Receiving device with adjusting mechanism for fiber flannelette production
By introducing a splicing device with an adjustment mechanism in the production of fiber flannel and utilizing offset detection and a winding unit, the problems of loose winding and deviation are solved, achieving a more efficient production process.
Patent Information
- Application Number
- CN202422875580.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-25
AI Technical Summary
In the existing fiber flannel production process, the winding is not tight and is prone to deviation, which affects the winding quality and production continuity.
A material splicing device with an adjustment mechanism is used, which includes an offset detection unit and a winding unit. The worm and worm gear are controlled by a servo motor to detect the fabric offset and adjust the winding angle. The pressure sensor and threaded rod are used to correct the offset to adapt to different fabric widths.
The compactness of fiber flannel winding and the continuity of production are improved, the machine is prevented from being stuck, and the production efficiency is improved.
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Figure CN223328710U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fiber flannel production and processing, in particular to a material receiving device with an adjustment mechanism for fiber flannel production. Background Art
[0002] Flannel refers to a cotton fabric with a rich and fluffy surface after brushing. The pinhole pile process on the surface of the cloth produces more fluff, a strong three-dimensional effect, high gloss, and feels soft and thick. After the flannel is processed, it needs to be rolled and spliced through a splicing device before subsequent processing.
[0003] However, in the process of winding and splicing the fabric, it is easy to cause the textile flannel to be not rolled tightly enough, affecting the quality of the textile flannel and making it easy for the fabric to deviate when winding. Therefore, we propose a splicing device with an adjustment mechanism for fiber flannel production. Utility Model Content
[0004] The technical problem to be solved by the present invention is to overcome the existing defects and provide a material splicing device with an adjustment mechanism for fiber flannel production. The cloth passes through a width-adjustable offset detection unit and enters a winding unit with an adjustable angle. The offset detection unit detects that the cloth is offset during transmission, and then adjusts the winding angle immediately to prevent the machine equipment from being stuck due to the winding offset, thereby ensuring the continuity of production, improving production efficiency, and effectively solving the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a material splicing device with an adjustment mechanism for producing fiber flannel, comprising an equipment platform, a winding unit and an offset detection unit;
[0006] Equipment platform: rectangular flat plate;
[0007] The winding unit comprises a rotating shaft, a U-shaped frame, a roller shaft, a winding roller, a winding motor and a winding motor mounting plate. The middle part of the right side of the upper surface of the equipment platform is rotatably connected to the rotating shaft. The top end of the rotating shaft is fixedly connected to the middle part of the horizontal part of the U-shaped frame. The two ends of the U-shaped frame are respectively rotatably connected to the middle part of the roller shaft. The ends of the two roller shafts close to each other are respectively fixedly connected to the middle parts of the two ends of the winding roller; the rear end of the rear roller shaft is fixedly connected to the output shaft of the winding motor, the bottom end of the winding motor is fixedly connected to the winding motor mounting plate, the front end of the winding motor mounting plate is fixedly connected to the U-shaped frame, and the input end of the winding motor is electrically connected to the external power supply through an external control switch group.
[0008] Deviation detection unit: installed on the left side of the upper surface of the equipment platform.
[0009] The rotating shaft is used to rotate the connecting equipment platform and the fixed U-shaped frame. The U-shaped frame is used to rotate the connecting roller shaft. The roller shaft is used to connect the winding roller. The winding roller rewinds the fabric. The winding motor mounting plate is used to install the winding motor. The winding motor provides rotational power to drive the winding roller to rotate.
[0010] Furthermore, the winding unit also includes a worm wheel, a worm, a worm bearing and a worm motor. The middle part of the rotating shaft is fixedly connected to the worm wheel, the worm wheel is meshed with the worm, the two ends of the worm are rotatably connected and pass through the worm bearing, the bottom end of the worm bearing is fixedly connected to the equipment platform, the rear end of the worm is fixedly connected to the output shaft of the worm motor, the bottom end of the worm motor is fixedly connected to the equipment platform, and the input end of the worm motor is electrically connected to the external power supply through an external control switch group.
[0011] The worm motor provides rotational power to drive the worm, and the worm meshes and connects to drive the worm wheel, while achieving reverse self-locking, that is, the worm wheel cannot drive the worm to rotate. The worm bearing is used to rotate the connected worm and limit the worm to the meshing position.
[0012] Furthermore, the offset detection unit includes a sliding beam, a mounting column and a sliding sleeve. The two ends of the bottom surface of the sliding beam can be distinguishably fixedly connected to the mounting columns. The bottom ends of the mounting columns are respectively fixedly connected to the front and rear ends on the left side of the upper surface of the equipment platform. The sliding beam is slidably connected to two sliding sleeves.
[0013] The mounting column is used to mount the sliding beam, the sliding beam is used to slide the connecting sleeve, and the sleeve is used to mount the threaded sleeve.
[0014] Furthermore, the offset detection unit also includes a middle bearing, a threaded sleeve and a threaded rod. The middle part of the upper surface of the sliding beam is fixedly connected to the middle bearing, and the middle bearing is rotatably connected to the middle part of the threaded rod. The two ends of the threaded rod are respectively provided with opposite threads, and the two sides of the threaded rod are respectively threadedly connected to the threaded sleeve, and the eastern end of the threaded sleeve can distinguish and fix the corresponding sliding sleeve.
[0015] The threaded sleeve is used to threadably connect the two sides of the threaded rod. Since the threads on both sides of the threaded rod are opposite, the rotation of the threaded rod can cause the two threaded sleeves to move closer to and away from each other.
[0016] Furthermore, the offset detection unit also includes a connecting plate and a pressure sensor. The top of the sliding sleeve is fixedly connected to the connecting plate, and the top of the two connecting plates close to each other are fixedly connected to the pressure sensor. The input end of the pressure sensor is electrically connected to the external power supply through an external control switch group.
[0017] The connecting plate is used to install the pressure sensor, which is used to detect the pressure of the edge of the cloth on the pressure sensor. Once the detection value exceeds the critical value, it is determined that the cloth is offset when it is rolled up.
[0018] Furthermore, the offset detection unit also includes a threaded motor and a threaded motor mounting platform, the rear end of the threaded rod is fixedly connected to the output shaft of the threaded motor, the bottom end of the threaded motor is fixedly connected to the threaded motor mounting platform, the front end of the threaded motor mounting platform is fixedly connected to the sliding beam, and the input end of the threaded motor is electrically connected to the external power supply through an external control switch group.
[0019] The threaded motor mounting platform is used to mount the threaded motor, and the threaded motor is used to provide rotational power to drive the threaded rod to rotate.
[0020] Compared with the prior art, the beneficial effects of the present invention are as follows: the material splicing device with an adjustment mechanism for producing fiber flannel has the following advantages:
[0021] 1. This fiber flannel production uses a material splicing device with an adjustment mechanism. The Caitong servo motor controls the rotation of the worm, which drives the worm wheel to rotate, and then drives the winding roller to swing. When the fabric deviates, the winding roller also rotates to correct the finishing and winding of the fabric.
[0022] 2. This fiber flannel production uses a material splicing device with an adjustment mechanism. The fabric enters between two pressure sensors. When the fabric deviates, the edge of the fabric will squeeze the pressure sensor. When the pressure signal received by the pressure sensor exceeds the critical value, it is considered that the fabric has deviated during finishing.
[0023] 3. This fiber flannel production uses a material splicing device with an adjustment mechanism. The motor drives the rotation of a threaded rod. Since the threads on both sides of the threaded rod are opposite, the rotation of the threaded rod can produce the movement of the two threaded sleeves approaching and moving away from each other, so fabrics of different widths can be wound and sorted. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the structure of the utility model.
[0025] In the figure: 1 equipment platform, 2 winding unit, 21 rotating shaft, 22 U-shaped frame, 23 roller shaft, 24 winding roller, 25 winding motor, 26 winding motor mounting plate, 27 worm gear, 28 worm, 29 worm bearing, 210 worm motor, 3 offset detection unit, 31 sliding beam, 32 mounting column, 33 sliding sleeve, 34 middle bearing, 35 threaded sleeve, 36 threaded rod, 37 connecting plate, 38 pressure sensor, 39 threaded motor, 310 threaded motor mounting platform. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1 , this embodiment provides a technical solution: a material splicing device with an adjustment mechanism for producing fiber flannel, comprising an equipment platform 1, a winding unit 2 and a deviation detection unit 3;
[0028] Equipment platform 1: a rectangular flat plate;
[0029] Winding unit 2: includes a rotating shaft 21, a U-shaped frame 22, a roller 23, a winding roller 24, a winding motor 25 and a winding motor mounting plate 26. The middle part of the right side of the upper surface of the equipment platform 1 is rotatably connected to the rotating shaft 21, the top of the rotating shaft 21 is fixedly connected to the middle part of the horizontal part of the U-shaped frame 22, the two ends of the U-shaped frame 22 are respectively rotatably connected to the middle part of the roller 23, and the ends of the two rollers 23 close to each other are respectively fixedly connected to the middle parts of the two ends of the winding roller 24; the rear end of the rear roller 23 is fixedly connected to the output shaft of the winding motor 25, the bottom end of the winding motor 25 is fixedly connected to the winding motor mounting plate 26, and the front end of the winding motor mounting plate 26 is fixedly connected to the U-shaped frame 22. The input end of the winding motor 25 is electrically connected to the external power supply through the external control switch group;
[0030] Deviation detection unit 3: installed on the left side of the upper surface of the equipment platform 1.
[0031] The offset detection unit 3 includes a sliding beam 31, a mounting column 32 and a sliding sleeve 33. The two ends of the bottom surface of the sliding beam 31 can be distinguishably fixedly connected to the mounting column 32. The bottom ends of the mounting column 32 are respectively fixedly connected to the front and rear ends on the left side of the upper surface of the equipment platform 1. Two sliding sleeves 33 are respectively slidably connected to the sliding beam 31.
[0032] The mounting column 32 is used to mount the sliding beam 31 . The sliding beam 31 is used to be slidably connected to the sliding sleeve 33 . The sliding sleeve 33 is used to mount the threaded sleeve 35 .
[0033] The offset detection unit 3 also includes a middle bearing 34, a threaded sleeve 35 and a threaded rod 36. The middle part of the upper surface of the sliding beam 31 is fixedly connected to the middle bearing 34, and the middle bearing 34 is rotatably connected to the middle part of the threaded rod 36. The two ends of the threaded rod 36 are respectively provided with opposite threads. The two sides of the threaded rod 36 are respectively threadedly connected to the threaded sleeve 35. The eastern end of the threaded sleeve 35 can distinguish and fix the corresponding sliding sleeve 33.
[0034] The threaded sleeve 35 is used to threadably connect the two sides of the threaded rod 36. Since the threads on the two sides of the threaded rod 36 are opposite, the rotation of the threaded rod 36 can cause the two threaded sleeves 35 to move closer to and away from each other.
[0035] The offset detection unit 3 also includes a connecting plate 37 and a pressure sensor 38. The top of the sliding sleeve 33 is fixedly connected to the connecting plate 37, and the top of the two connecting plates 37 on the side close to each other is fixedly connected to the pressure sensor 38. The input end of the pressure sensor 38 is electrically connected to the external power supply through an external control switch group.
[0036] The connecting plate 37 is used to install a pressure sensor 38, which is used to detect the pressure of the edge of the cloth on the pressure sensor 38. Once the vertical pressure exceeds a critical value, it is determined that the cloth is deflected when it is rolled up.
[0037] The offset detection unit 3 also includes a threaded motor 39 and a threaded motor mounting platform 310. The rear end of the threaded rod 36 is fixedly connected to the output shaft of the threaded motor 39, the bottom end of the threaded motor 39 is fixedly connected to the threaded motor mounting platform 310, and the front end of the threaded motor mounting platform 310 is fixedly connected to the sliding beam 31. The input end of the threaded motor 39 is electrically connected to the external power supply through an external control switch group.
[0038] The threaded motor mounting platform 310 is used to mount the threaded motor 39 , and the threaded motor 39 is used to provide rotational power to drive the threaded rod 36 to rotate.
[0039] The rotating shaft 21 is used to rotate the connecting equipment platform 1 and the fixedly connected U-shaped frame 22. The U-shaped frame 22 is used to rotate the connecting roller 23. The roller 23 is used to connect the winding roller 24. The winding roller 24 winds up the fabric. The winding motor mounting plate 26 is used to install the winding motor 25. The winding motor 25 provides rotational power to drive the winding roller 24 to rotate.
[0040] The winding unit 2 also includes a worm gear 27, a worm 28, a worm bearing 29 and a worm motor 210. The middle part of the rotating shaft 21 is fixedly connected to the worm gear 27, and the worm gear 27 is meshed with the worm 28. The two ends of the worm 28 are rotatably connected and pass through the worm bearing 29. The bottom end of the worm bearing 29 is fixedly connected to the equipment platform 1. The rear end of the worm 28 is fixedly connected to the output shaft of the worm motor 210. The bottom end of the worm motor 210 is fixedly connected to the equipment platform 1. The input end of the worm motor 210 is electrically connected to the external power supply through an external control switch group.
[0041] The worm motor 210 provides rotational power to drive the worm 28, which engages and drives the worm wheel 27 and realizes reverse self-locking, that is, the worm wheel 27 cannot drive the worm 28 to rotate. The worm bearing 29 is used to rotate the worm 28 and limit the worm 28 to the engaged position.
[0042] The working principle of the material splicing device with an adjustment mechanism for producing fiber flannel provided by the utility model is as follows:
[0043] The rotating shaft 21 is used to rotatably connect the equipment platform 1 and the fixedly connected U-shaped frame 22. The U-shaped frame 22 is used to rotatably connect the roller shaft 23. The roller shaft 23 is used to connect to the winding roller 24, which rewinds the fabric. The winding motor mounting plate 26 is used to mount the winding motor 25, which provides rotational power to rotate the winding roller 24. The worm motor 210 provides rotational power to drive the worm 28. The worm 28 engages and drives the worm wheel 27, while achieving reverse self-locking, that is, the worm wheel 27 cannot drive the worm 28 to rotate. The worm bearing 29 is used to rotatably connect to the worm 28 and confine the worm 28 to the engaged position.
[0044] Mounting post 32 is used to mount sliding beam 31. Sliding beam 31 is slidably connected to sliding sleeve 33, which is used to mount threaded sleeve 35. Threaded sleeve 35 is used to threadably connect the two sides of threaded rod 36. Because the threads on the two sides of threaded rod 36 are opposite, rotation of threaded rod 36 can cause the two threaded sleeves 35 to move closer and farther away from each other. Connecting plate 37 is used to mount pressure sensor 38, which detects the pressure of the edge of the fabric on pressure sensor 38. Once the vertical pressure exceeds a critical value, it is determined that the fabric is deflected during winding. Threaded motor mounting platform 310 is used to mount threaded motor 39, which provides rotational power to drive threaded rod 36.
[0045] It is worth noting that the threaded motor 39 and the worm motor 210 disclosed in the above embodiment should be servo motors, and the external control switch group controls the winding motor 25, the pressure sensor 38, the worm motor 210 and the threaded motor 39 using methods commonly used in the prior art.
[0046] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A material splicing device with an adjustment mechanism for producing fiber flannel, characterized in that: It comprises an equipment platform (1), a winding unit (2) and a deviation detection unit (3); Equipment platform (1): a rectangular flat plate; The winding unit (2) comprises a rotating shaft (21), a U-shaped frame (22), a roller shaft (23), a winding roller (24), a winding motor (25) and a winding motor mounting plate (26); the middle part of the right side of the upper surface of the equipment platform (1) is rotatably connected to the rotating shaft (21); the top end of the rotating shaft (21) is fixedly connected to the middle part of the horizontal part of the U-shaped frame (22); the two ends of the U-shaped frame (22) are respectively rotatably connected to the middle part of the roller shaft (23); the ends of the two roller shafts (23) close to each other are respectively fixedly connected to the middle parts of the two ends of the winding roller (24); the rear end of the rear roller shaft (23) is fixedly connected to the output shaft of the winding motor (25); the bottom end of the winding motor (25) is fixedly connected to the winding motor mounting plate (26); the front end of the winding motor mounting plate (26) is fixedly connected to the U-shaped frame (22); the input end of the winding motor (25) is electrically connected to the external power supply through an external control switch group; The deviation detection unit (3) is installed on the left side of the upper surface of the equipment platform (1).
2. A material splicing device with an adjustment mechanism for producing fiber flannel according to claim 1, characterized in that: The winding unit (2) further comprises a worm wheel (27), a worm (28), a worm bearing (29) and a worm motor (210); the middle portion of the rotating shaft (21) is fixedly connected to the worm wheel (27); the worm wheel (27) is meshedly connected to the worm (28); both ends of the worm (28) are rotatably connected and pass through the worm bearing (29); the bottom end of the worm bearing (29) is fixedly connected to the equipment platform (1); the rear end of the worm (28) is fixedly connected to the output shaft of the worm motor (210); the bottom end of the worm motor (210) is fixedly connected to the equipment platform (1); and the input end of the worm motor (210) is electrically connected to an external power supply via an external control switch group.
3. A material splicing device with an adjustment mechanism for producing fiber flannel according to claim 2, characterized in that: The offset detection unit (3) comprises a sliding beam (31), a mounting column (32) and a sliding sleeve (33); the two ends of the bottom surface of the sliding beam (31) can be distinguishably fixedly connected to the mounting column (32); the bottom ends of the mounting column (32) are respectively fixedly connected to the front and rear ends of the left side of the upper surface of the equipment platform (1); and the two sliding sleeves (33) are respectively slidably connected to the sliding beam (31).
4. A material splicing device with an adjustment mechanism for producing fiber flannel according to claim 3, characterized in that: The offset detection unit (3) further comprises a middle bearing (34), a threaded sleeve (35) and a threaded rod (36); the middle portion of the upper surface of the sliding beam (31) is fixedly connected to the middle bearing (34); the middle bearing (34) is rotatably connected to the middle portion of the threaded rod (36); opposite threads are respectively provided at both ends of the threaded rod (36); both sides of the threaded rod (36) are respectively threadedly connected to the threaded sleeve (35); and the eastern end of the threaded sleeve (35) can be distinguishably fixedly connected to the corresponding sliding sleeve (33).
5. A material splicing device with an adjustment mechanism for producing fiber flannel according to claim 4, characterized in that: The offset detection unit (3) further includes a connecting plate (37) and a pressure sensor (38). The top ends of the sliding sleeves (33) are respectively fixedly connected to the connecting plates (37). The top ends of the two connecting plates (37) on the sides close to each other are respectively fixedly connected to the pressure sensors (38). The input end of the pressure sensor (38) is electrically connected to an external power supply via an external control switch group.
6. A material splicing device with an adjustment mechanism for producing fiber flannel according to claim 5, characterized in that: The offset detection unit (3) further comprises a threaded motor (39) and a threaded motor mounting platform (310), the rear end of the threaded rod (36) being fixedly connected to the output shaft of the threaded motor (39), the bottom end of the threaded motor (39) being fixedly connected to the threaded motor mounting platform (310), the front end of the threaded motor mounting platform (310) being fixedly connected to the sliding beam (31), and the input end of the threaded motor (39) being electrically connected to an external power supply via an external control switch group.