sensor is connected to the controller on the front side of the drive box through a wire. Mounting plates are fixedly installed on the left and right sides of the U-shaped frame, and a supply fan and an exhaust fan are respectively arranged in the middle of the two mounting plates.
[0015] After adopting the above technical solutions, the utility model has the following beneficial effects compared with the prior art. Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described below at the same time:
[0016] 1. The utility model is provided with a discharge support at the bottom of the scraper casing. Under normal working conditions, the discharge chute will be resisted by the support plate, so it will not affect the transportation of materials to the discharge port. When it is necessary to clean the accumulated material, the telescopic ends on both sides of the hydraulic cylinder are retracted so that the upper surface of the support plate is flush with the outlet chute. Then, in order to ensure the discharge effect, the telescopic end of the hydraulic cylinder on one side of the outlet chute can be controlled to extend so that the support plate is tilted. At this time, the accumulated material can be discharged through the outlet chute; secondly, considering that the material is likely to cause impact on the conveyor belt when falling from the hopper to the conveyor belt, the utility model designs a buffer top in the middle of the hopper. When the material is introduced into the hopper, it first impacts the buffer top. During the buffering, the buffer spring absorbs the impact force. In the process of releasing the elastic potential energy, it will be suppressed by the damping rod, thereby completing the buffering. Then, the material pops out of the buffer top to relieve the impact force and is discharged from the through hole to the inside of the scraper casing and is transported by the conveyor provided inside the scraper casing;
[0017] 2. The speed of discharging accumulated materials from the pallet is increased by setting a vibration plate on the top of the pallet. That is, a small vibration motor can be used to generate vibration, and the vibration plate generates vibration to accelerate the speed of the surface material out of the outlet chute. When discharging, it is necessary to start the switch of the electric telescopic column first so that the telescopic end support block of the electric telescopic column does not contact the bottom of the vibration plate, which is a reserved area for the vibration of the vibration plate.
[0018] The specific implementation of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0020] In the picture:
[0021] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0022] Figure 2 for Figure 1 Schematic diagram of the structure of part A;
[0023] Figure 3 for Figure 1 Schematic diagram of the structure of part B;
[0024] Figure 4 for Figure 1 Schematic diagram of the C part structure;
[0025] Figure 5 for Figure 1 Schematic diagram of the D part structure.
[0026] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0027] 1. Scraper casing; 2. Drive box; 3. Reducer motor; 4. Hopper; 5. Support plate; 6. Special-shaped block; 7. Buffer top; 8. Damping rod; 9. Buffer spring; 10. Through hole; 11. Discharge support; 12. Support plate; 13. Hydraulic cylinder; 14. Shaft; 15. Sleeve; 16. Kit; 17. Lead-out groove; 18. Electric push rod; 19. Baffle; 20. Guide cover; 21. Vibration plate; 22. Small vibration motor; 23. Return spring; 24. Electric telescopic column; 25. Support block; 26. First wear-resistant sleeve; 27. Second wear-resistant sleeve; 28. Guide plate; 29. Inspection pipe; 30. Sealing cover; 31. Spring latch; 32. Concave hole; 33. Sealing ring; 34. Frame; 35. Infrared temperature sensor; 36. Controller; 37. Mounting plate; 38. Supply fan; 39. Exhaust fan.
[0028] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0029] The present invention will now be described in further detail with reference to the accompanying drawings.
[0030] See also Figures 1 to 5 The utility model provides a technical solution: a scraper device for mining, comprising a scraper housing 1, a discharge support 11 and a buffer top 7. A drive box 2 is fixed to one side of the scraper housing 1. A reduction motor 3 for driving a conveyor belt inside the scraper housing 1 is provided at the front end of the drive box 2. A discharge port is provided at the upper end of the scraper housing 1. A hopper 4 is fixed to the upper end of the discharge port. A discharge port is provided on one side of the lower end of the scraper housing 1.
[0031] A support plate 5 is fixedly installed in the middle of the hopper 4, and a special-shaped block 6 is fixedly installed in the middle of the upper surface of the support plate 5. The top of the special-shaped block 6 is movably connected to a buffer top 7. A damping rod 8 is fixedly installed inside the special-shaped block 6. The telescopic end of the damping rod 8 is fixed to the inner top of the buffer top 7. The telescopic end of the damping rod 8 is externally sleeved with a buffer spring 9. A plurality of through holes 10 for feeding ore crushing materials are opened through the upper end of the support plate 5;
[0032] A discharge support 11 is fixed to the middle part of the lower end of the scraper casing 1, and a support plate 12 for sealing the discharge trough at the bottom of the scraper casing 1 is provided inside the discharge support 11. A hydraulic cylinder 13 is symmetrically fixed to the inside of the discharge support 11, and a shaft 14 is fixed to the telescopic end of the hydraulic cylinder 13. Slide sleeves 15 are provided on the outside of the front and rear ends of the shaft 14, and the slide is installed in the middle of the kit 16 at the bottom of the support plate 12. A guide groove 17 for discharging accumulated materials is provided on one side of the discharge support 11. Considering that during the feeding process, the material enters the casing from the hopper 4 and is transported by the conveyor belt in cooperation with the scraper, and there is a slight gap between the scraper and the bottom of the casing, which easily leads to material accumulation. In order to ensure the conveying effect, regular cleaning is required. The utility model provides a discharge support 11 at the bottom of the scraper casing 1. Under normal working conditions, the discharge trough will be blocked by the support plate 12. This will not affect the transportation of materials to the discharge port. When the accumulated material needs to be cleaned, the telescopic ends on both sides of the hydraulic cylinder 13 are retracted so that the upper surface of the support plate 12 is flush with the outlet groove 17. Then, in order to ensure the discharge effect, the telescopic end of the hydraulic cylinder 13 on one side of the outlet groove 17 can be controlled to extend, so that the support plate 12 is tilted. At this time, the accumulated material can be discharged through the outlet groove 17; secondly, considering that the material is easy to cause impact on the conveyor belt when it falls downward from the hopper 4 into the conveyor belt, the utility model designs a buffer top 7 in the middle of the hopper 4. When the material is introduced into the hopper 4, it first impacts the buffer top 7. During the buffering, the buffer spring 9 absorbs the impact force. In the process of releasing the elastic potential energy, it will be suppressed by the damping rod 8, thereby completing the buffering. Then the material pops out of the buffer top 7 to remove the impact force and is discharged from the through hole 10 to the inside of the scraper casing 1 and is transported by the conveyor inside the scraper casing 1.
[0033] Among them, a driving cavity connected to the outlet groove 17 is opened inside the wall of the discharge tray 11, and an electric push rod 18 is fixedly installed inside the driving cavity. The telescopic end of the electric push rod 18 is fixedly installed with a baffle 19 for blocking the outlet groove 17. A material guide cover 20 connected to the inside of the outlet groove 17 is fixedly installed on one side of the discharge tray 11. In order to prevent a lot of dust from entering the interior of the discharge tray 11 when working in an outdoor environment, a baffle 19 is designed. When the accumulated material inside the scraper casing 1 is not cleaned, the baffle 19 will be used to block the outlet groove 17 to prevent dust from entering the discharge tray 11.
[0034] Among them, an activity cavity for the longitudinal movement of the vibrating plate 21 is provided inside the support plate 12.让位 holes matching the external dimensions of the guide columns inside the activity cavity are provided at both ends of the vibrating plate 21. A small vibrating motor 22 is fixedly installed at the top end inside the vibrating plate 21. A plurality of reset springs 23 are provided between the vibrating plate 21 and the activity cavity. Electric telescopic columns 24 are symmetrically fixed inside the activity cavity, and a support block 25 is fixedly installed at the telescopic end of the electric telescopic column 24. The support block 25 is used to abut against the vibrating plate 21. By providing the vibrating plate 21 on the top of the support plate 12, the speed of the support plate 12 discharging the accumulated material is increased. That is, the small vibrating motor 22 can be used to generate vibration, and the vibrating plate 21 generates vibration to accelerate the speed of the accumulated material on the surface area being discharged into the discharge chute 17. When discharging, the switch of the electric telescopic column 24 needs to be started first, so that the support block 25 at the telescopic end of the electric telescopic column 24 does not contact the bottom of the vibrating plate 21, reserving an area for the vibration of the vibrating plate 21.
[0035] Among them, first wear-resistant sleeves 26 are fixedly installed on the outsides of the buffer top 7 and the special-shaped block 6, and a second wear-resistant sleeve 27 is fixedly installed on the inner wall of the hopper 4. By providing the first wear-resistant sleeve 26, the surface of the buffer pad is protected. By providing the second wear-resistant sleeve 27, the inner wall of the hopper 4 is protected.
[0036] Among them, a guide plate 28 is fixedly installed at the lower end of each through hole 10, and the guide plate 28 is fixedly connected to the bottom of the support plate 5 by screws. By providing the guide plate 28, the ore material discharged into the inside of the scraper conveyor housing 1 through the through holes 10 is guided.
[0037] Among them, a plurality of inspection pipes 29 are connected to the upper end of the scraper conveyor housing 1. A sealing cover 30 is inserted at the upper end of each inspection pipe 29. Spring pins 31 for fixing the sealing cover 30 are fixedly installed on both sides of each inspection pipe 29, and concave holes 32 for the pin heads of the spring pins 31 to abut against are provided on both sides of the sealing cover 30. A sealing ring 33 is fixedly installed at the lower end of the sealing cover 30. In order to facilitate the later maintenance of the conveyor inside the scraper conveyor housing 1 by workers, a plurality of inspection pipes 29 are designed to facilitate the workers to maintain the conveyor belts at different positions. When it needs to be opened, the spring pins 31 on both sides can be pulled.
[0038] Among them, a U-shaped frame 34 is provided outside the reduction motor 3. An infrared temperature sensor 35 is fixedly installed at the upper end of the U-shaped frame 34. The infrared temperature sensor 35 is connected to the controller 36 on the front side of the drive box 2 through a wire. Mounting plates 37 are fixedly installed on the left and right sides of the U-shaped frame 34. An air supply fan 38 and an exhaust fan 39 are respectively provided in the middle of the two mounting plates 37. By providing the infrared temperature sensor 35, the temperature of the reduction motor 3 is monitored. When the temperature is too high, the switches of the exhaust fan 39 and the air supply fan 38 are started to cool the reduction motor 3 by air.
[0039] The present invention is not limited to the above-described embodiments. Any structural changes made under the guidance of the present invention should be understood by anyone. Any technical solution that is the same or similar to the present invention falls within the scope of protection of the present invention. The technology, shape, and structure not described in detail in the present invention are all known technologies.
Claims
1. A scraper device for mining, comprising a scraper housing (1), a discharge support (11) and a buffer top (7), characterized in that: A drive box (2) is fixed to one side of the scraper housing (1); a reduction motor (3) for driving a conveyor belt inside the scraper housing (1) is provided at the front end of the drive box (2); a discharge port is provided at the upper end of the scraper housing (1); a hopper (4) is fixed to the upper end of the discharge port; and a discharge port is provided on one side of the lower end of the scraper housing (1); A support plate (5) is fixedly installed in the middle of the hopper (4), a special-shaped block (6) is fixedly installed in the middle of the upper surface of the support plate (5), the top of the special-shaped block (6) is movably connected to a buffer top (7), a damping rod (8) is fixedly installed inside the special-shaped block (6), the telescopic end of the damping rod (8) is fixed to the inner top of the buffer top (7), and a buffer spring (9) is sleeved on the outside of the telescopic end of the damping rod (8), and a plurality of through holes (10) for feeding ore crushing materials are opened through the upper end of the support plate (5); A discharge support (11) is fixed to the middle of the lower end of the scraper housing (1), and a support plate (12) for sealing the discharge groove at the bottom of the scraper housing (1) is provided inside the discharge support (11). A hydraulic cylinder (13) is symmetrically fixed inside the discharge support (11), and a shaft (14) is fixed to the telescopic end of the hydraulic cylinder (13). The front and rear ends of the shaft (14) are both sleeved with sliding sleeves (15). The slide bar is installed in the middle of the kit (16) at the bottom of the support plate (12). A guide groove (17) for discharging accumulated materials is opened on one side of the discharge support (11).
2. A mining scraper device according to claim 1, characterized in that: A driving cavity communicating with the outlet groove (17) is provided inside the wall of the discharge support (11), an electric push rod (18) is fixedly installed inside the driving cavity, a baffle (19) for blocking the outlet groove (17) is fixedly installed at the telescopic end of the electric push rod (18), and a material guide cover (20) communicating with the inside of the outlet groove (17) is fixedly installed on one side of the discharge support (11).
3. A mining scraper device according to claim 1, characterized in that: The interior of the support plate (12) is provided with an active cavity for the longitudinal movement of the vibration plate (21), and both ends of the vibration plate (21) are provided with a clearance hole that matches the external size of the guide column inside the active cavity. A small vibration motor (22) is fixedly installed on the top end of the interior of the vibration plate (21), and multiple return springs (23) are provided between the vibration plate (21) and the active cavity. Electric telescopic columns (24) are symmetrically fixed inside the active cavity, and a support block (25) is fixedly installed at the telescopic end of the electric telescopic column (24), and the support block (25) is used to resist the vibration plate (21).
4. A mining scraper device according to claim 1, characterized in that: The outsides of the buffer top (7) and the special-shaped block (6) are both fixed with a first wear-resistant sleeve (26), and the inner wall of the hopper (4) is fixed with a second wear-resistant sleeve (27).
5. A scraper device for mining according to claim 1, characterized in that: A material guide plate (28) is fixed to the lower end of each through hole (10), and the material guide plate (28) is fixed to the bottom of the support plate (5) by screws.
6. A scraper device for mining according to claim 1, characterized in that: The upper end of the scraper conveyor housing (1) is connected with a plurality of inspection pipes (29). The upper end of each inspection pipe (29) is inserted with a sealing cover (30). Spring pins (31) for fixing the sealing cover (30) are fixed on both sides of each inspection pipe (29). Concave holes (32) for the pin heads of the spring pins (31) to abut against are formed on both sides of the sealing cover (30). A sealing ring (33) is fixedly installed at the lower end of the sealing cover (30).
7. A mining scraper device according to claim 1, characterized in that: The outside of the reduction motor (3) is covered with a U-shaped frame (34). An infrared temperature sensor (35) is fixed at the upper end of the U-shaped frame (34). The infrared temperature sensor (35) is connected to a controller (36) on the front side of the drive box (2) through a wire. Mounting plates (37) are fixed on the left and right sides of the U-shaped frame (34). A supply fan (38) and an exhaust fan (39) are respectively arranged in the middle of the two mounting plates (37).