Carbonization furnace for waste batteries
By combining the open mouth and the rotating assembly in the carbonization furnace design, uniform heating and convenient loading and unloading of waste batteries are achieved, solving the problems of uneven heating of batteries and inconvenient loading and unloading in the existing technology and improving the pyrolysis efficiency.
Patent Information
- Application Number
- CN202422202554.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The batteries in existing carbonization furnaces are heated unevenly, resulting in low pyrolysis efficiency and inconvenient loading and unloading of waste batteries.
A carbonization furnace for waste batteries is designed. Open openings are provided at both ends of the furnace body. The walking component has freedom, the heat insulation plate is adapted to the open opening, the pyrolysis chamber is rotatably connected to the heat insulation plate, and the rotating component drives the pyrolysis chamber to rotate. The heater is used to evenly heat the waste batteries, and the batteries can be conveniently loaded and unloaded through the walking component.
It achieves uniform heating of waste batteries, improves pyrolysis efficiency, and facilitates loading and unloading of batteries to prevent heat leakage.
Smart Images

Figure CN223329243U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of carbonization furnaces, and in particular relates to a carbonization furnace for waste batteries. Background Art
[0002] Lithium batteries are widely used in the automotive, digital, and photovoltaic industries, generating enormous market demand. The copper, aluminum, iron, and positive and negative electrode powders contained in used lithium batteries all have significant recycling value. With the increasing number of discarded batteries, battery recycling and reuse are crucial from both an environmental and sustainable development perspective. Battery recycling begins by placing the batteries in a pyrolysis carbonization furnace, where they undergo high-temperature pyrolysis, converting the electrolyte into flue gas and pyrolyzing and carbonizing organic materials such as the separator and binder within the battery. The pyrolyzed batteries are then crushed, and a series of screening steps are performed to separate the copper, aluminum, iron, and positive and negative electrode powders from the crushed batteries.
[0003] When batteries are pyrolyzed in a carbonization furnace, most of the time the batteries are placed in the carbonization furnace and pyrolyzed by the high temperature inside the carbonization furnace. However, this method generally stacks the batteries together in the carbonization furnace, which causes uneven heating of the batteries during pyrolysis. The pyrolysis time is long, resulting in low pyrolysis efficiency and inconvenience in loading and unloading of used batteries. Utility Model Content
[0004] The embodiment of the utility model provides a carbonization furnace for waste batteries to solve the technical problems in the prior art that the batteries in the carbonization furnace are unevenly heated, resulting in low pyrolysis efficiency and inconvenient loading and unloading of waste batteries.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is to provide a carbonization furnace for waste batteries, comprising:
[0006] The furnace body has a heating space; the furnace body has two opposite ends with through openings, the openings being connected to the heating space; the furnace body is provided with a heating cavity and a heater installed in the heating cavity;
[0007] A walking assembly having the freedom to pass through the opening and enter and exit the heating space; the walking assembly is provided with two spaced-apart heat insulation boards, and the two heat insulation boards are respectively adapted to the two openings;
[0008] A pyrolysis chamber is installed between the two heat insulation plates and is rotatably connected to the two heat insulation plates; the pyrolysis chamber is used to store waste batteries;
[0009] The rotating assembly is provided on the traveling assembly and is in transmission connection with the pyrolysis chamber, and is used for driving the pyrolysis chamber to rotate in the heating space.
[0010] In one possible implementation, the walking assembly includes a support plate and a walking member; the support plate is adapted to the heating space and is slidingly connected to the inner wall of the furnace body, and the two heat insulation plates are arranged in parallel and spaced apart on the support plate; the walking member is installed on the support plate to drive the support plate to move; the rotating assembly is arranged on the support plate.
[0011] In a possible implementation, the walking member includes a mounting frame and a plurality of rollers, wherein the mounting frame is disposed on the support plate and is located below the support plate; the plurality of rollers are disposed on the mounting frame and are rotatably connected to the mounting frame.
[0012] In one possible implementation, the rotating assembly includes a main gear, a sub-gear and a driving member; the main gear is provided on the heat insulation plate and is rotationally connected to the heat insulation plate; the sub-gear is provided on the pyrolysis chamber and is located on the side of the heat insulation plate away from the pyrolysis chamber, and the sub-gear is meshed with the main gear; the driving member is provided on the support plate and is transmission-connected to the main gear.
[0013] In a possible implementation, the carbonization furnace for waste batteries is further provided with two fire-blocking assemblies, both of which are arranged on the support plate and located on both sides of the pyrolysis chamber. The two fire-blocking assemblies and the two insulation plates form a fire-blocking fence around the pyrolysis chamber, and the fire-blocking assembly has the freedom to rotate along the support plate, so as to open or close the fire-blocking fence.
[0014] In a possible implementation, the fire-blocking assembly includes a bracket and a fire-blocking curtain. The bracket is disposed on the support plate and is rotatably connected to the support plate. The fire-blocking curtain is disposed on the bracket.
[0015] In a possible implementation, the pyrolysis chamber is provided with a feed port, and a closing plate is provided on the pyrolysis chamber. The closing plate is rotatably connected to the pyrolysis chamber and is used to close or open the feed port.
[0016] In a possible implementation, a sealing ring is further provided on the heat insulation plate.
[0017] In a possible implementation, an air inlet and an air outlet are respectively provided on the two heat insulation boards.
[0018] In a possible implementation, there are multiple heating chambers, which are arranged in parallel and spaced apart above the pyrolysis chamber.
[0019] The utility model provides a carbonization furnace for waste batteries with the following beneficial effects: compared with the prior art, the utility model provides a carbonization furnace for waste batteries, when in use, because the furnace body is provided with through-openings at opposite ends thereof, and the walking assembly has the freedom to pass through the openings and enter and exit the heating space, and at the same time, the two heat insulation plates on the walking assembly are adapted to the openings, and the pyrolysis chamber is arranged between the two heat insulation plates, so when pyrolyzing waste batteries, the walking assembly is controlled to move out of the heating space, and the waste batteries are placed in the pyrolysis chamber, and the walking mechanism is controlled to move into the heating space, and the heat insulation plates on the walking assembly are adapted to the openings on the furnace body, thereby sealing the heating space, and finally A heater located in the heating chamber is used to supply temperature to the heating space, thereby pyrolyzing the waste batteries; since the pyrolysis chamber is rotatably connected to the heat insulation plate, and the rotating assembly provided on the walking assembly is rotatably connected to the pyrolysis chamber, after the pyrolysis chamber is moved into the heating space, the rotating assembly controls the rotation of the pyrolysis chamber, thereby heating the waste batteries evenly during the rotation process; in this way, the rotation of the waste batteries located in the pyrolysis chamber is controlled by the rotating assembly, thereby heating the waste batteries evenly; the walking assembly is used to drive the pyrolysis chamber in and out of the heating space, thereby making it more convenient to load and unload the waste batteries, and at the same time the heat insulation plate is used to close the open opening, thereby closing the heating space to prevent heat leakage. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0021] Figure 1 The structure of the carbonization furnace provided by the embodiment of the utility model is schematically shown. Figure 1 ;
[0022] Figure 2 The structure of the carbonization furnace provided by the embodiment of the utility model is schematically shown. Figure 2 ;
[0023] Figure 3 This is a front view of the carbonization furnace provided in an embodiment of the present utility model.
[0024] Among them, the reference numerals in the figures are:
[0025] 1. Furnace body; 11. Heating space; 12. Opening; 13. Heating chamber; 14. Heater; 2. Pyrolysis chamber; 21. Feeding port; 22. Closing plate; 23. Locking piece; 3. Traveling assembly; 31. Heat insulation board; 32. Support plate; 33. Mounting frame; 34. Roller; 35. Sealing ring; 36. Air inlet; 37. Air outlet; 4. Rotating assembly; 41. Main gear; 42. Sub-gear; 43. Driving part; 5. Fire stop assembly; 51. Bracket; 52. Fire stop curtain. DETAILED DESCRIPTION
[0026] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0027] It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or indirectly connected to the other element.
[0028] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.
[0030] See also Figures 1 to 3Now, the carbonization furnace for waste batteries provided by the utility model is described. A carbonization furnace for waste batteries includes a furnace body 1, a traveling assembly 3, a pyrolysis chamber 2 and a rotating assembly 4. The furnace body 1 is provided with a heating space 11, and two opposite ends of the furnace body 1 are provided with a through opening 12, which is connected to the heating space 11; the furnace body 1 is provided with a heating chamber 13 and a heater 14 installed in the heating chamber 13; the traveling assembly 3 has the freedom to enter and exit the heating space 11 through the opening 12, and the traveling assembly 3 is provided with two spaced-apart insulation plates 31, and the two insulation plates 31 are respectively adapted to the two openings 12; the pyrolysis chamber 2 is installed between the two insulation plates 31 and is respectively rotatably connected to the two insulation plates 31, and the pyrolysis chamber 2 is used for storing waste batteries; the rotating assembly 4 is provided on the traveling assembly 3 and is transmission-connected to the pyrolysis chamber 2, and is used to drive the pyrolysis chamber 2 to rotate in the heating space 11; the pyrolysis chamber 2 is provided with a vent, and the flue gas formed after the electrolyte is heated flows out through the vent.
[0031] Compared with the prior art, the carbonization furnace for waste batteries provided in this embodiment is more efficient than the conventional one. When in use, the carbonization furnace for waste batteries provided in this embodiment has openings 12 at opposite ends of the furnace body 1, and the walking assembly 3 has the freedom to pass through the openings 12 and enter and exit the heating space 11. At the same time, the two heat insulation plates 31 on the walking assembly 3 are adapted to the openings 12, and the pyrolysis chamber 2 is arranged between the two heat insulation plates 31. Therefore, when pyrolyzing waste batteries, the walking assembly 3 is controlled to move outside the heating space 11, and the waste batteries are placed in the pyrolysis chamber 2. The walking mechanism is controlled to move into the heating space 11, and the heat insulation plates 31 on the walking assembly 3 are adapted to the openings 12 on the furnace body 1, thereby closing the heating space 11. Finally, the heating chamber 11 is sealed by using the heating chamber 2. The heater 14 in the hot chamber 13 provides heat to the heating space 11, thereby pyrolyzing the waste batteries; since the pyrolysis chamber 2 is rotatably connected to the heat insulation plate 31, and the rotating component 4 provided on the walking component 3 is rotatably connected to the pyrolysis chamber 2, after the pyrolysis chamber 2 is moved into the heating space 11, the rotating component 4 controls the rotation of the pyrolysis chamber 2, so that the waste batteries are heated evenly during the rotation process; in this way, the rotation of the waste batteries located in the pyrolysis chamber 2 is controlled by the rotating component 4, so that the waste batteries are heated evenly; the walking component 3 is used to drive the pyrolysis chamber 2 in and out of the heating space 11, so that the waste batteries are more conveniently loaded and unloaded, and at the same time the open mouth 12 is closed by the heat insulation plate 31, and then the heating space 11 is closed to prevent heat leakage.
[0032] See also Figure 1 and Figure 2As a specific embodiment of the carbonization furnace for waste batteries provided by the present invention, the walking assembly 3 includes a support plate 32 and a walking piece; the support plate 32 is adapted to the heating space 11 and is slidably connected to the inner wall of the furnace body 1, and two heat insulation plates 31 are arranged on the support plate 32 in parallel and at intervals; the rotating assembly 4 is arranged on the support plate 32; since the support plate 32 located in the heating space 11 is slidably connected to the inner wall of the furnace body 1, the two heat insulation plates 31 are supported by the support plate 32, thereby driving the pyrolysis chamber 2 to move; the walking piece is installed on the support plate 32 to facilitate driving the support plate 32 to move; the rotating assembly 4 is arranged on the support plate 32 to facilitate controlling the rotation of the pyrolysis chamber 2.
[0033] See also Figure 1 and Figure 2 As a specific embodiment of the carbonization furnace for waste batteries provided by the present invention, the walking part includes a mounting frame 33 and a plurality of rollers 34. The mounting frame 33 is arranged on the support plate 32 and is located below the support plate 32; the plurality of rollers 34 are arranged on the mounting frame 33 and are rotatably connected to the mounting frame 33; the rollers 34 are connected to the support plate 32 by means of the mounting frame 33. When controlling the movement of the support plate 32, it is only necessary to push or pull the support plate 32 to move, so as to drive the rollers 34 to move, and then drive the support plate 32 to move. With the help of the rollers 34, the movement of the support plate 32 can be made more labor-saving; a hub motor is also provided on the roller 34. With the help of the hub motor, there is no need to pull or push the support plate 32 to move. The movement of the rollers 34 can be directly controlled by the hub motor, thereby driving the support plate 32 to move.
[0034] See also Figure 1 and Figure 3 As a specific embodiment of the carbonization furnace for waste batteries provided by the present invention, the rotating assembly 4 includes a main gear 41, a sub-gear 42 and a driving member 43. The main gear 41 is provided on the heat insulation plate 31 and is rotatably connected to the heat insulation plate 31; the sub-gear 42 is provided on the pyrolysis chamber 2 and is located on the side of the heat insulation plate 31 away from the pyrolysis chamber 2, and the sub-gear 42 is meshed with the main gear 41; the driving member 43 is provided on the support plate 32 and is transmission-connected to the main gear 41; because the driving member 43 is transmission-connected to the main gear 41, and the sub-gear 42 is meshed with the main gear 41, and the main gear 41 is provided on the heat insulation plate 31 Therefore, when the pyrolysis chamber 2 is controlled to rotate, the driving member 43 drives the main gear 41 to rotate, the main gear 41 drives the sub-gear 42 to rotate, and then the sub-gear 42 drives the pyrolysis chamber 2 to rotate, so that the waste batteries in the pyrolysis chamber 2 are heated evenly, thereby improving the pyrolysis efficiency; since the sub-gear 42 is arranged on the side of the heat insulation plate 31 away from the pyrolysis chamber 2, the rotating component 4 does not have to withstand the high temperature inside the heating space 11, so that the rotating component 4 works better; the driving member 43 includes a driving plate and a motor, the driving plate is fixed on the support plate 32, the motor is installed on the driving plate, and the free end of the motor is transmission-connected to the main gear 41.
[0035] See also Figure 2 As a specific embodiment of the carbonization furnace for waste batteries provided by the present invention, a carbonization furnace for waste batteries is further provided with two fire-blocking assemblies 5. The two fire-blocking assemblies 5 are both provided on the support plate 32 and are located on both sides of the pyrolysis chamber 2. The two fire-blocking assemblies 5 and the two heat insulation plates 31 form a fire-blocking fence around the pyrolysis chamber 2. The fire-blocking assembly 5 has the freedom to rotate along the support plate 32 for opening or closing the fire-blocking fence. After the pyrolysis of the waste batteries in the pyrolysis chamber 2 is completed, the walking assembly 3 drives the pyrolysis chamber 2 to move outside the heating space 11. The high-temperature hot air around the pyrolysis chamber 2 will dissipate to the surroundings. Therefore, in order to prevent the high-temperature hot air from burning the staff, two fire-blocking components 5 are set on the support plate 32, so that they and the insulation plate 31 form a fire-blocking fence set around the pyrolysis chamber 2, thereby allowing the high-temperature hot air around the pyrolysis chamber 2 to dissipate upward, thereby protecting the staff; since the fire-blocking component 5 has the freedom to rotate along the support plate 32, when loading and unloading waste batteries, the fire-blocking fence can be opened by rotating the fire-blocking component 5, thereby facilitating the loading and unloading of waste batteries by the staff.
[0036] See also Figure 2 As a specific embodiment of the carbonization furnace for waste batteries provided by the utility model, the fire barrier assembly 5 includes a bracket 51 and a fire barrier curtain 52. The bracket 51 is arranged on the support plate 32 and is rotatably connected to the support plate 32; the fire barrier curtain 52 is arranged on the bracket 51; the fire barrier curtain 52 is set on the support plate 32 with the help of the bracket 51, and the bracket 51 is rotated to drive the fire barrier curtain 52 to rotate, thereby opening or closing the fire barrier fence; the fire barrier curtain 52 is light in weight, and rotating the fire barrier assembly 5 is even lighter.
[0037] See also Figure 1 and Figure 2 As a specific embodiment of the carbonization furnace for waste batteries provided by the utility model, the pyrolysis chamber 2 is provided with a feeding port 21, and the pyrolysis chamber 2 is provided with a closing plate 22, which is rotatably connected to the pyrolysis chamber 2 and is used to close or open the feeding port 21, and a locking member 23 is further provided on the closing plate 22, which is a buckle; when pyrolyzing the waste batteries, the feeding port 21 is opened by rotating the closing plate 22, so that the waste batteries are placed in the pyrolysis chamber 2; at the same time, since the rotating component 4 drives the pyrolysis chamber 2 to rotate, when the waste batteries in the pyrolysis chamber 2 are to be taken out, the pyrolysis chamber 2 is controlled to rotate by means of the rotating component 4, so that the feeding port 21 of the pyrolysis chamber 2 is set downward, and the waste batteries use their own gravity, so that the waste batteries can be taken out faster.
[0038] See also Figure 3As a specific embodiment of the carbonization furnace for waste batteries provided by the utility model, a sealing ring 35 is also provided on the heat insulation plate 31; although the heat insulation plate 31 is clamped with the open mouth 12, there is still a gap between the two, so a sealing ring 35 is provided on the heat insulation plate 31 to seal the gap and prevent the heat inside the heating space 11 from leaking out.
[0039] See also Figure 1 As a specific embodiment of the carbonization furnace for waste batteries provided by the utility model, an air inlet 36 and an air outlet 37 are respectively provided on the two heat insulation plates 31; the air inlet 36 and the air outlet 37 are respectively provided on the two heat insulation plates 31 so that the smoke in the storage bin can be collected and processed through the air outlet 37.
[0040] See also Figure 1 and Figure 2 As a specific embodiment of the carbonization furnace for waste batteries provided by the utility model, there are multiple heating chambers 13, which are arranged in parallel and spaced apart above the pyrolysis chamber 2; with the help of multiple parallel and spaced heating chambers 13, the heat of the heating space 11 is increased, thereby pyrolyzing the waste batteries faster.
[0041] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A carbonization furnace for waste batteries, characterized in that: include: The furnace body has a heating space; the furnace body has two opposite ends with through openings, the openings being connected to the heating space; the furnace body is provided with a heating cavity and a heater installed in the heating cavity; A walking assembly having the freedom to pass through the opening and enter and exit the heating space; the walking assembly is provided with two spaced-apart heat insulation boards, and the two heat insulation boards are respectively adapted to the two openings; A pyrolysis chamber is installed between the two heat insulation plates and is rotatably connected to the two heat insulation plates respectively; The pyrolysis bin is used to store waste batteries; The rotating assembly is provided on the traveling assembly and is in transmission connection with the pyrolysis chamber, and is used for driving the pyrolysis chamber to rotate in the heating space.
2. A carbonization furnace for waste batteries as claimed in claim 1, characterized in that: The walking assembly includes a support plate and a walking member; the support plate is adapted to the heating space and is slidably connected to the inner wall of the furnace body, and the two heat insulation plates are arranged on the support plate in parallel and spaced apart; the walking member is installed on the support plate to drive the support plate to move; the rotating assembly is arranged on the support plate.
3. A carbonization furnace for waste batteries as claimed in claim 2, characterized in that: The walking member includes a mounting frame and a plurality of rollers. The mounting frame is arranged on the support plate and is located below the support plate. The plurality of rollers are arranged on the mounting frame and are rotatably connected to the mounting frame.
4. A carbonization furnace for waste batteries as claimed in claim 2, characterized in that: The rotating assembly includes a main gear, a sub-gear and a driving member; the main gear is arranged on the heat insulation plate and is rotatably connected to the heat insulation plate; the sub-gear is arranged on the pyrolysis chamber and is located on the side of the heat insulation plate away from the pyrolysis chamber, and the sub-gear is meshed with the main gear; the driving member is arranged on the support plate and is transmission-connected to the main gear.
5. A carbonization furnace for waste batteries as claimed in claim 2, characterized in that: The carbonization furnace for waste batteries is also provided with two fire-blocking assemblies, both of which are arranged on the support plate and located on both sides of the pyrolysis chamber. The two fire-blocking assemblies and the two insulation plates form a fire-blocking fence around the pyrolysis chamber. The fire-blocking assembly has the freedom to rotate along the support plate and is used to open or close the fire-blocking fence.
6. A carbonization furnace for waste batteries as claimed in claim 5, characterized in that: The fire-blocking assembly includes a bracket and a fire-blocking curtain. The bracket is arranged on the support plate and is rotatably connected to the support plate; the fire-blocking curtain is arranged on the bracket.
7. The carbonization furnace for waste batteries according to claim 1, characterized in that: The pyrolysis chamber is provided with a feed port, and a closing plate is provided on the pyrolysis chamber. The closing plate is rotatably connected to the pyrolysis chamber and is used to close or open the feed port.
8. The carbonization furnace for waste batteries according to claim 1, characterized in that: The heat insulation plate is also provided with a sealing ring.
9. The carbonization furnace for waste batteries according to claim 1, characterized in that: An air inlet and an air outlet are respectively provided on the two heat insulation plates.
10. The carbonization furnace for waste batteries according to claim 1, characterized in that: There are multiple heating chambers, which are arranged in parallel and at intervals above the pyrolysis chamber.