Separating and feeding device for graphite crushed aggregates
By designing a graphite crushing material feeder, the problem of inconvenient feeding in the vertical graphitization furnace equipment is solved, and fast and convenient graphite crushing material feeding is achieved, which improves work efficiency and reduces equipment footprint and investment costs.
Patent Information
- Application Number
- CN202422717439.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-07
AI Technical Summary
In the existing technology, it is inconvenient to feed materials into the vertical graphitization furnace equipment. The traditional conveyor belt transportation method is time-consuming and labor-intensive, with low work efficiency, and it is difficult to directly feed materials into the furnace.
A material feeder for graphite chips is designed, which includes a unified receiving station, a material receiving unit, a flexible material transfer pipe, a telescopic hydraulic arm and a flexible feeding hose. The graphite chips are received uniformly by the unified receiving station, and the materials are quickly fed into the furnace by using a trigger valve, a rotating body and a flexible material transfer anchor.
It realizes the rapid and convenient delivery of graphite chips, improves work efficiency, reduces equipment floor space and investment costs, and has high economic benefits.
Smart Images

Figure CN223328622U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of graphite feeding, in particular to a material distributor for graphite crushed materials. Background Art
[0002] After the graphite raw material is crushed, it is transferred to the calcining furnace through a feeding system for calcination. Calcination removes impurities, improves purity and crystallinity, and enhances its physical and chemical properties. After pre-crushing, the graphite is calcined in a vertical graphitization furnace. Before adding the raw material, the furnace must be heated to the set temperature. Once the furnace reaches the set temperature, the raw material can be added. Before adding the raw material, the furnace door must be opened and the raw material can be added. After adding the raw material, the furnace door must be closed and the temperature must stabilize before reopening to remove the processed material.
[0003] Typically, vertical graphitization furnace equipment is evenly arranged in an array in a calcining workshop. The crushed materials to be calcined in the crushing workshop are transported to the calcining workshop by conveyor belt equipment for stacking. Therefore, when loading graphite materials into the vertical graphitization furnace equipment, each equipment needs to be added one by one. The traditional conveyor belt transportation method is time-consuming and labor-intensive, and the process of adding materials is inefficient. However, it is still difficult to directly put the materials into the furnace if each vertical graphitization furnace equipment is equipped with a conveyor belt to transport the graphite materials, and the process of adding materials into the furnace is extremely inconvenient. Utility Model Content
[0004] The present invention provides a graphite crushing material distributor and feeder to solve the above-mentioned technical problem of inconvenience in feeding materials into a vertical graphitization furnace.
[0005] The technical solution adopted by the utility model to solve the above technical problems is: a graphite crushing material distributor feeder, the structural characteristics of which are as follows:
[0006] A unified receiving station, wherein a material distribution box is provided on the upper part of the unified receiving station, material receiving units are provided on both sides of the unified receiving station, and a material triggering valve is provided between the material distribution box and the material receiving unit;
[0007] A material receiving rail car is placed in the material receiving unit, and a rotating body is provided on the material receiving rail car, and a material hopper is provided on the rotating body;
[0008] A flexible material transfer pipe is connected to the lower part of the material hopper, a telescopic hydraulic arm is provided between the outside of the flexible material transfer pipe and the material hopper, and baffles are provided on the front and rear sides of the flexible material transfer pipe;
[0009] A flexible material transfer anchor is placed inside the flexible material transfer tube, and the flexible material transfer anchor includes an anchor driving motor, a straight rod anchor, and a flexible segment anchor;
[0010] The feeding flexible rubber tube is connected to the upper end of the flexible material transfer tube, and the end of the feeding flexible rubber tube is sequentially provided with a control valve, a control handle and a controller.
[0011] Preferably, the lower portion of the material distribution box is funnel-shaped, the material trigger valve is placed at the funnel-shaped end of the material distribution box, and the material hopper is placed below the material distribution box and presses the material trigger valve to receive the material.
[0012] Preferably, the touch valve includes a sealing cover, a touch rod, a rotating shaft and a spring. The sealing cover is welded to the touch rod, and the sealing cover is rotationally connected to the discharge port of the distribution box through the rotating shaft. The spring pushes the touch rod through its own elastic force so that the sealing cover closes the discharge port of the distribution box.
[0013] Preferably, a rotary driver is provided below the rotating body, and the rotating body drives the material hopper, the flexible material transfer tube and the flexible feeding rubber tube to move synchronously.
[0014] Preferably, one end of the flexible material transfer pipe is a straight pipe section, and the other end of the flexible material transfer pipe is a flexible segment. The straight pipe section is connected to the lower part of the material hopper through the flexible segment, and a bottom support is provided at the lower part of the straight pipe section.
[0015] Preferably, the straight rod anchor is arranged in the straight pipe section, and the outer top end of the straight pipe section is bolted to the anchor driving motor, and the anchor driving motor drives the straight rod anchor to rotate through a belt drive.
[0016] Preferably, the flexible segment is provided with multiple sections of flexible segment anchors connected end to end in sequence.
[0017] Preferably, a concave ball head is provided at the upper end of the flexible segment anchor, a convex ball head is provided at the lower end of the flexible segment anchor, a metal spiral piece is provided in the middle of the outside of the flexible segment anchor, and the two adjacent sections of the flexible segment anchor are flexibly connected in rotation through the concave ball head and the convex ball head, and the metal spiral pieces of the two adjacent sections of the flexible segment anchor are connected by a rubber spiral connector.
[0018] Preferably, the concave ball head is composed of a spherical concave seat, a ball concave stopper, a screw sleeve cover, a seat concave ball channel and a sealing ring, and the convex ball head is composed of a rotating ball, a ball concave ball channel and a metal rolling ball.
[0019] Preferably, the number of the material receiving units is multiple, the number of the material receiving rail vehicles is multiple and is less than or equal to the number of the material receiving units, and the material receiving rail vehicles are placed in the material receiving units.
[0020] The beneficial effects of the present invention are as follows: the present invention can uniformly receive graphite chips through a unified receiving station and uniformly store them in a distribution box. The hopper of the receiving rail car can receive the graphite chips in the distribution box by triggering a valve. During feeding, the telescopic hydraulic arm can change the inclination angle of the flexible feeding pipe, and the rotating body can drive the hopper and the flexible feeding pipe to rotate and change the orientation, ensuring that the feeding hose can be placed above the furnace for rapid feeding into the furnace. The device has a simple structure, good practicality, small footprint, low investment, and high economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural diagram of the utility model;
[0022] Figure 2 This utility model Figure 1 Schematic diagram of the structure of the material receiving rail car;
[0023] Figure 3 This utility model Figure 2 Schematic diagram of the local structure;
[0024] Figure 4 This utility model Figure 2 Schematic diagram of the transmission structure of the flexible material transfer anchor;
[0025] Figure 5 This utility model Figure 4 A schematic diagram of the partially enlarged structure of the part A;
[0026] Figure 6 This utility model Figure 5 A partially enlarged structural diagram;
[0027] Figure 7 This is a schematic structural diagram of the flexible segment anchor of the present utility model;
[0028] In the figure: 1 receiving station, 11 material distribution box, 12 material receiving unit, 13 trigger valve, 131 sealing cover, 132 touch rod, 133 rotating shaft, 134 spring, 2 material receiving rail car, 21 rotating body, 211 rotary driver, 22 material hopper, 3 flexible material transfer pipe, 31 straight pipe section, 32 flexible segment, 4 telescopic hydraulic arm, 5 baffle, 6 bottom support, 7 flexible material transfer anchor, 71 anchor driving motor, 72 straight rod anchor, 73 flexible segment anchor, 731 concave ball head, 7311 spherical concave seat, 7312 ball concave baffle, 7313 screw sleeve cover, 7314 seat concave bead channel, 7315 sealing ring, 732 convex ball head, 7321 rotating ball, 7322 ball concave bead channel, 7323 metal ball, 733 metal spiral sheet, 734 rubber spiral connector, 8 feeding flexible hose, 81 control valve, 82 control handle, 83 controller. DETAILED DESCRIPTION
[0029] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.
[0030] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0031] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a communication between the two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this utility model.
[0033] Below, the utility model will be further described in conjunction with the accompanying drawings:
[0034] Reference Figures 1 to 7 As shown, one aspect of the present invention provides a feeder for graphite chips, comprising: a receiving station 1, a material receiving rail car 2, a flexible material transfer pipe 3, a telescopic hydraulic arm 4, a baffle 5, a bottom support 6, a flexible material transfer anchor 7 and a feeding soft rubber hose 8.
[0035] Hereinafter, part of the structure and principle of the above components according to the present distribution feeder will be described in detail.
[0036] As an example, Figure 1 As shown, the unified receiving station 1 can be placed at any place in the calcining workshop to centrally place the crushed materials to be calcined transported from the crushing workshop. A material distribution box 11 is provided on the upper part of the unified receiving station 1, and the crushed materials to be calcined are placed in the material distribution box 11. Material receiving units 12 are provided on both sides of the unified receiving station 1. The number of the material receiving units 12 is multiple, and the number of the material receiving rail cars 2 is multiple and less than or equal to the number of the material receiving units 12. The material receiving rail cars 2 are placed in the material receiving units 12. Each receiving unit 12 can be provided with a discharge port of the distribution box 11, the lower part of the distribution box 11 is funnel-shaped, the touch valve 13 is placed at the end of the funnel of the distribution box 11, the touch valve 13 includes a cover 131, a touch rod 132, a rotating shaft 133 and a spring 134, the cover 131 is a circular cover made of stainless steel, the upper inner side of the cover 131 is provided with a rubber pad for sealing the gap between the discharge port of the distribution box 11, the touch rod 132 and the edge of the cover 131 are connected. The spring 134 pushes the touch rod 132 through its own elastic force to enable the cover 131 to close the discharge port of the distribution box 11. The number of the material receiving units 12 and the material touch valves 13 can be equal, and each of the material receiving units 12 can be provided with a material touch valve 13. The material receiving rail car 2 provided in the material receiving unit 12 can be an electric rail car for laying tracks, and the material receiving rail car 2 is provided with a rotating body 21, and the rotating body 21 can be a turntable, and the rotating body 21 can adopt a rotating table produced by Shandong Yite Machinery Equipment Manufacturing Co., Ltd., and the rotating body 21 can be provided with a hopper 22, and the hopper 22 of the material receiving rail car 2 After entering the material receiving unit 12, the receiving rail car 2 advances, causing the hopper 22 to contact the touch rod 132 of the trigger valve 13, opening the cover 131. The crushed material in the distribution box 11 falls into the hopper 22. When the cover 131 of the trigger valve 13 is rotated, the spring 134 is in a compressed state. When the hopper 22 of the receiving rail car 2 is controlled to move away from the touch rod 132, the spring 134 closes the cover 131 and the bottom discharge port of the distribution box 11 through the touch rod 132. The hopper 22 of the receiving rail car 2 can carry the crushed material to be calcined and advance to the vertical graphitization furnace equipment.
[0037] As an example, Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, the lower discharge port of the hopper 22 is connected to the flexible material transfer pipe 3. The lower end of the flexible material transfer pipe 3 is a straight pipe section 31, and the other upper end of the flexible material transfer pipe 3 is a flexible segment 32. The straight pipe section 31 can be made of a metal round tube, and the flexible segment 32 can be a stainless steel metal hose produced by Hebei Chenxuan Rubber and Plastic Pipe Industry Co., Ltd. The straight pipe section 31 is connected to the lower part of the hopper 22 through the flexible segment 32. A telescopic hydraulic arm 4 is provided between the upper portion of the straight pipe section 31 and the material hopper 22. The telescopic hydraulic arm 4 can be a telescopic hydraulic arm 4 and a hydraulic controller produced by Shandong Yite Machinery Manufacturing Co., Ltd. The telescopic hydraulic arm 4 can drive the straight pipe section 31 of the flexible material transfer pipe 3 to lift or lower. A bottom support 6 is provided at the lower portion of the straight pipe section 31. The bottom support 6 can protect the straight pipe section 31 and the flexible section 32 from bending at a large angle and being damaged. Baffles 5 are provided on the front and rear sides of the flexible material transfer pipe 3. The baffles 5 are welded to the table of the rotating body 21. The straight pipe section 31 is placed in the parallel gaps in the baffles 5 with clearance fit. The baffles 5 can protect the position of the straight pipe section 31 and ensure that the telescopic hydraulic arm 4 can smoothly drive the straight pipe section 31 to lift or lower. A feeding soft rubber hose 8 is provided at the upper end of the straight pipe section 31. The feeding soft rubber hose 8 is a rubber hose with a natural drooping shape. An electrically controlled rotary drive 211 is provided under the rotating body 21. The rotating body 21 can synchronously drive the hopper 22, the flexible material transfer tube 3, the telescopic hydraulic arm 4, the baffle 5, the bottom support 6 and the feeding soft rubber tube 8 to rotate to change the position of the feeding soft rubber tube 8, and the feeding soft rubber tube 8 can be lifted or lowered by the telescopic hydraulic arm 4 and the straight pipe section 31. Combined with the movement of the receiving rail car 2 along the track, the lower end of the feeding soft rubber tube 8 can be placed at the upper feeding port of the vertical graphitization furnace equipment.
[0038] As an example, Figure 4 、 Figure 5 、 Figure 6 and Figure 7As shown, the flexible material transfer pipe 3 is internally provided with a clearance-fit flexible material transfer anchor 7. The flexible material transfer anchor 7 comprises an anchor drive motor 71, a straight rod anchor 72, and a flexible segment anchor 73. The straight rod anchor 72 is a spiral blade-shaped, rotating material transfer rod. The straight rod anchor 72 is placed within the straight pipe section 31 of the flexible material transfer pipe 3. The outer top end of the straight pipe section 31 is bolted to the anchor drive motor 71, which drives the straight rod anchor 72 to rotate via a belt drive. Multiple sections of the flexible segment anchor 73 are provided within the flexible segment 32 of the flexible material transfer pipe 3. Each section of the flexible segment anchor 73 has a concave ball head 731 at its upper end and a convex ball head 732 at its lower end. Two adjacent sections of the flexible segment anchor 73 are rotatably connected via the concave ball head 731 and the convex ball head 732. The straight anchor 72 and the flexible segment anchor 73 are connected in a flexible transmission-type rotational connection via the concave ball head 731 and the convex ball head 732. A metal spiral blade 733 is welded to the outside of each flexible segment anchor 73. The metal spiral blade 733 is in the shape of a spiral blade, and the pitch of the metal spiral blade 733 is the same as the pitch of the spiral blade of the straight anchor 72. A rubber spiral connector 734 is provided between the metal spiral blade 733 and the spiral blade of the straight anchor 72. The rubber spiral connector 734 is made of a rubber material with good elasticity and wear resistance. The rubber spiral connector 734 is fastened by screws to connect the metal spiral blade 733 to the spiral blade of the straight anchor 72, ensuring continuous material transmission. The metal spiral blades 733 of two adjacent flexible segment anchors 73 are also connected by the rubber spiral connector 734, so that the spiral blade for spiral material transmission forms a complete and continuous spiral shape. The flexible material transfer anchor 7 can transfer the crushed material in the hopper 22 along the flexible material transfer tube 3 into the vertical graphitization furnace at the lower end of the feeding flexible rubber tube 8. The end of the feeding flexible rubber tube 8 is sequentially provided with a control valve 81, a manipulation handle 82, and a controller 83. The control valve 81 can be a manually or electrically controlled gate valve. The manipulation handle 82 allows the operator to manually pull the lower end of the feeding flexible rubber tube 8 to change its position. The controller 83 can be electrically connected to the material receiving rail car 2, the rotating body 21, the telescopic hydraulic arm 4, the anchor driving motor 71, and the control valve 81 respectively. The controller 83 can be hung on the manipulation handle 82.
[0039] Refer to the attached Figure 5 、 Figure 6 and Figure 7 As shown, the concave ball head 731 can be composed of a spherical recessed seat 7311, a ball recessed stop 7312, a screw cover 7313, a seat recessed ball channel 7314 and a sealing ring 7315; the convex ball head 732 can be composed of a rotating ball 7321, a ball recessed ball channel 7322 and a metal rolling ball 7323.
[0040] The rotating ball 7321 can be placed in the spherical recess 7311 for clearance fit, and the ball recess stop 7312 can cover the spherical recess 7311 and be threadedly connected through the screw cover 7313, so that the rotating ball 7321 can rotate in the spherical recess 7311 and will not fall off; the seat recess ball channel 7314 in the spherical recess 7311 and the ball recess ball channel 7322 on the rotating ball 7321 can form a smooth rolling channel for the metal ball 7323. When the rotating ball 7321 changes its angle in the spherical recess 7311, the metal ball 7323 rolls with clearance fit in the seat recess ball channel 7314 and the ball recess ball channel 7322. The rotating ball 7321 can form a torque transmission between the metal ball 7323 and the spherical recess 7311, ensuring that the flexible segment anchor 73 with multiple ends connected in sequence can bend and rotate synchronously, so that the crushed material moves from the flexible segment 32 to the straight pipe section 31, and is transferred from the straight rod anchor 72 in the straight pipe section 31 to the feeding flexible rubber tube 8 and falls into the vertical graphitization furnace. The utility model can uniformly receive graphite flakes through a unified receiving station 1 and uniformly store them in a distribution box 11. The hopper 22 of the receiving rail car 2 can receive the graphite flakes in the distribution box 11 by triggering a material valve 13. During loading, the telescopic hydraulic arm 4 can change the inclination angle of the flexible material transfer tube 3, and the rotating body 21 can drive the hopper 22 and the flexible material transfer tube 3 to rotate and change their orientation, ensuring that the feeding flexible rubber hose 8 can be placed above the furnace for rapid feeding into the furnace. The device has a simple structure, good practicality, small footprint, low investment, and high economic benefits.
[0041] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based primarily on the scope of protection of the claims.
Claims
1. A graphite crushing material feeder, characterized in that: include: A unified receiving station, wherein a material distribution box is provided on the upper part of the unified receiving station, material receiving units are provided on both sides of the unified receiving station, and a material triggering valve is provided between the material distribution box and the material receiving unit; A material receiving rail car is placed in the material receiving unit, and a rotating body is provided on the material receiving rail car, and a material hopper is provided on the rotating body; A flexible material transfer pipe is connected to the lower part of the material hopper, a telescopic hydraulic arm is provided between the outside of the flexible material transfer pipe and the material hopper, and baffles are provided on the front and rear sides of the flexible material transfer pipe; A flexible material transfer anchor is placed inside the flexible material transfer tube, and the flexible material transfer anchor includes an anchor driving motor, a straight rod anchor, and a flexible segment anchor; The feeding flexible rubber tube is connected to the upper end of the flexible material transfer tube, and the end of the feeding flexible rubber tube is sequentially provided with a control valve, a control handle and a controller.
2. The graphite crushing material feeder according to claim 1, characterized in that: The lower part of the material distribution box is funnel-shaped, the material trigger valve is placed at the end of the funnel shape of the material distribution box, and the material hopper is placed below the material distribution box and presses the material trigger valve to receive the material.
3. The graphite crushing material feeder according to claim 2, characterized in that: The touch valve includes a sealing cover, a touch rod, a rotating shaft and a spring. The sealing cover is welded to the touch rod. The sealing cover is rotatably connected to the discharge port of the distribution box through the rotating shaft. The spring pushes the touch rod through its own elastic force so that the sealing cover closes the discharge port of the distribution box.
4. The graphite crushing material feeder according to claim 1, characterized in that: A rotary driver is provided below the rotating body, and the rotating body drives the material hopper, the flexible material transfer pipe and the flexible feeding rubber pipe to move synchronously.
5. The graphite crushing material feeder according to claim 1, characterized in that: One end of the flexible material transfer pipe is a straight pipe section, and the other end of the flexible material transfer pipe is a flexible segment. The straight pipe section is connected to the lower part of the material hopper through the flexible segment, and a bottom support is provided at the lower part of the straight pipe section.
6. The graphite crushing material feeder according to claim 5, characterized in that: The straight rod anchor is arranged in the straight pipe section, and the outer top end of the straight pipe section is bolted to the anchor driving motor, and the anchor driving motor drives the straight rod anchor to rotate through belt transmission.
7. The graphite crushing material feeder according to claim 5, characterized in that: The flexible segment is provided with multiple flexible segment anchors connected end to end in sequence.
8. The graphite crushing material feeder according to claim 7, characterized in that: A concave ball head is provided at the upper end of the flexible segment anchor, a convex ball head is provided at the lower end of the flexible segment anchor, a metal spiral piece is provided in the middle of the outside of the flexible segment anchor, and the two adjacent sections of the flexible segment anchor are flexibly connected in rotation through the concave ball head and the convex ball head, and a rubber spiral connector is provided between the metal spiral pieces of the two adjacent sections of the flexible segment anchor for connection.
9. The graphite crushing material feeder according to claim 8, characterized in that: The concave ball head is composed of a spherical concave seat, a ball concave stopper, a screw sleeve cover, a seat concave ball channel and a sealing ring, and the convex ball head is composed of a rotating ball, a ball concave ball channel and a metal rolling ball.
10. The graphite crushing material feeder according to claim 1, characterized in that: The number of the material receiving units is multiple, the number of the material receiving rail vehicles is multiple and is less than or equal to the number of the material receiving units, and the material receiving rail vehicles are placed in the material receiving units.