Stacker rail double-layer telescopic butt joint mechanism

By designing a double-layer telescopic docking mechanism for the stacker track, the problem in the existing technology that the track docking cannot meet the simultaneous operation of the walking wheel and the lower guide wheel is solved, and a smooth connection between the top and side surfaces of the track is achieved, thereby improving the smoothness and stability of the stacker operation.

CN223328599UActive Publication Date: 2025-09-12SHENZHEN HONGWEI AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422646137.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-12
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The existing track expansion joint docking technology cannot simultaneously meet the requirements of the stacker crane's walking wheels running on the top surface of the track and the lower guide wheels running on the side of the track, resulting in problems such as unstable operation and high noise.

Method used

A double-layer telescopic docking mechanism for stacker tracks is designed. The track cross-section is I-shaped, and the rail head and rail bottom are provided with guiding parts and docking parts. A concave-convex matching design is adopted to ensure that the walking wheels and lower guide wheels run smoothly on the track.

Benefits of technology

The double-layer extension connection between the top and side surfaces of the track is realized, which improves the smoothness of the stacker crane operation, avoids vibration and noise, and simplifies the assembly process.

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Abstract

According to the stacking machine rail double-layer telescopic butt joint mechanism, the section of a rail is in an I shape, and the rail comprises a rail head, a rail waist and a rail bottom; the track is provided with a butt joint male end and a butt joint female end; the rail head and the rail bottom of the butt joint male end both protrude forwards to form a butt joint structure. The butt joint structure of the rail head is that the part, corresponding to the top face, of the end face of the rail head protrudes forwards and extends to form a first guide part, the first guide part extends forwards to form a first butt joint part, and the side faces, corresponding to the two sides of the top face, of the end face of the rail head are concaved downwards to form first step faces. The butt joint structure of the rail bottom is a second guide part formed by extending from the end face of the rail bottom in a front-protruding mode and a second butt joint part formed by extending from the second guide part forwards. The end face of the rail head and the end face of the rail bottom of the butt joint female end of the rail are both concaved inwards to form butt joint grooves matched with the butt joint structure of the butt joint male end.
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Description

Technical Field

[0001] The utility model relates to transplanting equipment, in particular to a double-layer telescopic docking mechanism for a stacker track. Background Art

[0002] Currently, existing track expansion joint technologies primarily rely on stepped and beveled joints, which only ensure continuity on the top surface. The use of plywood and bolts on the track sides also occupies space for the stacker's anti-tilt mechanism. For stacker cranes that utilize both the top and side surfaces for guidance, these track joints cannot simultaneously meet the requirements of running the stacker's running wheels on the top surface and the lower guide wheels on the side surfaces. Furthermore, the joints can introduce drawbacks such as unstable operation and excessive noise.

[0003] For stacking cranes, the lower guide wheels of the stacking crane need to be guided by the side of the rails. Therefore, the connection of multiple sections of rails must not only ensure the safety and stability of the running wheels, but also ensure the safety and stability of the lower guide wheels of the stacking crane. Summary of the Invention

[0004] The purpose of the utility model is to design a double-layer telescopic docking mechanism for a stacker track to meet the safety and stability requirements of the running wheels and the lower guide wheels on the rails.

[0005] In order to achieve the above object, the technical solution of the utility model is:

[0006] A stacker track double-layer telescopic docking structure, wherein the track section is I-shaped, including a rail head, a rail waist and a rail bottom; wherein,

[0007] The track is provided with a docking male end and a docking female end;

[0008] The rail head and rail bottom of the docking male end of the rail are both convex to form a docking structure; wherein,

[0009] The docking structure of the rail head comprises a first guide portion formed by a portion of the rail head end surface corresponding to the top surface, i.e., the tread, extending forward, a first docking portion extending forward from the first guide portion, and a first step surface formed by concave side surfaces on both sides of the rail head end surface corresponding to the top surface; the two side surfaces of the first guide portion are guide surfaces, and are inwardly inclined surfaces, forming an isosceles trapezoid;

[0010] The docking structure of the rail bottom is a second guide portion extending convexly from the end face of the rail bottom and a second docking portion extending forward from the second guide portion;

[0011] The end faces of the rail head and rail bottom of the docking female end of the rail are both concave to form a docking groove that matches the docking structure of the docking male end; wherein,

[0012] The docking groove of the rail head of the docking female end is composed of a first docking groove matching the first guide portion and a second docking groove provided at the bottom of the first docking groove and matching the first docking portion, and a fixing block is convexly provided on both side end surfaces of the docking groove of the rail head of the docking female end and matches the concave first step surfaces on both sides of the end surface of the rail head of the docking male end;

[0013] The docking groove at the rail bottom of the docking female end is composed of a third docking groove matching the second guide portion and a fourth docking groove arranged at the bottom of the third docking groove matching the second docking portion.

[0014] Preferably, the first docking portion is a rectangular and trapezoidal structure extending from both sides of the front end of the first guide portion and then tilting inwardly.

[0015] Preferably, the first docking portion is a semicircular cylinder.

[0016] Preferably, the first docking portion is a combination of a rectangle and a semicircular cylinder.

[0017] Preferably, a plurality of rail pressing plate assemblies are further provided, and the rail pressing plate assemblies include:

[0018] The installation platform has support rods symmetrically arranged on both sides;

[0019] The rail pressure plate is L-shaped, with its short side against the top surface of the installation platform, a through hole in the middle of the long side and passing through the support rod on the installation platform and fixed by a nut, and the side end against the top surface of the rail bottom of the track.

[0020] The advantages of the present invention are:

[0021] In the double-layer telescopic docking structure of the stacker track described in the utility model, the track is provided with a docking male end and a docking female end; and the rail heads and rail bottoms of the docking male end and the docking female end are designed with concave-convex matching. After the docking male end and the docking female end are docked, the top surface joint also has an extended intersection, and the stacker's walking wheels run more smoothly without generating vibration and noise.

[0022] The guide surfaces provided on the butt joint male end and the butt joint female end also facilitate assembly and simplify the assembly process.

[0023] In particular, the two side surfaces of the male end rail head are concavely provided with step surfaces, which fit with the fixed block convexly provided at the front end of the female end, so that the rail head of the male end fits the rail head of the female end, so that the side of the track remains continuous, ensuring that the lower guide wheel of the stacker runs smoothly on the side of the track.

[0024] In summary, the double-layer telescopic docking mechanism of the stacker track of the utility model can realize the extension and connection of the double layers of the top and side surfaces of the track, improves the smoothness of the stacker when passing through the expansion joint of the track, and has strong practical value. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A perspective view of an embodiment of the present utility model;

[0026] Figure 2 A top view of an embodiment of the present utility model;

[0027] Figure 3 A bottom view of an embodiment of the utility model;

[0028] Figure 4 This is a three-dimensional diagram of the docking male end of the rail in the embodiment of the present utility model;

[0029] Figure 5 A top view of the male end of the track in an embodiment of the present utility model;

[0030] Figure 6 A three-dimensional diagram of the female end of the track in an embodiment of the present utility model;

[0031] Figure 7 This is a top view of the docking female end of the rail in an embodiment of the present utility model;

[0032] Figure 8 This is a schematic diagram of the usage state of an embodiment of the utility model. DETAILED DESCRIPTION

[0033] See also Figures 1 to 8 The stacker track double-layer telescopic docking structure described in the present invention has an I-shaped cross section, including a rail head, a rail waist and a rail bottom; wherein,

[0034] The track is provided with a docking male end 1 and a docking female end 2;

[0035] The rail head 11 and the rail bottom 12 of the docking male end 1 of the rail are both convex to form a docking structure; wherein,

[0036] The docking structure of the rail head 11 comprises a first guide portion 111 extending forward from the end surface of the rail head 11 corresponding to the top surface, i.e., the tread surface; a first docking portion 112 extending forward from the first guide portion 111; and first step surfaces 113 formed by concave side surfaces on both sides of the end surface of the rail head corresponding to the top surface; the two side surfaces of the first guide portion 111 are guide surfaces 1111, which are inwardly inclined surfaces and are in the shape of an isosceles trapezoid.

[0037] The docking structure of the rail bottom 12 is formed by a second guide portion 121 extending convexly from the end face of the rail bottom 12 and a second docking portion 122 extending forward from the second guide portion 121;

[0038] The end surfaces of the rail head 21 and the rail bottom 22 of the docking female end 2 of the rail 100 are both concave to form a docking groove that matches the docking structure of the docking male end 1; wherein,

[0039] The docking groove of the rail head 21 of the docking female end 2 is composed of a first docking groove 211 that matches the first guide portion 111 and a second docking groove 212 that matches the first docking portion 112 is provided at the bottom of the first docking groove 211. In addition, a fixing block 213 is provided on each end surface on both sides of the notch of the docking groove of the rail head 21 of the docking female end 2, which matches the concave first step surface 113 on both sides of the end surface of the rail head 11 of the docking male end 1.

[0040] The docking groove of the rail bottom 22 of the docking female end 2 is composed of a third docking groove 221 matching the second guide portion 121 and a fourth docking groove 222 provided at the bottom of the third docking groove 221 matching the second docking portion 122 .

[0041] Preferably, the first docking portion 112 is a rectangular and trapezoidal structure extending from both sides of the front end of the first guide portion 111 and then tilting inward.

[0042] Preferably, the first docking portion 112 is a semicircular cylinder.

[0043] Preferably, the first docking portion 12 is a combination of a rectangle and a semicircular cylinder.

[0044] Preferably, a plurality of rail pressing plate assemblies 4 are further provided, and the rail pressing plate assemblies 4 include:

[0045] The mounting platform 41 has support rods 42 symmetrically arranged on both sides thereof;

[0046] The rail pressure plate 43 is L-shaped, with its short side against the top surface of the mounting platform 41, a through hole in the middle of the long side and passing through the support rod 42 on the mounting platform 41, and fixed by a nut 44, and the side end against the top surface of the rail bottom of the track 100.

[0047] like Figure 1 、 Figure 2 As shown, after the male end 1 and the female end 2 of the track 100 are spliced ​​together, the splicing portion of the top surface of the track also extends and connects, so the running wheels of the stacker can also run smoothly at the splicing portion.

[0048] In summary, the double-layer telescopic docking mechanism of the stacker track of the utility model can realize the extension and connection of the double layers of the top and side surfaces of the track, improves the smoothness of the stacker when passing through the expansion joint of the track, and has strong practical value.

Claims

1. A double-layer telescopic docking mechanism for stacker tracks, wherein the track has an I-shaped cross section and includes a track head, a track waist, and a track bottom; characterized in that: The track is provided with a docking male end and a docking female end; The rail head and rail bottom of the docking male end of the rail are both convex to form a docking structure; wherein the docking structure of the rail head comprises a first guide portion formed by a portion of the rail head end surface corresponding to the top surface, i.e., the tread, extending forward to form a first docking portion, and a first step surface formed by concave side surfaces on both sides of the rail head end surface corresponding to the top surface; the two side surfaces of the first guide portion are guide surfaces, and are inwardly inclined surfaces, forming an isosceles trapezoid; The docking structure of the rail bottom is a second guide portion extending convexly from the end face of the rail bottom and a second docking portion extending forward from the second guide portion; The end faces of the rail head and rail bottom of the docking female end of the rail are both concave to form a docking groove that matches the docking structure of the docking male end; wherein, The docking groove of the rail head of the docking female end is composed of a first docking groove matching the first guide portion and a second docking groove provided at the bottom of the first docking groove and matching the first docking portion, and a fixing block is convexly provided on both side end surfaces of the docking groove of the rail head of the docking female end and matches the concave first step surfaces on both sides of the end surface of the rail head of the docking male end; The docking groove at the rail bottom of the docking female end is composed of a third docking groove matching the second guide portion and a fourth docking groove arranged at the bottom of the third docking groove matching the second docking portion.

2. The stacker track double-layer telescopic docking mechanism according to claim 1, characterized in that: The first docking portion is a rectangular and trapezoidal structure extending from both sides of the front end of the first guide portion and then tilting inward.

3. The stacker track double-layer telescopic docking mechanism according to claim 1, characterized in that: The first docking portion is a semicircular cylinder.

4. The stacker crane track double-layer telescopic docking mechanism according to claim 1, characterized in that: The first docking portion is a combination of a rectangle and a semicircular cylinder.

5. The stacker track double-layer telescopic docking mechanism according to claim 1, characterized in that: There are also several rail pressing plate assemblies, which include: The installation platform has support rods symmetrically arranged on both sides; The rail pressure plate is L-shaped, with its short side against the top surface of the installation platform, a through hole in the middle of the long side and passing through the support rod on the installation platform and fixed by a nut, and the side end against the top surface of the rail bottom of the track.