Scrap edge cutting and winding device for plastic film

By designing automated winding and cutting components, the problem of low efficiency in winding the waste edges of plastic films is solved, the waste edges can be conveniently separated and efficiently collected, and the production efficiency and adaptability of the device are improved.

CN223328737UActive Publication Date: 2025-09-12TIANJIN RICHLAND PACKAGING CO LTD
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Patent Information

Application Number
CN202422895462.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-09-12
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

Existing plastic film waste edge cutting and winding devices have problems such as low winding efficiency and inconvenience in waste separation, which affects the overall processing efficiency.

Method used

A device including a winding component, a quantitative sensor and an electric clamp was designed. The winder was driven by a servo motor, and automatic winding and rewinding were achieved in combination with the quantitative sensor and the electric clamp. The waste edge was automatically loosened when the predetermined thickness was reached. The cutting component had an adjustable cutting width to achieve intelligent control.

Benefits of technology

It improves the production efficiency of plastic film, ensures that the waste edges are tightly rolled up, reduces manual intervention, enhances the versatility and adaptability of the device, and realizes the convenient separation and efficient collection of waste edges.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of film processing, in particular to a slitter edge cutting and winding device for a plastic film. According to the waste edge cutting and winding device for the plastic film, waste materials can be conveniently separated. The device comprises a rack, a feeding roller set, a discharging roller set, a cutting assembly and a winding assembly. A feeding roller set and a discharging roller set are arranged on the left side and the right side of the top of the rack respectively, an adjustable cutting assembly capable of adjusting the cutting width of film waste edges is arranged in the middle of the rack, and a winding assembly is arranged at the position, close to the cutting assembly, of the left side of the top of the rack. Through cooperative work of the winding assembly, the quantitative induction piece and the electric clamp, automatic winding and winding and loosening and discharging of film waste edges can be achieved, and the production efficiency of plastic films can be improved advantageously; and through the adjustable design of the cutting assembly, the cutting width can be flexibly adjusted according to the width and slitter edge requirements of different plastic films, and the universality and adaptability of the device can be enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of film processing, in particular to a waste edge cutting and winding device for plastic films. Background Art

[0002] In the production and processing of plastic film, the cutting and winding of film waste is a crucial step. Traditionally, this process has relied on manual labor, which is not only inefficient but also difficult to ensure cutting accuracy and winding quality. With the continuous development of automation technology, several highly automated plastic film waste cutting and winding devices have appeared on the market.

[0003] For example, the Chinese utility model patent authorization announcement number CN213532869U discloses a plastic film trimming waste collection mechanism, including a frame, on which a winding core for winding up the waste edges and a driving member for driving the winding core to rotate are provided. Although the device has a certain improvement in the winding efficiency of the film waste edges, there is still a problem of low efficiency in removing the film waste edges after winding, which in turn has an adverse effect on the overall processing efficiency of the plastic film.

[0004] In view of the problems existing in the prior art, a waste edge cutting and winding device for plastic film is proposed, which is convenient for waste separation and aims to solve the above technical problems. Utility Model Content

[0005] In order to overcome some shortcomings that still exist in the actual use of the device, the technical problem of the utility model is to provide a waste edge cutting and winding device for plastic film that is convenient for waste separation.

[0006] Technical solution: A waste edge cutting and winding device for plastic film, comprising a stand, a feed roller group and a discharge roller group, wherein the feed roller group and the discharge roller group are respectively arranged on the left and right sides of the top of the stand, and further comprising a cutting assembly and a winding assembly, wherein an adjustable cutting assembly capable of adjusting the cutting width of the waste edge of the film is arranged in the middle of the stand, and a winding assembly is arranged on the left side of the top of the stand near the cutting assembly, and the winding assembly comprises a mounting seat, a servo motor, a winder and a quantitative sensing component, a mounting seat is arranged on the left side of the top of the stand, a servo motor is installed on the mounting seat, and the output shaft end of the servo motor is connected to the winder, and the mounting seat is also provided with a quantitative sensing component for detecting the thickness of the wound waste edge of the film.

[0007] Furthermore, the winder includes a winding slot disk, a support rod and an elastic member. The output shaft end of the servo motor is connected to the winding slot disk. The slot hole at the bottom of the winding slot disk is evenly spaced along the circumference with support rods that can be folded and adjusted. An elastic member is respectively connected between the end of each support rod and the side wall of the slot hole at the bottom of the winding slot disk.

[0008] Furthermore, a feeding hole is opened on the left side of the top of the stand, and the feeding hole is located directly below the support rod.

[0009] Furthermore, the quantitative sensing component includes a guide sleeve, a mounting frame, a contact roller, a reset member, a pressure sensor and an electric clamp. A guide sleeve is provided on the upper part of the mounting seat close to the side of the winding slot disk, and a mounting frame is slidingly provided in the guide sleeve. A rotating sleeve on the mounting frame is provided with a contact roller for sensing the thickness of the film waste edge winding. A reset member is connected between the upper part of the mounting frame and the side wall of the guide sleeve. A pressure sensor that can contact the mounting frame is provided in the middle of the mounting seat, and an electric clamp for automatically retracting the support rod is provided at the bottom of the guide sleeve, and the electric clamp is electrically connected to the pressure sensor.

[0010] Furthermore, the cutting assembly includes an adjusting frame, an adjusting rod, a movable seat and a cutter. An adjusting frame is respectively provided in the middle of the front and rear sides of the top of the stand. The adjusting frame is rotatably connected to the adjusting rod. The adjusting frame is horizontally slidably connected to the movable seat, and the movable seat is threadedly connected to the adjusting rod. A cutter for cutting the waste edge of the plastic film is provided on the upper part of the movable seat.

[0011] Furthermore, an electric shear is also included. The electric shear is provided on the left side of the movable seat for automatically cutting the waste edge of the film, and the electric shear is also electrically connected to the pressure sensor.

[0012] Furthermore, it also includes a positioning member, which includes a connecting seat and a positioning roller. A connecting seat is provided on the right side of the two adjustment frames, and two positioning rollers for pulling and limiting the plastic film are rotatably connected between the upper parts of the two connecting seats.

[0013] Compared with the existing technology, the utility model has the following advantages: through the coordinated work of the winding component, the quantitative sensing part and the electric clamp, the waste edges of the film can be automatically wound and rolled and loosened and dropped, which is beneficial to improving the production efficiency of the plastic film; through the adjustable design of the cutting component, the cutting width can be flexibly adjusted according to the width and waste edge requirements of different plastic films, which is beneficial to enhancing the versatility and adaptability of the device; the quantitative sensing part can accurately detect the thickness of the waste edge winding, ensure the close arrangement of the waste edges during the winding process, and avoid loose winding or waste due to uneven thickness; the device can automatically respond to changes in the thickness of the waste edge, realize intelligent control and operation, reduce manual intervention, and thus help improve the stability and reliability of plastic film production. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0015] Figure 2 It is a top view of the utility model.

[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of the cutting component and the positioning member of the utility model.

[0017] Figure 4 It is a three-dimensional structural diagram of the winding assembly and quantitative sensing component of the utility model.

[0018] Figure 5 It is a schematic diagram of the three-dimensional structure of the winding component of the present invention.

[0019] Figure 6 It is a three-dimensional structural diagram of the quantitative sensing component and the electric clamp of the utility model.

[0020] Among them, the above-mentioned drawings include the following figure marks: 1. Stand, 2. Feed roller group, 3. Discharge roller group, 4. Adjustment frame, 5. Adjustment rod, 6. Moving seat, 7. Cutter, 8. Electric shears, 9. Connecting seat, 10. Positioning roller, 11. Mounting seat, 12. Servo motor, 13. Winding slot, 14. Support rod, 15. Elastic part, 16. Guide sleeve, 17. Mounting frame, 18. Contact roller, 19. Reset part, 20. Pressure sensor, 21. Electric clamp, 100. Cutting hole, a. Plastic film, b. Waste edge of film. DETAILED DESCRIPTION

[0021] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are merely illustrative and are not intended to limit the scope of the present invention. Furthermore, descriptions of known structures and technologies are omitted in the following description to avoid unnecessary confusion regarding the concepts of the present invention.

[0022] Embodiment: The utility model provides a waste edge cutting and winding device for plastic film, such as Figures 1 to 6As shown, it includes a stand 1, a feed roller group 2, a discharge roller group 3, a cutting component and a winding component. The feed roller group 2 and the discharge roller group 3 are respectively provided on the left and right sides of the top of the stand 1. The feed roller group 2 and the discharge roller group 3 are two motor-driven conveying rollers that are used in conjunction with each other, and the two motor-driven conveying rollers in the same group rotate in opposite directions to each other, so as to smoothly convey the plastic film a. A cutting component is provided in the middle of the stand 1, and the cutting width of the waste edge b of the film can be flexibly adjusted according to the actual use situation through the cutting component, and the use range is wide; the left side of the top of the stand 1 is close to the cutting A winding component is provided at the component, and the winding component includes a mounting seat 11, a servo motor 12, a winder and a quantitative sensing component. A mounting seat 11 is provided on the top left side of the stand 1, and a servo motor 12 is installed on the mounting seat 11. The output shaft end of the servo motor 12 is connected to the winder, and the cut film waste edge b can be automatically wound and wound by the winder. A quantitative sensing component is also provided on the mounting seat 11, and the quantitative sensing component can realize automatic detection and sensing of the winding thickness of the film waste edge b, which is conducive to precise control of the winding thickness of the film waste edge b.

[0023] Further, such as Figure 4 and Figure 5 As shown, the winder includes a winding slot disk 13, a support rod 14 and an elastic member 15. The output shaft end of the servo motor 12 is connected to the winding slot disk 13. Five support rods 14 are arranged in the slot hole at the bottom of the winding slot disk 13 for sliding at uniform intervals along the circumferential direction. By synchronously retracting and adjusting each support rod 14 toward the center of the winding slot disk 13, the film waste edge b wound thereon can be conveniently blanked; an elastic member 15 is respectively connected between the end of each support rod 14 and the side wall of the slot hole at the bottom of the winding slot disk 13. The elastic member 15 is a compression spring, which can provide an outward tensioning force to the support rod 14 connected thereto, so as to wind and reel the cut film waste edge b; a discharge hole 100 is opened on the left side of the top of the stand 1, and the discharge hole 100 is located directly below the support rod 14, which is conducive to the accurate drop of the wound and cut film waste edge b from the discharge hole 100, and the container can be placed under the discharge hole 100 to conveniently collect and process the film waste edge b.

[0024] Further, such as Figure 4 and Figure 6As shown, the quantitative sensing component includes a guide sleeve 16, a mounting frame 17, a contact roller 18, a reset member 19, a pressure sensor 20 and an electric clamp 21. A guide sleeve 16 is provided on the upper part of the mounting seat 11 near the side of the winding groove disc 13. The mounting frame 17 is slidably provided in the guide sleeve 16. The contact roller 18 is provided on the rotating sleeve of the mounting frame 17. A reset member 19 is connected between the upper part of the mounting frame 17 and the side wall of the guide sleeve 16. A pressure sensor 20 capable of contacting the mounting frame 17 is provided in the middle of the mounting seat 11. An electric clamp for automatically retracting the support rod 14 is provided at the bottom of the guide sleeve 16. 21, and the electric clamp 21 is electrically connected to the pressure sensor 20. The electric clamp 21 can be a small electric clamp on the existing market (model EFG-12 or EFG-8, etc.); when the waste edge b of the film is rolled up to a predetermined thickness value, it can squeeze the contact roller 18 so that the contact roller 18 and the mounting frame 17 thereon can abut against the pressure sensor 20, and then the pressure sensor 20 sends the sensed signal to the electric clamp 21 through the controller, so that the electric clamp 21 can control the two clamping arms thereon to retract each other to automatically tighten the support rod 14.

[0025] Further, such as Figures 1 to 3 As shown, the cutting assembly includes an adjusting frame 4, an adjusting rod 5, a movable seat 6 and a cutter 7. An adjusting frame 4 is respectively provided in the middle of the front and rear sides of the top of the stand 1. The adjusting frame 4 is rotatably connected to the adjusting rod 5. The adjusting frame 4 is horizontally slidably connected to the movable seat 6, and the movable seat 6 is threadedly connected to the adjusting rod 5. A cutter 7 is provided on the upper part of the movable seat 6. By rotating the adjusting rod 5, the positions of the movable seat 6 and the cutter 7 can be conveniently adjusted, which is conducive to conveniently adjusting the cutting width of the waste edge b of the plastic film a.

[0026] Further, such as Figure 3 As shown, an electric shear 8 is also included. The electric shear 8 for automatically cutting the waste edge b of the film is arranged on the left side of the movable seat 6, and the electric shear 8 is also electrically connected to the pressure sensor 20. The electric shear 8 can be the pneumatic scissors commonly used in the prior art (the blade model can be HS-K56).

[0027] In addition, if Figures 1 to 3 As shown, a positioning member is also included, and the positioning member includes a connecting seat 9 and a positioning roller 10. A connecting seat 9 is provided on the right side of the two adjustment frames 4, and a positioning roller 10 is rotatably connected between the upper parts of the two connecting seats 9. The two positioning rollers 10 can be used to pull and limit the plastic film a passing through it, which is beneficial for the electric shears 8 to cut the waste edge b of the plastic film a.

[0028] When in use, the plastic film a is passed through the feed roller group 2 and passed between the positioning rollers 10 in the middle of the stand 1. The plastic film a is continuously and smoothly conveyed by controlling the feed roller group 2 to start. The positioning rollers 10 can realize the directional guidance and conveying of the plastic film a, and cooperate with the cutter 7 to cut the film waste edge b on the plastic film a; the position of the movable seat 6 and the cutter 7 thereon can be adjusted by rotating the adjusting rod 5, so that the cutter 7 can accurately cut the waste edge of the plastic film a, which is conducive to meeting the cutting requirements of different widths of the film waste edge b; the cut plastic film a is passed through the discharge roller group 3, and the cut film waste edge b is passed through the electric shears 8 and wound around the outside of the support rod 14. Starting the servo motor 12 can drive the support rod 14 on it to rotate through the winding slot disc 13 to wind the film waste edge b. The elastic force of the elastic member 15 can support and tension the support rod 14 on it. When the film scrap b on the support rod 14 is rolled up to a certain thickness, the contact roller 18 moves outward as the thickness of the film scrap b increases. When the mounting bracket 17 contacts and abuts the pressure sensor 20, a signal is sent out after the pressure on the pressure sensor 20 reaches a preset value, thereby enabling the electric clamp 21 to control the arc clamp arms thereon to retract each other, thereby pushing the support rod 14 to automatically tighten toward the middle, so that the support rod 14 can be separated from the film scrap b after rolling up. At the same time, the electric shears 8 is started and can automatically cut the film scrap b, that is, complete a rolling cycle operation, and the film scrap b coil after rolling up and cutting will automatically fall down from the blanking hole 100, which is conducive to the convenient automatic loosening and blanking of the film scrap b after rolling up, which not only helps to reduce the space occupied, but also has a high degree of automation.

[0029] It should be understood that the above description is only for illustrative purposes and is not intended to limit the present invention. Those skilled in the art will understand that variations of the present invention will be within the scope of the claims herein.

Claims

1. A waste edge cutting and winding device for plastic film, comprising a stand (1), a feed roller group (2) and a discharge roller group (3), wherein the feed roller group (2) and the discharge roller group (3) are respectively provided on the left and right sides of the top of the stand (1), and the device is characterized in that: The invention also includes a cutting component and a winding component. An adjustable cutting component capable of adjusting the cutting width of the waste edge (b) of the film is provided in the middle of the stand (1). A winding component is provided on the left side of the top of the stand (1) near the cutting component. The winding component includes a mounting seat (11), a servo motor (12), a winder and a quantitative sensing component. A mounting seat (11) is provided on the left side of the top of the stand (1). A servo motor (12) is installed on the mounting seat (11). The output shaft end of the servo motor (12) is connected to the winder. A quantitative sensing component for detecting the winding thickness of the waste edge (b) of the film is also provided on the mounting seat (11).

2. A waste edge cutting and winding device for plastic film according to claim 1, characterized in that: The reel comprises a reeling slot disc (13), a support rod (14) and an elastic member (15); the output shaft end of the servo motor (12) is connected to the reeling slot disc (13); the slot hole at the bottom of the reeling slot disc (13) is evenly spaced along the circumference with support rods (14) that can be retracted and adjusted; and the end of each support rod (14) is connected to the side wall of the slot hole at the bottom of the reeling slot disc (13) with an elastic member (15).

3. A waste edge cutting and winding device for plastic film according to claim 2, characterized in that: A feeding hole (100) is provided on the left side of the top of the stand (1), and the feeding hole (100) is located directly below the support rod (14).

4. A waste edge cutting and winding device for plastic film according to claim 3, characterized in that: The quantitative sensing component includes a guide sleeve (16), a mounting frame (17), a contact roller (18), a reset member (19), a pressure sensor (20) and an electric clamp (21). The guide sleeve (16) is provided on the upper part of the mounting seat (11) near the side of the winding slot disk (13). The mounting frame (17) is slidably provided in the guide sleeve (16). The mounting frame (17) is provided with a contact roller (18) for sensing the winding thickness of the film waste edge (b). The reset member (19) is connected between the upper part of the mounting frame (17) and the side wall of the guide sleeve (16). The middle part of the mounting seat (11) is provided with a pressure sensor (20) capable of contacting the mounting frame (17). The bottom of the guide sleeve (16) is provided with an electric clamp (21) for automatically retracting the support rod (14), and the electric clamp (21) is electrically connected to the pressure sensor (20).

5. A waste edge cutting and winding device for plastic film according to claim 4, characterized in that: The cutting assembly comprises an adjusting frame (4), an adjusting rod (5), a movable seat (6) and a cutter (7); the adjusting frame (4) is respectively provided in the middle of the front and rear sides of the top of the stand (1); the adjusting frame (4) is rotatably connected to the adjusting rod (5); the adjusting frame (4) is horizontally slidably connected to the movable seat (6); the movable seat (6) is threadedly connected to the adjusting rod (5); and the upper part of the movable seat (6) is provided with a cutter (7) for cutting the waste edge (b) of the plastic film (a).

6. A waste edge cutting and winding device for plastic film according to claim 5, characterized in that: It also includes an electric shear (8), which is provided on the left side of the movable seat (6) for automatically cutting the waste edge (b) of the film, and the electric shear (8) is also electrically connected to the pressure sensor (20).

7. A waste edge cutting and winding device for plastic film according to claim 5, characterized in that: It also includes a positioning member, which includes a connecting seat (9) and a positioning roller (10). The right side of the two adjustment frames (4) is provided with a connecting seat (9), and two positioning rollers (10) for pulling and limiting the plastic film (a) are rotatably connected between the upper parts of the two connecting seats (9).

Citation Information

Patent Citations

  • Plastic film trimming waste collecting mechanism

    CN213532869U