Steering control device for diamond wire machining

By designing a control and steering device for diamond wire processing and utilizing the cooperation of sliding blocks and fixed components, flexible adjustment of the steering roller is achieved, solving the problem of low efficiency during the steering process and improving the processing efficiency and stability of the busbar.

CN223329410UActive Publication Date: 2025-09-12JIANGSU MAOSHUO NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422686805.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-09-12
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

In the prior art, the position of the steering roller needs to be adjusted during the steering process of the diamond wire busbar to facilitate the output and recovery of the busbar, but there is a lack of an effective steering device, resulting in low processing efficiency.

Method used

A steering control device for diamond wire processing is designed, which includes a mounting frame, a support frame, a connecting frame, an adjustment component and a fixing component. The flexible adjustment and fixation of the steering roller can be achieved through the cooperation of a sliding block, a lifting rod and a fixing bolt.

Benefits of technology

The steering efficiency of the diamond wire busbar is improved, the position adjustment process of the steering roller is simplified, and the processing efficiency and stability are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a regulation and control steering device for diamond wire processing, which comprises a mounting frame for supporting and fixing, a support frame I and a support frame II, and the mounting frame is arranged between the support frame I and the support frame II. A plurality of sets of connecting frames used for supporting are evenly installed between the installation frame and the first supporting frame and between the installation frame and the second supporting frame at equal intervals, an adjusting assembly and a fixing assembly are movably installed on the upper wall of any set of connecting frame, and the adjusting assembly is arranged between the fixing assemblies. The utility model belongs to the technical field of diamond wire processing, and a fixing bolt I is propped against an adjusting plate I after moving downwards, so that the adjusting plate I is fixed; one side of a second fixing bolt movably penetrates through the fixing groove and a threaded hole in the second adjusting plate and then is arranged in a threaded hole in the inner side wall of the second limiting groove, and fixing of the second adjusting plate is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of diamond wire processing, in particular to a control and steering device for diamond wire processing. Background Art

[0002] Diamond wire is a cutting tool made by firmly fixing high-hardness, high-wear-resistant diamond abrasive grains on a steel wire base through a certain process. It can achieve high-speed cutting and abandon the expensive and environmentally unfriendly mortar materials such as silicon carbide used in free cutting. The diamond wire cutting process only requires water or water-based cooling and cleaning fluid, truly realizing environmentally friendly production and manufacturing. The reduction in diamond wire diameter and wire spacing increases the number of slices produced from a single silicon rod and reduces raw material consumption.

[0003] Currently, the mainstream diamond wires are mainly electroplated diamond wires and resin diamond wires. Electroplated diamond wires have the advantages of high cutting efficiency, low sawing force, neat sawing seams, smooth cut surfaces, high yield rate, and low environmental pollution. They are widely used in silicon block cutting. When processing the diamond wire busbar, in order to save costs and improve efficiency, it is usually necessary to process multiple groups of busbars synchronously. The busbars output from the pay-off end after being regulated by the steering roller are recycled at the take-up end after a series of processing and passing through the steering roller. When the busbar is regulated, the position of the steering roller needs to be adjusted to facilitate the output and recovery of the busbar. Therefore, it is necessary to design a control and steering device for diamond wire processing to facilitate the processing of the busbar. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a control and steering device for diamond wire processing, which at least partially solves the problems raised in the above background technology.

[0005] The technical solution adopted by the present invention is as follows: A control and steering device for diamond wire processing, including a mounting frame for supporting and fixing, a support frame one and a support frame two, the mounting frame is arranged between the support frame one and the support frame two, and multiple groups of connecting frames for support are evenly installed at equal intervals between the mounting frame and the support frame one and between the mounting frame and the support frame two, and an adjustment component and a fixing component are movably installed on the upper wall of any group of the connecting frames, and the adjustment component is arranged between the fixing components.

[0006] Wherein, sliding grooves are provided on the two opposite side walls of the connecting frame, a sliding block is movably engaged in the sliding groove, and the upper end of the sliding block is movably provided on the upper wall of the connecting frame.

[0007] Preferably, the adjustment assembly includes a mounting plate, which is arranged on the upper wall of the sliding block. The sliding block supports and fixes the mounting plate. A limiting groove 1 is provided on the upper wall of the mounting plate, a limiting groove 2 is provided in the lower end of the mounting plate, and a fixing groove is provided on the outer side wall of the lower end of the mounting plate. The fixing groove is connected with the limiting groove 2.

[0008] Among them, an adjustment plate is movably installed in the limiting groove, one end of the adjustment plate is arranged on the outside of the mounting plate, and a steering roller is movably installed on one end of the adjustment plate arranged on the outside of the mounting plate, and the diamond wire busbar to be processed is movably clamped in the steering roller.

[0009] Furthermore, an adjustment plate 2 is movably installed in the second limiting groove, the lower end of the adjustment plate 2 extends out of the lower end of the mounting plate, and a steering roller 2 is movably installed at the lower end of the adjustment plate 2. The diamond wire busbar to be processed is movably clamped in the steering roller 2.

[0010] Among them, the fixing components are provided with two groups, and the two groups of fixing components are symmetrically placed with the vertical center line of the sliding block as the symmetry axis. The fixing components include a lifting rod, and the lifting rod movably passes through the sliding block. The upper end of the lifting rod is provided at the upper end of the sliding block, and the lower end is provided between the sliding block and the connecting frame. A lifting plate is installed at the upper end of the lifting rod, and a spring is installed between the lifting plate and the upper wall of the sliding block. A pad is installed at the lower end of the lifting rod, and the pad is provided on the upper wall of the connecting frame.

[0011] Preferably, the mounting plate is provided with a fixing bolt 1, the lower end of which passes through the mounting plate and is arranged on the upper wall of the adjustment plate 1; the side wall of the lower end of the mounting plate is provided with a fixing bolt 2, the adjustment plate 2 is provided with a threaded hole, and the inner wall of the limiting groove 2 is evenly spaced with multiple groups of threaded holes in the vertical direction, and one side of the fixing bolt 2 is movably passed through the fixing groove and the threaded holes on the adjustment plate 2 and is arranged in the threaded hole on the inner wall of the limiting groove 2.

[0012] Among them, the bottom wall of the cushion block is made of rubber material, which increases the friction between the cushion block and the connecting frame, facilitates the fixation of the sliding block, and further realizes the fixation of the regulating component.

[0013] After adopting the above structure, the beneficial effects of the utility model are as follows: when the position of the steering roller 1 and the steering roller 2 needs to be moved, the lifting plate is lifted, the spring is stretched, the lifting rod drives the pad to move up, the pad is disengaged from the connecting frame, and the sliding block is pushed to move along the slide groove. After moving to the appropriate distance, the lifting plate is released, the spring drives the lifting plate to move down, the lifting rod drives the pad to move down, and the bottom wall of the pad is tightly fitted into the upper wall of the connecting frame to fix the sliding block; the fixing bolt moves down and presses on the adjustment plate 1 to fix the adjustment plate 1; one side of the fixing bolt 2 is movable through the fixing slot and the threaded hole on the adjustment plate 2 and is arranged in the threaded hole on the inner wall of the limit slot 2 to fix the adjustment plate 2. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.

[0015] Figure 1 This is a top view of a control and steering device for diamond wire processing proposed by the present invention;

[0016] Figure 2 This is a partial structural diagram of a control and steering device for diamond wire processing proposed by the present invention;

[0017] Figure 3 for Figure 2 A local enlargement of point A;

[0018] Figure 4 This is a structural diagram of the adjustment component proposed in the utility model;

[0019] Figure 5 for Figure 4 A local enlargement of point B.

[0020] In the attached drawings: 1. Mounting frame, 2. Support frame 1, 3. Support frame 2, 4. Connecting frame, 5. Adjustment assembly, 6. Fixing assembly, 7. Slide groove, 8. Sliding block, 9. Mounting plate, 10. Limiting groove 1, 11. Limiting groove 2, 12. Fixing groove, 13. Adjustment plate 1, 14. Steering roller 1, 15. Adjustment plate 2, 16. Steering roller 2, 17. Lifting rod, 18. Lifting plate, 19. Spring, 20. Spacer, 21. Fixing bolt 1, 22. Fixing bolt 2. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0022] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0023] like Figure 1-Figure 5 As shown, a control and steering device for diamond wire processing includes a mounting frame 1 for supporting and fixing, a support frame 1 2 and a support frame 2 3, the mounting frame 1 is arranged between the support frame 1 2 and the support frame 2 3, and multiple groups of connecting frames 4 for support are evenly installed at equal intervals between the mounting frame 1 and the support frame 1 2 and between the mounting frame 1 and the support frame 2 3. An adjustment component 5 and a fixing component 6 are movably installed on the upper wall of any group of the connecting frames 4, and the adjustment component 5 is arranged between the fixing components 6.

[0024] Slide grooves 7 are provided on opposite side walls of the connecting frame 4 , and a sliding block 8 is movably engaged in the slide groove 7 . The upper end of the sliding block 8 is movably provided on the upper wall of the connecting frame 4 .

[0025] The adjustment assembly 5 includes a mounting plate 9, which is arranged on the upper wall of the sliding block 8. The sliding block 8 supports and fixes the mounting plate 9. A limiting groove 10 is provided on the upper wall of the mounting plate 9, and a limiting groove 2 11 is provided in the lower end of the mounting plate 9. A fixing groove 12 is provided on the outer side wall of the lower end of the mounting plate 9, and the fixing groove 12 is connected with the limiting groove 2 11.

[0026] An adjustment plate 13 is movably installed in the limiting groove 10, one end of the adjustment plate 13 is arranged on the outside of the mounting plate 9, and a steering roller 14 is movably installed on one end of the adjustment plate 13 arranged on the outside of the mounting plate 9, and the diamond wire busbar to be processed is movably clamped in the steering roller 14.

[0027] An adjustment plate 15 is movably installed in the limiting groove 11. The lower end of the adjustment plate 15 extends out of the lower end of the mounting plate 9. A steering roller 16 is movably installed at the lower end of the adjustment plate 15. The diamond wire busbar to be processed is movably clamped in the steering roller 16.

[0028] The fixing assembly 6 is provided with two groups, and the two groups of the fixing assemblies 6 are symmetrically placed with the vertical center line of the sliding block 8 as the symmetry axis. The fixing assembly 6 includes a lifting rod 17, and the lifting rod 17 is movable through the sliding block 8. The upper end of the lifting rod 17 is provided at the upper end of the sliding block 8, and the lower end is provided between the sliding block 8 and the connecting frame 4. A lifting plate 18 is installed at the upper end of the lifting rod 17, and a spring 19 is installed between the lifting plate 18 and the upper wall of the sliding block 8. A pad 20 is installed at the lower end of the lifting rod 17, and the pad 20 is provided on the upper wall of the connecting frame 4;

[0029] It should be noted that when the position of the steering roller 14 and the steering roller 2 16 needs to be moved, the lifting plate 18 is lifted manually, the spring 19 is stretched, the lifting rod 17 drives the pad to move up, the pad is disengaged from the connecting frame 4, and the sliding block 8 is pushed to move along the slide groove 7. After moving to the appropriate distance, the lifting plate 18 is released, the spring 19 drives the lifting plate 18 to move down, the lifting rod 17 drives the pad to move down, and the bottom wall of the pad is tightly fitted against the upper wall of the connecting frame 4 to fix the sliding block 8.

[0030] It should be noted that a fixing bolt 21 is provided on the mounting plate 9, and the lower end of the fixing bolt 21 passes through the mounting plate 9 and is arranged on the upper wall of the adjustment plate 13. When the position of the adjustment plate 13 needs to be moved, the fixing bolt 21 is loosened and the adjustment plate 13 is pushed to slide along the limit groove 10. After the position is adjusted, the fixing bolt 21 is screwed, and the fixing bolt 21 moves down and presses on the adjustment plate 13 to fix the adjustment plate 13; a fixing bolt 22 is provided on the side wall of the lower end of the mounting plate 9, and the adjustment plate 15 is provided with a threaded hole. The inner wall of the limit groove 11 is evenly spaced with multiple groups of threaded holes in the vertical direction. One side of the fixing bolt 22 is movably passed through the threaded holes on the fixing groove 12 and the adjustment plate 15 and is arranged in the threaded hole on the inner wall of the limit groove 11 to fix the adjustment plate 15.

[0031] The bottom wall of the cushion block 20 is made of rubber, which increases the friction between the cushion block 20 and the connecting frame 4, making it easier to fix the sliding block 8 and further fix the regulating assembly.

[0032] When it is used specifically, when it is necessary to move the positions of the steering roller 14 and the steering roller 2 16, the lifting plate 18 is manually lifted, the spring 19 is stretched, the lifting rod 17 drives the pad to move up, the pad is disengaged from the connecting frame 4, and the sliding block 8 is pushed to move along the slide groove 7. After moving to a suitable distance, the lifting plate 18 is released, the spring 19 drives the lifting plate 18 to move down, the lifting rod 17 drives the pad to move down, and the bottom wall of the pad is tightly attached to the upper wall of the connecting frame 4, thereby fixing the sliding block 8;

[0033] When the position of the adjustment plate 13 needs to be moved, loosen the fixing bolt 21 and push the adjustment plate 13 to slide along the limiting groove 10. After the position is adjusted, tighten the fixing bolt 21. The fixing bolt 21 moves down and presses on the adjustment plate 13 to fix the adjustment plate 13.

[0034] When the height of the adjustment plate 15 needs to be moved, the fixing bolt 22 is loosened and the adjustment plate 15 is pushed to slide along the limiting groove 11. After the position is adjusted, one side of the fixing bolt 22 is movable through the fixing groove 12 and the threaded hole on the adjustment plate 15 and is then set in the threaded hole on the inner wall of the limiting groove 11, thereby fixing the adjustment plate 15.

[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents. In short, if those skilled in the art are inspired by the present invention and, without departing from the purpose of the present invention, design structures and embodiments similar to the technical solution without inventiveness, they shall fall within the scope of protection of the present invention.

Claims

1. A control and steering device for diamond wire processing, characterized in that: It includes a mounting frame for supporting and fixing, a support frame 1 and a support frame 2, the mounting frame is arranged between the support frame 1 and the support frame 2, and multiple groups of connecting frames for support are evenly installed at equal intervals between the mounting frame and the support frame 1 and between the mounting frame and the support frame 2. An adjustment component and a fixing component are movably installed on the upper wall of any group of the connecting frames, and the adjustment component is arranged between the fixing components.

2. A control and steering device for diamond wire processing according to claim 1, characterized in that: Slide grooves are provided on two opposite side walls of the connecting frame, and a sliding block is movably engaged in the slide grooves. The upper end of the sliding block is movably arranged on the upper wall of the connecting frame.

3. The control and steering device for diamond wire processing according to claim 2, characterized in that: The adjustment assembly includes a mounting plate, which is arranged on the upper wall of the sliding block. A limiting groove 1 is provided on the upper wall of the mounting plate, a limiting groove 2 is provided inside the lower end of the mounting plate, and a fixing groove is provided on the outer side wall of the lower end of the mounting plate. The fixing groove is connected with the limiting groove 2.

4. The control and steering device for diamond wire processing according to claim 3, characterized in that: An adjustment plate 1 is movably installed in the limiting groove 1, one end of the adjustment plate 1 is arranged on the outside of the mounting plate, and a steering roller 1 is movably installed on one end of the adjustment plate 1 arranged on the outside of the mounting plate.

5. The control and steering device for diamond wire processing according to claim 4, characterized in that: An adjusting plate 2 is movably mounted in the limiting groove 2, the lower end of the adjusting plate 2 extends out of the lower end of the mounting plate, and a steering roller 2 is movably mounted on the lower end of the adjusting plate 2.

6. The control and steering device for diamond wire processing according to claim 2, characterized in that: The fixing components are provided with two groups, and the two groups of fixing components are symmetrically placed with the vertical center line of the sliding block as the symmetry axis. The fixing components include a lifting rod, which is movable through the sliding block. The upper end of the lifting rod is provided at the upper end of the sliding block, and the lower end is provided between the sliding block and the connecting frame. A lifting plate is installed at the upper end of the lifting rod, and a spring is installed between the lifting plate and the upper wall of the sliding block. A pad is installed at the lower end of the lifting rod, and the pad is provided on the upper wall of the connecting frame.

7. The control and steering device for diamond wire processing according to claim 5, characterized in that: A fixing bolt 1 is provided on the mounting plate, and the lower end of the fixing bolt 1 passes through the mounting plate and is arranged on the upper wall of the adjustment plate 1; a fixing bolt 2 is provided on the side wall of the lower end of the mounting plate, and the adjustment plate 2 is provided with a threaded hole, and the inner side wall of the limiting groove 2 is evenly spaced with multiple groups of threaded holes in the vertical direction, and one side of the fixing bolt 2 is movably passed through the fixing groove and the threaded holes on the adjustment plate 2 and is arranged in the threaded hole on the inner side wall of the limiting groove 2.

8. The control and steering device for diamond wire processing according to claim 6, characterized in that: The bottom wall of the pad is made of rubber.