Intelligent automatic guiding material stacking machine
By designing steering components and limit components on the material conveyor and using the drive motor and gear system to adjust the material conveying direction, the problem of multiple installations required for existing equipment is solved, and flexible adjustment and improved stability are achieved.
Patent Information
- Application Number
- CN202422930992.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The conveying direction of existing material conveying equipment for palletizers is fixed, and equipment needs to be installed in another direction to change the direction, which increases production costs.
An intelligent automatic guided material stacker is designed. The direction of the material conveyor is adjusted by steering components and limit components, flexible direction adjustment is achieved by using a drive motor and gear system, and rotation stability is ensured by limiting guide wheels and support rollers.
It realizes the flexible adjustment of the direction of the material conveyor, reduces the production cost and improves the practicality and stability of the equipment.
Smart Images

Figure CN223328587U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of palletizers, in particular to an intelligent automatic-guided material palletizer. Background Art
[0002] The palletizer automatically stacks cartons that have been loaded into containers on pallets or stacking boards (wood, plastic) in a certain arrangement. It can stack multiple layers and then push them out to facilitate forklift transportation to the warehouse for storage. It uses PLC+touch screen control to achieve intelligent operation and management. It is simple and easy to master, which can greatly reduce labor and reduce labor intensity.
[0003] In order to improve the palletizing efficiency of the palletizer, the existing palletizers are equipped with corresponding material conveying equipment to convey the materials to be stacked to the side of the palletizer. However, the conveying direction of the existing material conveying equipment for palletizers is mostly fixed. Therefore, during use, the materials can only be conveyed in one conveying direction. When the conveying direction of the materials needs to be changed, another set of material conveying equipment needs to be installed in the other conveying direction, which increases the use cost of the production enterprise and needs to be improved in terms of practicality. Utility Model Content
[0004] The purpose of the present utility model is to provide an intelligent automatic guided material palletizer to solve the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] An intelligent automatic guided material palletizer includes a palletizing robot body, a support base, a positioning substrate and a material conveyor. The upper end face of the positioning substrate is fixedly connected to the support base, the upper end face of the support base is installed with the palletizing robot body, and the material conveyor is installed on the right side of the palletizing robot body. A steering assembly is arranged between the support base and the material conveyor, and the steering assembly is used to adjust the conveying direction of the material conveyor. A limit assembly is arranged on the inner side of the steering assembly, and the limit assembly is used to improve the steering stability of the steering assembly.
[0007] Preferably, the steering assembly includes a support sleeve, a support plate, a support frame, an inner gear ring, a driving gear and a driving motor. The support sleeve is installed on the outside of the support base, the inner gear ring is provided on the lower side of the inner annular side of the support sleeve, the driving gear is meshed with the right side of the inner annular side of the inner gear ring, the driving motor is installed on the lower end face of the driving gear, the support frame is provided on the right side of the annular side of the support sleeve, and the support plate is provided on the upper end of the support frame.
[0008] Preferably, the limiting assembly includes an annular limiting groove, a limiting guide wheel, a support roller and a support block. An annular limiting groove is opened on the upper side of the inner annular side surface of the support sleeve, and the left and right sides and the front and back sides of the annular side surface of the support base are symmetrically fixed with support blocks. A limiting guide wheel is installed on the left end of the support block, and support rollers are symmetrically installed on the left and right sides and the front and back sides of the lower end surface of the support sleeve.
[0009] Preferably, a support vertical plate is provided on the right side of the lower end surface of the support plate, a universal wheel is installed on the lower end surface of the support vertical plate, the support frame is L-shaped, and a reinforcement sheet is fixedly connected to the inner wall of the support frame.
[0010] Preferably, the annular side surface of the support sleeve is provided with angle scale lines, and the middle position of the left end surface of the support plate is provided with an angle indicator head.
[0011] Preferably, an internal threaded through hole is opened on the front side of the annular side surface of the support sleeve, a locking screw is installed inside the internal threaded through hole, and a turntable is provided at the front end of the locking screw.
[0012] Preferably, the annular limiting groove matches the limiting guide wheel, and the support block and the support base are an integrated structure.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. By controlling the drive motor to rotate forward, the drive motor can drive the support sleeve to rotate forward through the drive gear and the inner gear ring, and the support sleeve will drive the material conveyor to rotate clockwise through the support frame and the support plate. Conversely, the material conveyor can rotate counterclockwise, which makes it convenient for the staff to adjust the conveying direction of the material conveyor according to needs. In addition, the universal wheel and the support vertical plate can provide auxiliary support for the right end of the support plate, thereby ensuring the rotation stability of the support plate and having good practicality.
[0015] 2. During the use of the support sleeve, the limiting guide wheel will limit the support sleeve through the annular limiting groove to prevent the support sleeve from shaking or displacing during rotation, and the supporting roller can provide auxiliary support to the support sleeve, so that the support sleeve has less resistance during rotation, thereby ensuring the rotation stability of the support sleeve. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0017] Figure 2 This is a structural diagram of the steering assembly and the limiting assembly in the present utility model;
[0018] Figure 3 It is a front cross-sectional view of the steering assembly and the limiting assembly in the present utility model;
[0019] Figure 4 This is a structural diagram of the support sleeve in the utility model.
[0020] In the figure: 1. Palletizing robot body; 2. Support base; 3. Positioning base plate; 4. Steering assembly; 41. Support sleeve; 42. Angle scale line; 43. Support plate; 44. Support vertical plate; 45. Universal wheel; 46. Angle indicator head; 47. Support frame; 471. Reinforcement plate; 48. Internal gear ring; 49. Drive gear; 411. Drive motor; 5. Material conveyor; 6. Limit assembly; 61. Annular limit groove; 62. Limit guide wheel; 63. Locking screw; 631. Turntable; 64. Support roller; 65. Support block; 66. Internal threaded through hole. DETAILED DESCRIPTION
[0021] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1-4 , the utility model provides a technical solution:
[0023] Example 1:
[0024] An intelligent automatic guided material palletizer includes a palletizing robot body 1, a support base 2, a positioning substrate 3 and a material conveyor 5. The upper end surface of the positioning substrate 3 is fixedly connected to the support base 2, and the support base 2 can support the palletizing robot body 1. The upper end surface of the support base 2 is installed with the palletizing robot body 1. When working, the palletizing robot body 1 can perform intelligent and automatic palletizing of materials within a smaller footprint. Since the internal detailed structure and working principle of the palletizing robot body 1 are relatively mature technologies in the existing technology, they will not be described in detail here. A material conveyor 5 is installed on the right side of the palletizing robot body 1. The material conveyor 5 and the palletizing robot body 1 are respectively connected to the external remote control platform through wires. When working, the material conveyor 5 can automatically transport materials to the side of the palletizing robot body 1.
[0025] A steering assembly 4 is provided between the support base 2 and the material conveyor 5, and the steering assembly 4 is used to adjust the conveying direction of the material conveyor 5 so that the material conveyor 5 has a wider range of applications. A limiting assembly 6 is provided on the inside of the steering assembly 4, and the limiting assembly 6 is used to improve the steering stability of the steering assembly 4.
[0026] The steering assembly 4 includes a support sleeve 41, a support plate 43, a support frame 47, an inner gear ring 48, a driving gear 49 and a driving motor 411. The support sleeve 41 is installed on the outside of the support base 2. The support sleeve 41 is connected to the inner gear ring 48 and the support frame 47 by welding. The support sleeve 41 can support the support frame 47. The inner gear ring 48 is provided on the lower side of the inner annular side of the support sleeve 41. The driving gear 49 is engaged with the right side of the inner annular side of the inner gear ring 48. The driving motor 411 is installed on the lower end face of the driving gear 49. The driving motor 411 is a servo motor. The driving motor 411 is connected to an external servo motor controller through a wire. The driving motor 411, which is a servo motor, can not only drive the support sleeve 41 to rotate through the driving gear 49 and the inner gear ring 48, but also can achieve precise positioning. A support frame 47 is provided on the right side of the annular side of the support sleeve 41. The support frame 47 is L-shaped. The L-shaped support frame 47 can support the support plate 43.
[0027] A support plate 43 is provided at the upper end of the support frame 47, and the support plate 43 is connected to the support frame 47 and the support vertical plate 44 by welding. The support plate 43 can support the material conveyor 5, and a support vertical plate 44 is provided on the right side of the lower end face of the support plate 43. The lower end face of the support vertical plate 44 is installed with a universal wheel 45. The support vertical plate 44 and the universal wheel 45 can not only provide auxiliary support to the right end of the support plate 43, but also make the support plate 43 more stable during rotation. A reinforcement piece 471 is fixedly connected to the inner wall of the support frame 47, and the reinforcement piece 471 makes the support frame 47 stronger. An angle scale line 42 is provided on the annular side of the support sleeve 41, and an angle indicator head 46 is provided in the middle position of the left end face of the support plate 43. The angle scale line 42 and the angle indicator head 46 make it convenient for the staff to observe the angle of the material conveyor 5, so as to match and adjust the grasping position of the stacking robot body 1.
[0028] Example 2:
[0029] On the basis of embodiment one, the limiting guide wheel 62 in this embodiment will limit the support sleeve 41 through the annular limiting groove 61 to prevent the support sleeve 41 from shaking or displacing during rotation, and the support roller 64 can provide auxiliary support to the support sleeve 41, so that the support sleeve 41 has less resistance during rotation, thereby ensuring the rotation stability of the support sleeve 41.
[0030] The limiting component 6 includes an annular limiting groove 61, a limiting guide wheel 62, a supporting roller 64 and a supporting block 65. An annular limiting groove 61 is provided on the upper side of the annular side surface of the support sleeve 41. The annular limiting groove 61 matches the limiting guide wheel 62. The annular limiting groove 61 facilitates the limiting guide wheel 62 to limit the support sleeve 41 to avoid shaking or displacement of the support sleeve 41 during rotation. The left and right sides and the front and back sides of the annular side surface of the support base 2 are symmetrically fixedly connected with support blocks 65. The support block 65 and the support base 2 are an integrated structure. The support block 65 can support the limiting guide wheel 62. The limiting guide wheel 62 is installed on the left end of the support block 65. The limiting guide wheel 62 can limit the annular limiting groove 61. Support rollers 64 are symmetrically installed on the left and right sides and front and back sides of the lower end surface of the support sleeve 41. The support rollers 64 can provide auxiliary support to the support sleeve 41, so that the support sleeve 41 has less resistance during rotation. An internal threaded through hole 66 is provided on the front side of the annular side of the support sleeve 41. A locking screw 63 is installed inside the internal threaded through hole 66, and the locking screw 63 is meshed with the internal threaded through hole 66. The meshed locking screw 63 and the internal threaded through hole 66 can position the support sleeve 41 to prevent the support sleeve 41 from rotating on its own. A turntable 631 is provided at the front end of the locking screw 63. The turntable 631 and the locking screw 63 are an integrated structure. The turntable 631 makes it convenient for the staff to tighten or loosen the locking screw 63 by hand.
[0031] Working principle: By controlling the operation of the palletizing robot body 1 and the material conveyor 5 through an external remote control platform, the material conveyor 5 can automatically transport the placed materials to the side of the palletizing robot body 1, and the palletizing robot body 1 will intelligently and automatically grab and palletize the materials transported by the material conveyor 5. Since the internal detailed structure and working principle of the palletizing robot body 1 and the material conveyor 5 are relatively mature technologies in the existing technology, they will not be described in detail here; when it is necessary to adjust the conveying direction of the material conveyor 5, the staff first stops the palletizing robot body 1 and the material conveyor 5, and then controls the drive motor 411 to rotate forward, so that the drive motor 411 can drive the support sleeve 41 to rotate forward together through the drive gear 49 and the inner ring gear 48, and the support sleeve 41 will drive the material conveyor 5 to rotate clockwise together through the support frame 47 and the support plate 43. Similarly, when the drive motor 411 is controlled to rotate in the reverse direction, the material conveyor 5 can be automatically grasped and palletized by the material conveyor 5. When rotating, the material conveyor 5 can rotate counterclockwise, thereby adjusting the conveying direction of the material conveyor 5; in this process, the universal wheel 45 and the support vertical plate 44 will assist in supporting the right end of the support plate 43, thereby ensuring the rotation stability of the support plate 43, and at the same time, the limiting guide wheel 62 will limit the support sleeve 41 through the annular limiting groove 61, to prevent the support sleeve 41 from shaking or displacing during rotation. In addition, the supporting roller 64 can assist in supporting the support sleeve 41, so that the support sleeve 41 has less resistance during rotation, thereby ensuring the rotation stability of the support sleeve 41. When the material conveyor 5 is adjusted to the required direction, the staff observes the angle of the material conveyor 5 through the angle scale line 42 and the angle indicator head 46, and then matches and adjusts the grasping position of the stacking robot body 1, and finally tightens the locking screw 63 through the turntable 631 to lock the support sleeve 41.
[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An intelligent automatic guided material palletizer, comprising a palletizing robot body (1), a support base (2), a positioning base plate (3) and a material conveyor (5), characterized in that: The upper end surface of the positioning substrate (3) is fixedly connected to a support base (2), the upper end surface of the support base (2) is mounted with a palletizing robot body (1), a material conveyor (5) is mounted on the right side of the palletizing robot body (1), a steering assembly (4) is provided between the support base (2) and the material conveyor (5), and the steering assembly (4) is used to adjust the conveying direction of the material conveyor (5), a limiting assembly (6) is provided inside the steering assembly (4), and the limiting assembly (6) is used to improve the steering stability of the steering assembly (4).
2. The intelligent automatic guided material palletizer according to claim 1, characterized in that: The steering assembly (4) comprises a support sleeve (41), a support plate (43), a support frame (47), an inner gear ring (48), a driving gear (49) and a driving motor (411); the support sleeve (41) is installed on the outside of the support base (2); the inner gear ring (48) is provided on the lower side of the inner annular side of the support sleeve (41); the driving gear (49) is meshed on the right side of the inner annular side of the inner gear ring (48); the driving motor (411) is installed on the lower end face of the driving gear (49); the support frame (47) is provided on the right side of the annular side of the support sleeve (41); and the support plate (43) is provided on the upper end of the support frame (47).
3. The intelligent automatic guided material palletizer according to claim 2, characterized in that: The limiting assembly (6) comprises an annular limiting groove (61), a limiting guide wheel (62), a supporting roller (64) and a supporting block (65); an annular limiting groove (61) is provided on the upper side of the inner annular side surface of the supporting sleeve (41); the supporting blocks (65) are symmetrically fixedly connected on the left and right sides and the front and rear sides of the annular side surface of the supporting base (2); the limiting guide wheel (62) is installed on the left end of the supporting block (65); and the supporting rollers (64) are symmetrically installed on the left and right sides and the front and rear sides of the lower end surface of the supporting sleeve (41).
4. The intelligent automatic guided material palletizer according to claim 2, characterized in that: A support vertical plate (44) is provided on the right side of the lower end surface of the support plate (43), and a universal wheel (45) is installed on the lower end surface of the support vertical plate (44). The support frame (47) is L-shaped, and a reinforcing plate (471) is fixedly connected to the inner wall of the support frame (47).
5. The intelligent automatic guided material palletizer according to claim 2, characterized in that: An angle scale line (42) is provided on the annular side surface of the support sleeve (41), and an angle indicator head (46) is provided at the middle position of the left end surface of the support plate (43).
6. The intelligent automatic guided material palletizer according to claim 2, characterized in that: An internal threaded through hole (66) is provided on the front side of the annular side of the support sleeve (41), a locking screw (63) is installed inside the internal threaded through hole (66), and a rotating disk (631) is provided at the front end of the locking screw (63).
7. The intelligent automatic guided material palletizer according to claim 3, characterized in that: The annular limiting groove (61) matches the limiting guide wheel (62), and the support block (65) and the support base (2) are an integrated structure.