Anti-blocking blanking funnel device
By using a baffle and connecting rod structure in the feeding funnel, combined with a stirring device and a silo wall vibrator, the problem of easy clogging of the feeding funnel is solved, the smooth falling of materials and the stable operation of the belt are achieved, and the production efficiency and equipment life are improved.
Patent Information
- Application Number
- CN202422510640.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-16
AI Technical Summary
Existing material discharge drains are prone to clogging due to the diversity of material properties, making cleaning more difficult and potentially leading to production interruptions, affecting production efficiency and increasing costs.
A blocking-proof material discharge device is designed, which adopts a baffle and connecting rod structure. The bottom end of the baffle extends into the discharge pipe. The position of the baffle is adjusted by adjusting the position of the connecting rod to prevent blockage. The stirring device and the silo wall vibrator are used to ensure smooth material falling.
It effectively prevents leaks from clogging, reduces manual cleaning times, improves production efficiency, controls material drop points, prevents belt deviation, extends belt life, and reduces maintenance costs.
Smart Images

Figure CN223328617U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feeding drains, in particular to an anti-blocking feeding drain device. Background Art
[0002] As one of the main means of transportation used by enterprises in the fields of mining, electricity, metallurgy, chemical industry, cement, grain, building materials, ports, etc., belt conveyors undertake the main transportation tasks. Their wide range of use and large usage are unmatched by other fixed transportation tools. During the belt conveyor transportation process, the material discharger is a common material handling device, and its normal operation directly affects the production efficiency and belt life. Due to the diversity of material properties (such as particle size, humidity, viscosity, etc.), existing material dischargers often become clogged inside the discharger, which not only increases the difficulty of cleaning, but also may cause production interruptions, affecting the normal operation of production and increasing production costs. Therefore, the present utility model is proposed. Utility Model Content
[0003] The purpose of the utility model is to provide an anti-clogging feeding drain device, which can solve the problem that the feeding drain is easily blocked.
[0004] The utility model provides an anti-clogging material discharge leak device, comprising a leak, a feed port being provided at the top of the leak, a discharge pipe being provided at the bottom of the leak, and a plurality of slots being symmetrically provided at the tops of two opposite side walls of the leak; and a connecting rod being further provided, the two ends of the connecting rod being respectively located in the two opposite slots, a baffle being provided at the bottom of the connecting rod, and the bottom end of the baffle extending into the discharge pipe.
[0005] Furthermore, the cross-sectional shape of the discharge pipe is square, and the two opposite side walls of the baffle are in contact with the two opposite side walls of the discharge pipe.
[0006] Furthermore, the thickness of the baffle is smaller than the width of the discharge pipe.
[0007] Furthermore, the baffle is made of rubber.
[0008] Furthermore, a connecting plate is welded to the bottom of the connecting rod, a fixing plate is provided on one side of the connecting plate, the top of the baffle is located between the connecting plate and the fixing plate, and a plurality of fastening bolts are provided on the connecting plate, which pass through the baffle, the fixing plate and the nut in sequence.
[0009] Furthermore, the cross-section of the drain is square, and the tops of two opposite side walls of the drain are respectively provided with slide rails, the slide rails are provided with sliders, and the slot is provided in the middle of the sliders.
[0010] Furthermore, the slider is U-shaped.
[0011] Furthermore, a plurality of positioning holes are provided on the slide rail, and limiting bolts are respectively provided on the tops of two opposite side walls of the sliding block, and the limiting bolts are connected to the positioning holes.
[0012] Furthermore, a bin wall vibrator is provided on the outside of the side wall of the leak.
[0013] Furthermore, a stirring shaft is provided inside the drain, a plurality of stirring blades are provided on the stirring shaft, a driving motor is provided outside the drain, and an output shaft of the driving motor is connected to the stirring shaft.
[0014] In summary, compared with the prior art, the present invention has the following advantages:
[0015] The technical solution of the present invention is to install a baffle inside the leak so that the bottom end of the baffle extends into the discharge pipe. When the material enters the leak and contacts the baffle, it falls directly along the wall of the baffle. The position of the baffle can be moved by means of the provided connecting rod and the card slot. The baffle can be adjusted according to the height of the material accumulated on the belt below the leak to change the landing point of the material and prevent the leak from being blocked. At the same time, the material can be made to fall at a specified position of the belt to prevent the belt from deviating. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 This is a structural diagram of the feeding leak device in Example 1 of the present utility model;
[0018] Figure 2 This is a main sectional view of the feeding leak device in Example 1 of the present utility model;
[0019] Figure 3 This is a top view of the feeding leak device in Example 1 of the present utility model;
[0020] Figure 4 This is a structural diagram of the feeding leak device in Example 2 of the present utility model;
[0021] Figure 5 This is a schematic structural diagram of the feeding leak device in Example 3 of the present utility model;
[0022] Figure 6 This is a main sectional view of the feeding leak device in Example 3 of the present utility model;
[0023] Figure 7 This is a structural diagram of the connecting rod and the baffle in Example 4 of the present utility model.
[0024] Explanation of the reference numerals: 1-leak; 2-discharge pipe; 3-slot; 4-connecting rod; 401-connecting plate; 402-fixing plate; 403-fastening bolt; 404-nut; 5-baffle; 6-slide rail; 601-positioning hole; 7-slider; 701-limiting bolt; 8-driving motor; 9-stirring shaft; 901-stirring blade; 10-bin wall vibrator. DETAILED DESCRIPTION
[0025] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.
[0028] Example 1
[0029] A device for preventing the material from being blocked, such as Figure 1 、 Figure 2 and Figure 3 As shown, it includes a leaker 1, a feed port is provided at the top of the leaker 1, a discharge port is provided at the bottom of the leaker 1, a discharge pipe 2 is fixed at the discharge port, a plurality of slots 3 are symmetrically provided on the top of the left and right side walls of the leaker 1, the top of the slot 3 is open, the two ends of the connecting rod 4 are respectively placed in the two opposite slots 3, a baffle 5 is provided at the bottom of the connecting rod 4, the bottom end of the baffle 5 extends into the discharge pipe 2, and the length of the baffle 5 can be designed according to actual use needs so that the bottom end of the baffle 5 is flush with the bottom end of the discharge pipe 2 or extends out of the feed pipe 2.
[0030] The drain 1 in the present invention adopts the square drain in the prior art. The size of the drain 1 gradually decreases from the feed port to the discharge port. The cross-sectional shape of the drain 1 is square, and the cross-sectional shape of the discharge pipe 2 is also square. In this embodiment, the cross-sectional shape of the drain 1 and the cross-sectional shape of the discharge pipe 2 are both rectangular. The connecting rod 4 is placed along the length direction of the drain 1. Figure 3 As shown, the left and right side walls of the baffle 5 are in contact with the left and right inner walls of the discharge pipe 2. The thickness of the baffle 5 is smaller than the width of the discharge pipe 2.
[0031] The baffle 5 in this embodiment is made of a high-strength, highly elastic rubber material. It is secured to the connecting rod 4. The number of slots 3 can be adjusted based on the width of the discharge pipe 2, and the spacing between adjacent slots 3 can be adjusted based on the diameter or width of the connecting rod 4. The connecting rod 4 is longer than the length of the feed port of the drain 1 and can be round or square in shape.
[0032] The method of using the anti-clogging discharge leak device provided in this example is as follows: when in use, place the connecting rod 4 between the two opposite slots 3 so that the bottom end of the baffle 5 extends into the discharge pipe 2. The discharge space of the discharge pipe 2 is divided into two parts. Pour the material into the leak 1. The material can enter the leak 1 from directly above the baffle 5, or enter the leak 1 from one side or both sides of the baffle 5. When the material contacts the baffle 5, it falls directly along the wall of the baffle 5, passes through the discharge pipe 2 and falls onto the conveyor belt. The operator can adjust the position of the connecting rod 4 according to the height and position of the material accumulation on the belt, place the connecting rod 4 in the slots 3 at different positions, change the position of the baffle 5 in the discharge pipe 2, and adjust the size of the discharge space on both sides of the baffle 5 to prevent the leak from being blocked. At the same time, the landing point of the material can be controlled to prevent the belt from deviating.
[0033] When the material unloading point is not in the middle of the belt, the uneven distribution of force on the belt along the longitudinal centerline due to eccentric loading causes a large difference in force, which can directly cause the belt to deviate during operation. When the belt deviates, conventional technical measures require adjusting the position of the hopper or the belt. However, the hopper device provided by the utility model only requires adjusting the position of the baffle to adjust the material's landing point, so that the material falls in the middle of the belt, preventing serious belt deviation.
[0034] Example 2
[0035] A device for preventing the material from being blocked, such as Figure 4 As shown, the technical solution in this embodiment is basically the same as that in embodiment 1, except that the card slot in this embodiment can slide along the top of the drain 1, making adjustment more convenient.
[0036] A slide rail 6 is fixed to the top of the left and right side walls of the drain 1, and a slider 7 is provided on the slide rail 6. The slider 7 is U-shaped, and the groove in the middle is the card slot. The two ends of the connecting rod 4 are respectively placed in the groove in the middle of the slider 7. When the position of the baffle 5 needs to be adjusted, the slider 7 can be directly slid without lifting the connecting rod 4, which is more convenient and labor-saving.
[0037] The tops of the two opposing side walls of the slider 7 are equipped with stop bolts 701. The slide rail 6 is provided with multiple positioning holes 601 along its length. The tops of the side walls of the drain 1 are provided with multiple fixing holes corresponding to the positioning holes 601. The stop bolts 701 are threadedly connected to the positioning holes 601 and the fixing holes. After adjusting the baffle 5 to the appropriate position, the stop bolts 701 are inserted into the positioning holes 601 and the fixing holes and tightened to prevent the baffle 5 from moving during unloading.
[0038] Example 3
[0039] A device for preventing the material from being blocked, such as Figure 5 and Figure 6 As shown, the technical solution in this embodiment is basically the same as that in Example 1, except that: a stirring device is provided on both sides of the baffle 5 inside the funnel 1 in this embodiment, and a bin wall vibrator 10 is installed on the outside of the front and rear side walls of the funnel 1.
[0040] The stirring device includes an inclined stirring shaft 9 with a plurality of stirring blades 901. A drive motor 8 is mounted on the lower portion of the left side wall of the funnel 1. The output shaft of the drive motor 8 is connected to the stirring shaft 9. The drive motor 8 drives the stirring shaft 9 and the stirring blades 901 to rotate, stirring the material inside the funnel 1, preventing accumulation or bridging of the material inside the funnel 1 and ensuring smooth material discharge. The inclination angle of the stirring shaft 9 can be designed according to the shape of the funnel 1 or actual production needs.
[0041] At the same time, a bin wall vibrator 10 is installed on the outside of the front side wall and the rear side wall of the drain 1 to vibrate the front side wall and the rear side wall, which is conducive to rapid material discharge and enhanced anti-blocking performance.
[0042] Example 4
[0043] A device for preventing material discharge from being blocked. The technical solution in this embodiment is basically the same as that in embodiment 1, except that the connection structure between the baffle 5 and the connecting rod 4 in this embodiment is different.
[0044] The connecting rod 4 is made of steel rod. Figure 7 As shown, a connecting plate 401 is welded to the bottom of the connecting rod 4. A fixing plate 402 is provided on one side of the connecting plate 401. The top of the baffle 5 is located between the connecting plate 401 and the fixing plate 402. The widths of the fixing plate 402 and the connecting plate 401 are the same as the width of the baffle 5. The connecting plate 401 is provided with multiple fastening bolts 403. The upper portion of the baffle 5 and the fixing plate 402 are provided with multiple threaded holes. The fastening bolts 403 pass through the threaded holes on the baffle 5 and the fixing plate 402 and connect with nuts 404. During installation, the left and right edges of the baffle 5 and the fixing plate 402 are aligned with the left and right edges of the connecting plate 401. In this embodiment, the baffle 5 is fixed firmly by the connecting plate 401, the fixing plate 402, and the fastening bolts 403. If the baffle 5 is damaged, it can be replaced by unscrewing the fastening bolts 403.
[0045] The anti-clogging material discharge device provided by the utility model places the baffle inside the discharge pipe by means of a connecting rod. By moving the connecting rod, the position of the baffle can be changed, and the discharge space on both sides of the baffle can be adjusted to prevent the discharge from being blocked, reduce the number of times of manual cleaning of accumulated material in the discharge, and improve production efficiency. At the same time, the material falling point can also be controlled to prevent the belt under the discharge from serious deviation, thereby increasing the belt life of the belt conveyor and reducing the belt maintenance cost.
[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. An anti-blocking feeding device, characterized in that: The invention comprises a funnel (1), wherein a feed port is provided at the top of the funnel (1), a discharge pipe (2) is provided at the bottom of the funnel (1), and a plurality of slots are symmetrically provided at the tops of two opposite side walls of the funnel (1); and a connecting rod (4), wherein the two ends of the connecting rod (4) are respectively located in the two opposite slots, a baffle (5) is provided at the bottom of the connecting rod (4), and the bottom end of the baffle (5) extends into the discharge pipe (2).
2. The anti-blocking material feeding device according to claim 1 is characterized in that: The cross-sectional shape of the discharge pipe (2) is square, and the two opposite side walls of the baffle (5) are in contact with the two opposite inner walls of the discharge pipe (2).
3. The anti-clogging feeding device according to claim 2 is characterized in that: The thickness of the baffle (5) is smaller than the width of the discharge pipe (2).
4. The anti-clogging feeding device according to claim 1, characterized in that: The baffle (5) is made of rubber.
5. The anti-clogging feeding device according to claim 4 is characterized in that: A connecting plate (401) is welded to the bottom of the connecting rod (4), a fixing plate (402) is provided on one side of the connecting plate (401), the top end of the baffle (5) is located between the connecting plate (401) and the fixing plate (402), a plurality of fastening bolts (403) are provided on the connecting plate (401), and the fastening bolts (403) pass through the baffle (5), the fixing plate (402) and the nut (404) in sequence to be connected.
6. The anti-clogging feeding drain device according to claim 1, characterized in that: The cross-section of the drain (1) is square. The tops of two opposite side walls of the drain (1) are respectively provided with slide rails (6). The slide rails (6) are provided with sliders (7). The middle of the sliders (7) is provided with the slot.
7. The anti-clogging feeding device according to claim 6, characterized in that: The slider (7) is U-shaped.
8. The anti-clogging feeding device according to claim 7, characterized in that: The slide rail (6) is provided with a plurality of positioning holes (601), and the tops of the two opposite side walls of the slider (7) are respectively provided with limiting bolts (701), and the limiting bolts (701) are connected to the positioning holes (601).
9. The anti-clogging feeding device according to claim 1, characterized in that: A bin wall vibrator (10) is provided on the outside of the side wall of the drain (1).
10. The anti-clogging feeding device according to claim 1, characterized in that: A stirring shaft (9) is provided inside the drain (1), and a plurality of stirring blades (901) are provided on the stirring shaft (9). A driving motor (8) is provided outside the drain (1), and an output shaft of the driving motor (8) is connected to the stirring shaft (9).