Material receiving mechanism for soft base material coating device

By designing a multi-temperature zone cooling box in the receiving mechanism of the soft substrate coating device and using a temperature controller and temperature sensor to achieve linear cooling, the problem of poor stability of the coating layer in the existing technology is solved, and the stability of the coating layer and the practicality of the receiving mechanism are improved.

CN223328668UActive Publication Date: 2025-09-12BEIJING INFORMATION SCI & TECH UNIV
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Patent Information

Application Number
CN202422520662.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-09-12
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

The existing soft substrate coating device's receiving mechanism lacks a linear cooling structure, resulting in poor stability of the coating layer on the soft substrate surface, and the overall practicality needs to be improved.

Method used

A material receiving mechanism including a cooling box is designed. The cooling box is divided into multiple temperature zones. Each temperature zone is equipped with an S-shaped heat exchange tube. The temperature of each temperature zone is controlled by the cooperation of a thermostat and a temperature sensor, so that the temperature inside the cooling box is linearly distributed, thereby achieving linear cooling of the soft substrate.

Benefits of technology

Through linear cooling operation, the stability of the coating layer is improved, cracking of the coating layer due to rapid cooling is avoided, and the functionality and practicality of the material receiving mechanism are significantly improved.

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Abstract

The utility model discloses a material receiving mechanism for a soft base material coating device, relates to the technical field of material receiving after a soft base material is coated, and aims to solve the problems that an existing material receiving mechanism is simple in structure, lacks a linear cooling structure and a linear cooling function, cannot linearly reduce the surface temperature of the soft base material during material receiving, cannot improve the stability of a coating layer on the surface of the soft base material, and cannot improve the service life of the coating layer. According to the technical scheme, the cooling device is characterized by comprising a cooling box, a plurality of inner partition plates are fixedly connected to the inner top wall and the bottom end face of the cooling box, a temperature area is arranged between every two adjacent inner partition plates, and an S-shaped heat exchange pipe is arranged in each temperature area; the liquid inlet end of the heat exchange pipe is connected with a liquid inlet pipe, and a temperature sensor is fixedly installed on the outer surface of the liquid inlet pipe. And the effects that the coating layer on the surface of the soft base material can be subjected to linear cooling operation while the materials are collected, the stability of the coating layer is improved, and the overall practicability is high are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of material collection after soft substrate coating, in particular to a material collection mechanism for a soft substrate coating device. Background Art

[0002] By coating the surface of the soft substrate to improve the properties of the soft substrate, the soft substrate can have stronger industrial performance. The soft substrate coating needs to be completed by the soft substrate coating device. The soft substrate coating device consists of multiple components, including a pretreatment mechanism, a coating mechanism, a material receiving mechanism, and so on.

[0003] The existing material receiving mechanism has a simple structure and lacks a linear cooling structure and function. It cannot linearly reduce the surface temperature of the soft substrate while receiving the material, and improve the stability of the coating layer on the surface of the soft substrate. The overall practicality needs to be improved. Utility Model Content

[0004] The utility model aims to provide a material receiving mechanism for a soft substrate coating device, which can linearly cool the coating layer on the surface of the soft substrate while receiving the material, thereby improving the stability of the coating layer and having high overall practicality.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A material receiving mechanism for a soft substrate coating device includes a cooling box, wherein a plurality of inner partitions are fixedly connected to the internal top wall and bottom end surface of the cooling box, a temperature zone is set between two adjacent inner partitions, an S-shaped heat exchange tube is provided inside each temperature zone, the liquid inlet end of the heat exchange tube is connected to the liquid inlet pipe, a temperature sensor is fixedly installed on the outer surface of the liquid inlet pipe, a resistance heater is sleeved on the outside of the liquid inlet pipe, the temperature sensor is located at the end of the liquid inlet pipe, a plurality of thermostats are fixedly installed on the upper surface of the cooling box, the number of the thermostats is consistent with the number of temperature zones, and the temperature sensor is electrically connected to the thermostat.

[0007] By adopting the above technical solution, the interior of the cooling box is divided into multiple temperature zones, and the temperature inside each temperature zone is different. The temperature distribution inside the cooling box decreases linearly, so that the soft substrate after coating can undergo a linear cooling operation.

[0008] Furthermore, a water tank and a water cooler are arranged below the cooling box, the liquid inlet end of the water cooler is connected to the internal bottom end of the water tank through a water pipe, a communicating vessel is fixedly installed on the outer surface of one side of the cooling box, the liquid outlet end of the water cooler is connected to the interior of the communicating vessel through a water pipe, one end of the liquid inlet pipe is fixedly connected to the outer surface of the communicating vessel, and the liquid inlet end of the liquid inlet pipe is connected to the interior of the communicating vessel.

[0009] By adopting the above technical solution, the water cooling machine can provide low-temperature liquid for the entire mechanism, ensuring that the entire linear cooling can be carried out effectively.

[0010] Furthermore, the other end of the heat exchange tube is fixedly connected to a drain pipe, and the other end of the drain pipe is placed in the upper port of the water tank.

[0011] By adopting the above technical solution, it is ensured that the cooling water can circulate and flow.

[0012] Furthermore, a material receiving seat is provided on one side of the cooling box, a motor mounting seat is fixedly connected to the outer surface of one side of the material receiving seat, and a winding motor is fixedly installed on the outer surface of the motor mounting seat, one end of the rotating shaft of the winding motor is fixedly connected to a quick-connect seat, and a winding roller is inserted into one end of the quick-connect seat, and the winding roller is horizontally placed in the supporting groove at the upper end of the material receiving seat.

[0013] By adopting the above technical solution, the winding roller can be easily installed and replaced, and the winding roller can also be driven to rotate by the winding motor to realize the winding operation of the soft substrate.

[0014] Furthermore, sockets are provided on the outer surfaces of both symmetrical sides of the material receiving seat, and a limiting bracket is inserted in the socket hole of the socket, and the limiting bracket cover is buckled on the outside of the winding roller. Pin holes with corresponding positions are provided on the outer surfaces of the limiting bracket and the socket, and a pin rod is inserted inside the pin hole.

[0015] By adopting the above technical solution, the posture stability of the winding roller during rotation can be ensured.

[0016] Furthermore, two clamping rollers are rotatably mounted at two symmetrical ends of the cooling box, and a plurality of supporting rollers are rotatably connected to the symmetrical inner walls of the cooling box.

[0017] By adopting the above technical solution, it is ensured that the soft substrate can stably pass through the interior of the cooling box.

[0018] 1. When the coated soft substrate is wound up, the present invention allows the soft substrate to pass through the interior of the cooling box. During this process, the water cooler is started. The low-temperature water flowing out of the water cooler is distributed through the communicating vessel and then synchronously passes through multiple liquid inlet pipes into the heat exchange tubes. During this process, each thermostat controls a temperature zone. The temperature sensor can detect the temperature of the water in each liquid inlet pipe in real time and transmit the detection data to the corresponding thermostat. The thermostat starts the resistance heater to increase the temperature of the water inside the liquid inlet pipe, thereby realizing the temperature control of the water flow inside each heat exchange tube, thereby realizing the temperature control of each temperature zone, so that the temperature of the internal space of the cooling box is linearly distributed, so that the coated soft substrate can be linearly cooled, thereby avoiding the situation where the coating layer of the soft substrate cools down too quickly and causes the coating layer to crack. The material receiving mechanism has a linear cooling structure and functionality, and both functionality and practicality are effectively improved.

[0019] 2. The utility model can utilize the winding motor to drive the winding roller to rotate, and utilize the rotating winding roller to reel in the soft substrate. After reeling is completed, the latch rod can be pulled out, and then the limit bracket can be pulled out. Then the winding roller can be conveniently separated from the quick-connect seat, which is convenient for unloading the roll-shaped soft substrate and facilitating the installation of a new winding roller, thereby effectively improving the operational convenience. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a first perspective view of the three-dimensional structure of the utility model;

[0021] Figure 2 This is a second perspective view of the three-dimensional structure of the present utility model;

[0022] Figure 3 This is the internal structure diagram of the utility model.

[0023] In the figure: 1. Cooling box; 2. Thermostat; 3. Temperature sensor; 4. Resistance heater; 5. Liquid inlet pipe; 6. Connecting vessel; 7. Water cooler; 8. Clamping roller; 9. Material receiving seat; 10. Winding roller; 11. Limit bracket; 12. Winding motor; 13. Drain pipe; 14. Water tank; 15. Quick connector; 16. Heat exchange tube; 17. Inner partition. DETAILED DESCRIPTION

[0024] The method of the utility model is further described in detail below with reference to the accompanying drawings.

[0025] Refer to the attached Figure 1 , Attachment Figure 2 , Attachment Figure 3A material receiving mechanism for a soft substrate coating device includes a cooling box 1. A plurality of inner partitions 17 are fixedly connected to the top wall and the bottom end surface of the cooling box 1. A temperature zone is set between two adjacent inner partitions 17. An S-shaped heat exchange tube 16 is set inside each temperature zone. The liquid inlet end of the heat exchange tube 16 is connected to the liquid inlet pipe 5. A temperature sensor 3 is fixedly installed on the outer surface of the liquid inlet pipe 5. A resistance heater 4 is sleeved on the outside of the liquid inlet pipe 5. The temperature sensor 3 is located at the end of the liquid inlet pipe 5. A plurality of thermostats 2 are installed, the number of which is consistent with the number of temperature zones, the temperature sensor 3 is electrically connected to the thermostat 2, a water tank 14 and a water cooler 7 are arranged below the cooling box 1, the liquid inlet end of the water cooler 7 is connected to the inner bottom end of the water tank 14 through a water pipe, a communicating vessel 6 is fixedly installed on the outer surface of one side of the cooling box 1, the liquid outlet end of the water cooler 7 is connected to the inner part of the communicating vessel 6 through a water pipe, one end of the liquid inlet pipe 5 is fixedly connected to the outer surface of the communicating vessel 6, and the liquid inlet end of the liquid inlet pipe 5 is connected to the inner part of the communicating vessel 6, The other end of the heat pipe 16 is fixedly connected to the drain pipe 13, and the other end of the drain pipe 13 is placed in the upper port of the water tank 14. When the coated soft substrate is rolled up, the soft substrate passes through the interior of the cooling box 1. During this process, the water cooler 7 is started. The low-temperature water flowing out of the water cooler 7 is distributed by the communicating vessel 6 and synchronously passes through multiple liquid inlet pipes 5 into the heat exchange tube 16. During this process, each thermostat 2 controls a temperature zone. The temperature sensor 3 can detect the temperature of the water in each liquid inlet pipe 5 in real time and transmit the detection data to the corresponding thermostat 2. The thermostat 2 starts the resistance heater 4 to increase the temperature of the water inside the liquid inlet pipe 5, thereby achieving temperature control of the water flow inside each heat exchange tube 16, thereby achieving temperature control of each temperature zone, so that the internal space temperature of the cooling box 1 is linearly distributed, so that the coated soft substrate can be cooled linearly, avoiding the situation where the coating layer of the soft substrate cools too quickly and causes the coating layer to crack. The material receiving mechanism has a linear cooling structure and functionality, and its functionality and practicality are effectively improved.

[0026] Reference Figure 1 、 Figure 3A material receiving seat 9 is provided on one side of the cooling box 1. A motor mounting seat is fixedly connected to the outer surface of one side of the material receiving seat 9, and a winding motor 12 is fixedly installed on the outer surface of the motor mounting seat. One end of the rotating shaft of the winding motor 12 is fixedly connected to a quick-connect seat 15. A winding roller 10 is inserted at one end of the quick-connect seat 15. The winding roller 10 is placed horizontally in the supporting groove at the upper end of the material receiving seat 9. Sockets are provided on the outer surfaces of the symmetrical sides of the material receiving seat 9, and a limiting bracket 11 is inserted in the socket jack of the socket. The limiting bracket 11 is buckled on the winding roller 10. Externally, corresponding pin holes are provided on the outer surfaces of the limit bracket 11 and the socket, and a pin rod is installed inside the pin hole. When winding the material, the winding motor 12 can be used to drive the winding roller 10 to rotate, and the rotating winding roller 10 can be used to wind the soft substrate. After winding, the pin rod can be pulled out, and then the limit bracket 11 is pulled out. Then the winding roller 10 can be easily separated from the quick-connect seat 15, which is convenient for unloading the roll-shaped soft substrate and convenient for installing a new winding roller 10, and the operational convenience is effectively improved.

[0027] Reference Figure 3 Two clamping rollers 8 are rotatably installed at the two symmetrical ends of the cooling box 1, and multiple supporting rollers are rotatably connected to the symmetrical inner wall of the cooling box 1. This can ensure that the soft substrate passes through the interior of the cooling box 1 stably and orderly.

[0028] Working principle: When in use, first install the mechanism at the end of the coating device, then pass the coated soft substrate through the interior of the cooling box 1, and then fix one end of the soft substrate passing through the interior of the cooling box 1 on the outside of the winding roller 10, then start the winding motor 12, and drive the winding roller 10 through the winding motor 12. The rotating winding roller 10 begins to wind the soft substrate. At this time, the soft substrate passes through the interior of the cooling box 1 in an orderly manner. When the soft substrate passes through the interior of the cooling box 1, start the water cooler 7. The low-temperature water flowing out of the water cooler 7 is distributed through the communicating vessel 6 and synchronously passes through multiple liquid inlet pipes 5 into the heat exchange tube 16. In this process, each thermostat 2 controls a temperature zone, and the temperature sensor 3 can detect each temperature zone in real time. The temperature of the water in the liquid inlet pipe 5 is measured, and the detection data is transmitted to the corresponding thermostat 2. The thermostat 2 starts the resistance heater 4 to increase the temperature of the water inside the liquid inlet pipe 5, thereby realizing the temperature control of the water flow inside each heat exchange tube 16, thereby realizing the temperature control of each temperature zone, so that the internal space temperature of the cooling box 1 is linearly distributed, so that the soft substrate after coating can be cooled linearly, avoiding the situation where the coating layer of the soft substrate cools down too quickly and causes the coating layer to crack. After winding is completed, the pin rod can be pulled out, and then the limit bracket 11 can be pulled out, and then the winding roller 10 can be easily separated from the quick-connect seat 15, which is convenient for unloading the roll-shaped soft substrate and facilitating the installation of a new winding roller 10.

[0029] The embodiments of this specific implementation method are all preferred embodiments of the present utility model, and are not intended to limit the scope of protection of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the scope of protection of the present utility model.

Claims

1. A material receiving mechanism for a soft substrate coating device, comprising a cooling box (1), characterized in that: A plurality of inner partitions (17) are fixedly connected to the inner top wall and the bottom end surface of the cooling box (1), a temperature zone is set between two adjacent inner partitions (17), an S-shaped heat exchange tube (16) is set inside each temperature zone, the liquid inlet end of the heat exchange tube (16) is connected to the liquid inlet pipe (5), a temperature sensor (3) is fixedly installed on the outer surface of the liquid inlet pipe (5), a resistance heater (4) is sleeved on the outside of the liquid inlet pipe (5), and the temperature sensor (3) is located at the end of the liquid inlet pipe (5), a plurality of thermostats (2) are fixedly installed on the upper surface of the cooling box (1), the number of the thermostats (2) is consistent with the number of temperature zones, and the temperature sensor (3) is electrically connected to the thermostat (2).

2. The material receiving mechanism for a soft substrate coating device according to claim 1, characterized in that: A water tank (14) and a water cooler (7) are provided below the cooling box (1); the liquid inlet end of the water cooler (7) is communicated with the inner bottom end of the water tank (14) through a water pipe; a communicating vessel (6) is fixedly mounted on the outer surface of one side of the cooling box (1); the liquid outlet end of the water cooler (7) is communicated with the interior of the communicating vessel (6) through a water pipe; one end of the liquid inlet pipe (5) is fixedly connected to the outer surface of the communicating vessel (6), and the liquid inlet end of the liquid inlet pipe (5) is communicated with the interior of the communicating vessel (6).

3. The material receiving mechanism for a soft substrate coating device according to claim 2, characterized in that: The other end of the heat exchange tube (16) is fixedly connected to a drain pipe (13), and the other end of the drain pipe (13) is placed in the upper port of the water tank (14).

4. The material receiving mechanism for a soft substrate coating device according to claim 1, characterized in that: A material receiving seat (9) is provided on one side of the cooling box (1), a motor mounting seat is fixedly connected to the outer surface of one side of the material receiving seat (9), and a winding motor (12) is fixedly installed on the outer surface of the motor mounting seat, one end of the rotating shaft of the winding motor (12) is fixedly connected to a quick-connect seat (15), and a winding roller (10) is inserted at one end of the quick-connect seat (15), and the winding roller (10) is horizontally placed in a supporting groove at the upper end of the material receiving seat (9).

5. The material receiving mechanism for a soft substrate coating device according to claim 4, characterized in that: Sockets are provided on the outer surfaces of both symmetrical sides of the material receiving seat (9), and a limiting bracket (11) is inserted into the socket hole of the socket. The limiting bracket (11) is buckled on the outside of the winding roller (10). The outer surfaces of the limiting bracket (11) and the socket are provided with corresponding pin holes, and a pin rod is inserted into the pin hole.

6. The material receiving mechanism for a soft substrate coating device according to claim 1, characterized in that: Two clamping rollers (8) are rotatably mounted at two symmetrical ends of the cooling box (1), and a plurality of supporting rollers are rotatably connected to the symmetrical inner walls of the cooling box (1).