Melt extrusion mechanism of plastic wire drawing machine

By introducing a temperature control mechanism into the melt extrusion mechanism of the plastic wire drawing machine, precise temperature control is achieved, solving the problems of poor plasticization and degradation of plastics caused by temperature incompatibility, ensuring product quality, supporting rapid mold model changes, and improving production efficiency.

CN223329437UActive Publication Date: 2025-09-12JINJIANG DEKE TEXTILE CO LTD
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Patent Information

Application Number
CN202422291993.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-09-12
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The melt extrusion mechanism of the existing plastic drawing machine lacks a temperature control structure, which leads to poor plasticization and fluidity of the plastic due to too low a temperature, and inability to extrude normally; or the plastic is degraded due to too high a temperature, and the molding performance and quality of the product cannot be guaranteed.

Method used

A temperature control mechanism is used, including a heating component, a cooling component and an adjustment component. The temperature is monitored in real time by a temperature sensor, and a resistance heating coil is used to increase the temperature and a metal heat pipe is used to reduce the temperature. In combination with a ceramic fiber insulation layer and a protective shell to provide protection, precise temperature control is achieved.

Benefits of technology

It effectively avoids the problems of poor plasticization and degradation of plastics caused by temperature discomfort, ensures the molding performance and quality of the products, and the extrusion mold can be quickly changed to meet different needs.

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Abstract

The utility model provides a melt extrusion mechanism of a plastic wire drawing machine, and relates to the technical field of plastic wire drawing machines, the melt extrusion mechanism comprises a main body and a temperature control mechanism, the temperature control mechanism is arranged on the outer side of the main body, and the temperature control mechanism avoids poor plasticization, poor fluidity and incapability of normal extrusion of plastic caused by too low temperature. The temperature of the main body is transmitted back to a control end in real time through a temperature sensor, a user adjusts the temperature through parameters, and a resistance heating ring is started to heat the main body during temperature rise, so that the temperature of raw materials flowing in the main body is increased, and the forming performance and quality of the product are guaranteed; the ceramic fiber heat insulation layer reduces heat dissipation and reduces the influence of high temperature on external elements, during cooling, the flow guide pipe is communicated with an external water source, the water flow intensity is controlled through the pump machine, water flow rapidly absorbs and discharges main body heat through the metal heat conduction pipe, and therefore rapid cooling is achieved, the protection shell provides a protection function for the internal structure, and the supporting frame provides supporting for the structure.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic wire drawing machines, in particular to a melting extrusion mechanism of a plastic wire drawing machine. Background Art

[0002] The plastic wire drawing machine uses polypropylene and high-density ethylene as raw materials. After heating, extrusion, splitting and stretching, flat wire is formed and then wound up for weaving on the circular loom. In the plastic wire drawing process, the demand for high-quality plastic wire requires that the raw materials can be fully melted and evenly extruded to ensure the dimensional accuracy, mechanical properties and appearance quality of the plastic wire.

[0003] After searching, the document of announcement number "CN209397297U" mentioned "a melt extrusion mechanism of a plastic wire drawing machine, comprising a barrel, an extrusion screw rotatably arranged in the barrel, and a protective component installed at the front of the barrel and connected to the extrusion screw in a transmission manner, a mold sleeve coaxially docked with the barrel is provided at the rear of the barrel, a cylindrical mold core coaxially arranged with the barrel is fixedly connected in the mold sleeve, an annular flow channel is formed between the cylindrical mold core and the mold sleeve, a plurality of discharge ports are provided on the cylindrical mold core, the front end of the cylindrical mold core is a closed end, the rear end of the cylindrical mold core is an open end, a baffle for closing the annular flow channel is provided at the open end, and an adjusting component is installed on the cylindrical mold core. The utility model improves the filtering effect of the molten raw material by arranging a guide tube and a filter element on the cylindrical mold core, ensures the smooth flow channel, and makes the material affected. The force is evenly distributed, producing yarns with uniform diameters, meeting the needs of different products. Furthermore, the coaxial connection between the barrel and the die sleeve ensures good material fluidity and improves production efficiency. During use, the device incorporates a flow guide tube and filter element on the cylindrical die core to enhance the filtration of the molten raw material, ensuring a smooth flow path and evenly distributing force on the material. This allows for the production of yarns with uniform diameters, meeting the needs of different products. Furthermore, the coaxial connection between the barrel and the die sleeve ensures good material fluidity and improves production efficiency. The design is simple, reasonable, and highly efficient. However, this device lacks a temperature control mechanism. This poses the risk of poor plasticization and fluidity of the plastic resulting from excessively low temperatures, preventing normal extrusion, or degradation of the plastic due to excessively high temperatures, failing to guarantee the molding performance and quality of the finished product.

[0004] To this end, we provide a melt extrusion mechanism for a plastic wire drawing machine to solve the above problems. Utility Model Content

[0005] The present application provides a melt extrusion mechanism for a plastic wire drawing machine, which solves the problem that the utility model lacks a temperature control structure, resulting in poor plasticization and poor fluidity of the plastic due to too low a temperature, and inability to extrude normally, or degradation of the plastic due to too high a temperature, and inability to guarantee the molding performance and quality of the product.

[0006] The present application provides a melt extrusion mechanism of a plastic wire drawing machine, comprising a main body and a temperature control mechanism, wherein the temperature control mechanism is installed on the outer side of the main body;

[0007] The temperature control mechanism includes a heating component installed on the outside of the main body, a protective component installed on the outside of the heating component, a cooling component installed inside the main body, and an adjusting component installed on one end of the cooling component.

[0008] Preferably, the heating assembly comprises a resistance heating coil fixedly connected to the outside of the main body, and a ceramic fiber insulation layer is fixedly connected to the outside of the resistance heating coil.

[0009] Preferably, the protective assembly includes a protective shell fixedly connected to the outside of the ceramic fiber insulation layer, and the outside of the protective shell is fixedly connected to a support frame.

[0010] Preferably, the cooling assembly includes a metal heat pipe fixedly connected to the interior of the main body, and a temperature sensor is installed on the surface of the main body.

[0011] Preferably, the regulating assembly comprises a pump installed at one end of the metal heat conducting pipe, and a flow guide pipe is installed on one side of the pump.

[0012] Preferably, connecting components are installed at both ends of the main body, and the connecting components include an L-shaped feeding pipe threadedly connected to one end of the main body, and the other end of the main body is threadedly connected to an extrusion die.

[0013] Preferably, an extrusion assembly is installed on the inner side of the L-shaped feed tube, and the extrusion assembly includes an extrusion screw rotatably connected to the inner side of the L-shaped feed tube, and one end of the extrusion screw is connected to a drive motor via a flat key.

[0014] It can be seen from the above technical solution that the present application provides a melt extrusion mechanism of a plastic wire drawing machine. When in use, first, the plastic wire drawing machine discharge pipe is connected through an L-shaped feed pipe, and the material enters the inside of the main body through the L-shaped feed pipe. Then, the extrusion screw is driven by the driving motor to rotate to extrude the material, and the material is shaped and discharged by the extrusion mold. The extrusion mold can be quickly replaced with different models by rotating the thread according to demand. Then, the main body temperature is transmitted back to the control end in real time through the temperature sensor. The user adjusts the temperature through the parameters. When the temperature needs to be increased, the resistance heating ring is started to heat the main body, thereby increasing the temperature of the raw material flowing in the main body. The ceramic fiber insulation layer reduces heat dissipation and reduces the impact of high temperature on external components. Then, when cooling is required, the guide pipe is connected to the external water source, and the water flow intensity is controlled by the pump. The water flow passes through the metal heat pipe to quickly absorb and discharge the heat of the main body, thereby quickly cooling down. Finally, the protective shell provides protection for the internal structure, and the support frame provides support for the structure, completing the use of a melt extrusion mechanism of a plastic wire drawing machine.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The temperature control mechanism avoids problems such as poor plasticization and fluidity of plastics due to low temperature, which makes it impossible to extrude them normally, or degradation of plastics due to high temperature, thereby ensuring the molding performance and quality of the products. The temperature of the main body is transmitted back to the control end in real time through the temperature sensor. The user adjusts the temperature through the parameters. When the temperature needs to be increased, the resistance heating ring is started to heat the main body, thereby increasing the temperature of the raw materials flowing in the main body. The ceramic fiber insulation layer reduces heat dissipation and reduces the impact of high temperature on external components. When the temperature needs to be lowered, the guide pipe is connected to the external water source, and the water flow intensity is controlled by the pump. The water flows through the metal heat pipe to quickly absorb and discharge the heat of the main body, thereby quickly cooling the temperature. The protective shell provides protection for the internal structure, and the support frame provides support for the structure.

[0017] 2. The material is connected to the discharge pipe through the L-shaped feed pipe. The material enters the main body through the L-shaped feed pipe. The extrusion screw is driven by the drive motor to rotate and extrude the material. The material is shaped and discharged by the extrusion die. The extrusion die can be quickly replaced with different models by rotating the thread according to demand.

[0018] To sum up, the present application not only avoids problems such as poor plasticization and poor fluidity of plastics due to low temperature, inability to extrusion normally, or degradation of plastics due to high temperature through the temperature control mechanism, thereby ensuring the molding performance and quality of the product, but also the extrusion mold can be quickly replaced with different models by rotating the thread according to needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solution of this application, the following is a brief introduction to the drawings required for the implementation cases. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0020] Figure 1 This is a schematic diagram of the overall appearance structure proposed by the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the connecting component and the extrusion component proposed in the utility model;

[0022] Figure 3 This is a schematic diagram of the structures of the heating component, protection component and cooling component proposed in the present invention;

[0023] Figure 4 This is a schematic diagram of the structure of the adjustment component proposed in the utility model.

[0024] In the figure: 1. Main body; 2. Temperature control mechanism; 21. Heating component; 211. Resistance heating coil; 212. Ceramic fiber insulation layer; 22. Protective component; 221. Protective shell; 222. Support frame; 23. Cooling component; 231. Metal heat pipe; 232. Temperature sensor; 24. Adjustment component; 241. Pump; 242. Flow guide pipe; 3. Connecting component; 31. L-shaped feed pipe; 32. Extrusion die; 4. Extrusion component; 41. Extrusion screw; 42. Drive motor. DETAILED DESCRIPTION

[0025] In order to enable people skilled in the art to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings.

[0026] See also Figure 1-4 A melt extrusion mechanism of a plastic wire drawing machine includes a main body 1 and a temperature control mechanism 2. Material flows in the main body 1, and the temperature control mechanism 2 is installed on the outside of the main body 1. The temperature control mechanism 2 avoids problems such as poor plasticization and poor fluidity of the plastic due to too low temperature, which makes it impossible to extrude normally, or degradation of the plastic due to too high temperature, thereby ensuring the molding performance and quality of the product;

[0027] The temperature control mechanism 2 includes a heating component 21 installed on the outside of the main body 1 to increase the temperature of the main body 1. A protective component 22 is installed on the outside of the heating component 21 to provide protection. A cooling component 23 is installed inside the main body 1 to reduce the temperature of the main body 1. An adjustment component 24 is installed at one end of the cooling component 23 to control the cooling efficiency.

[0028] In the present invention, the heating component 21 includes a resistance heating coil 211 fixedly connected to the outside of the main body 1. When powered on, the temperature is increased to quickly heat up the main body 1, thereby heating the material inside the main body 1. A ceramic fiber insulation layer 212 is fixedly connected to the outside of the resistance heating coil 211. The ceramic fiber insulation layer 212 reduces heat dissipation and reduces the impact of high temperature on external components.

[0029] In the present invention, the protective component 22 includes a protective shell 221 fixedly connected to the outside of the ceramic fiber insulation layer 212. The protective shell 221 provides protection for the internal structure. The outside of the protective shell 221 is fixedly connected to a support frame 222, which provides support for the structure.

[0030] In the present invention, the cooling component 23 includes a metal heat pipe 231 fixedly connected to the inside of the main body 1, which quickly conducts the heat of the main body 1 through the circulating water. A temperature sensor 232 is installed on the surface of the main body 1, which senses the temperature of the main body 1 in real time and transmits it back to the control end.

[0031] In the present invention, the regulating assembly 24 includes a pump 241 installed at one end of the metal heat pipe 231 to control the flow rate of the water body. A flow guide pipe 242 is installed on one side of the pump 241, and the flow guide pipe 242 is connected to an external water source.

[0032] In some embodiments, connecting components 3 are installed at both ends of the main body 1 and are connected to the discharge pipe of the plastic wire drawing machine. The connecting component 3 includes an L-shaped feed pipe 31 threadedly connected to one end of the main body 1. The material is connected to the discharge pipe through the L-shaped feed pipe 31, and the material enters the interior of the main body 1 through the L-shaped feed pipe 31. The other end of the main body 1 is threadedly connected to an extrusion mold 32, and the material is shaped and discharged by the extrusion mold 32. The extrusion mold 32 can be quickly replaced with different models by rotating the thread according to needs.

[0033] In some embodiments, an extrusion assembly 4 is installed on the inner side of the L-shaped feed tube 31 to provide extrusion power. The extrusion assembly 4 includes an extrusion screw 41 rotatably connected to the inner side of the L-shaped feed tube 31. The extrusion screw 41 rotates to drive the material to move and extrude the material. One end of the extrusion screw 41 is connected to a drive motor 42 by a flat key, and the extrusion screw 41 is driven to rotate by the drive motor 42.

[0034] As can be seen from the above technical solution, when in use, first, the material is connected to the plastic wire drawing machine discharge pipe through the L-shaped feed pipe 31, and the material enters the interior of the main body 1 through the L-shaped feed pipe 31. Then, the extrusion screw 41 is driven by the driving motor 42 to rotate to extrude the material, and the material is shaped and discharged by the extrusion die 32. The extrusion die 32 can be quickly replaced with different models by rotating the thread according to demand. After that, the temperature of the main body 1 is transmitted back to the control end in real time through the temperature sensor 232. The user adjusts the temperature through the parameters. When the temperature needs to be increased, the resistance heating coil 2 is started. 11 heats the main body 1, thereby increasing the temperature of the raw materials flowing in the main body 1. The ceramic fiber insulation layer 212 reduces heat dissipation and reduces the impact of high temperature on external components. Later, when cooling is required, the guide pipe 242 is connected to the external water source, and the water flow intensity is controlled by the pump 241. The water flows through the metal heat pipe 231 to quickly absorb and discharge the heat of the main body 1, thereby quickly cooling. Finally, the protective shell 221 provides protection for the internal structure, and the support frame 222 provides support for the structure, completing the use of a melt extrusion mechanism of a plastic drawing machine.

[0035] Those skilled in the art will readily appreciate other embodiments of the present application after considering the specification and practicing the application disclosed herein. This application is intended to cover any variations, uses, or adaptations of the present application that follow the general principles of this application and include common knowledge or customary techniques in the art not disclosed herein. The description and examples are to be considered merely as exemplary, and the true scope of this application is indicated by the claims.

[0036] It should be understood that the present application is not limited to the precise structure described above and shown in the drawings, and various modifications and changes can be made without departing from the scope thereof. The above embodiments of the present application do not constitute a limitation on the scope of protection of the present application.

Claims

1. A melt extrusion mechanism for a plastic wire drawing machine, comprising a main body (1) and a temperature control mechanism (2), characterized in that: A temperature control mechanism (2) is installed on the outside of the main body (1); The temperature control mechanism (2) comprises a heating component (21) installed on the outside of the main body (1), a protective component (22) is installed on the outside of the heating component (21), a cooling component (23) is installed inside the main body (1), and an adjustment component (24) is installed at one end of the cooling component (23).

2. The melt extrusion mechanism of a plastic wire drawing machine according to claim 1, characterized in that: The heating assembly (21) comprises a resistance heating coil (211) fixedly connected to the outside of the main body (1), and a ceramic fiber insulation layer (212) is fixedly connected to the outside of the resistance heating coil (211).

3. The melt extrusion mechanism of a plastic wire drawing machine according to claim 2, characterized in that: The protective assembly (22) comprises a protective shell (221) fixedly connected to the outside of the ceramic fiber heat insulation layer (212), and a support frame (222) is fixedly connected to the outside of the protective shell (221).

4. The melt extrusion mechanism of a plastic wire drawing machine according to claim 1, characterized in that: The cooling assembly (23) comprises a metal heat-conducting pipe (231) fixedly connected to the interior of the main body (1), and a temperature sensor (232) is installed on the surface of the main body (1).

5. The melt extrusion mechanism of a plastic wire drawing machine according to claim 4, characterized in that: The regulating assembly (24) comprises a pump (241) installed at one end of the metal heat conducting pipe (231), and a flow guide pipe (242) is installed on one side of the pump (241).

6. The melt extrusion mechanism of a plastic wire drawing machine according to claim 1, characterized in that: Connecting assemblies (3) are installed at both ends of the main body (1), and the connecting assembly (3) includes an L-shaped feed pipe (31) threadedly connected to one end of the main body (1), and the other end of the main body (1) is threadedly connected to an extrusion die (32).

7. The melt extrusion mechanism of a plastic wire drawing machine according to claim 6, characterized in that: An extrusion assembly (4) is installed on the inner side of the L-shaped feeding tube (31), and the extrusion assembly (4) includes an extrusion screw (41) rotatably connected to the inner side of the L-shaped feeding tube (31), and one end of the extrusion screw (41) is connected to a driving motor (42) via a flat key.

Citation Information

Patent Citations

  • Melt extrusion mechanism of plastic wire drawing machine

    CN209397297U