Two-for-one twisting wet process heating and shaping device for rayon

Through the double twist wet heating shaping device, the heating box, heating bonding tube and circulating heating system are used to evenly heat the rayon, which solves the problem of poor shaping ability of cold rollers and improves the water permeability and service life of the lawn.

CN223329439UActive Publication Date: 2025-09-12ZHANGJIAGANG JINLI NANO-ELASTIC MATERIALS CO LTD
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Patent Information

Application Number
CN202422664026.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-09-12
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

The existing artificial turf yarn shaping device has the problems of poor shaping ability and easy deformation during the cold roller shaping process, which affects the water permeability and service life of the lawn.

Method used

The two-for-one wet twisting heating and setting device is used. The water is heated by a heating box, and the heat is transferred to the surface of the two-for-one wet twisting heating and setting roller using a heating laminating tube to evenly heat the rayon. Combined with the circulating heating system of the reflux circulation pipe and the water pump, the heating efficiency and stability are ensured.

Benefits of technology

The uniform heating and shaping of the rayon is achieved, the water permeability and service life of the lawn are improved, and the stability and cleanliness of the heating device are enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rayon two-for-one twisting wet process heating and shaping device, which relates to the technical field of rayon production and comprises a mounting disc, a transmission power roller is detachably mounted on one side of the mounting disc, and an auxiliary transmission roller is detachably mounted on one side of the transmission power roller. A two-for-one twisting wet-process heating and shaping roller is detachably installed on one side of the auxiliary conveying roller, a heating and attaching pipe is fixedly installed on the inner wall of one side of the two-for-one twisting wet-process heating and shaping roller, and the top end of one side of the heating and attaching pipe communicates with a heating box. A water body external communicating pipe on the heating box is directly connected with a water body, the water body is introduced into the heating box, the water body is heated through the heating box, and after the water body is heated, the heating attaching pipe is directly attached to the inner wall of the two-for-one twisting wet method heating shaping roller through conveying of the heating attaching pipe; and the heat is transmitted to the surface of the two-for-one twisting wet-process heating and shaping roller, and the two-for-one twisting wet-process heating and shaping operation is carried out on the rayon.
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Description

Technical Field

[0001] The utility model relates to the technical field of rayon production, in particular to a two-for-one twisting wet-process heating and shaping device for rayon. Background Art

[0002] Since its creation in the United States in the 1960s, artificial turf has gained widespread favor in sports circles worldwide for its strength, wear resistance, easy maintenance, all-weather suitability, and excellent athlete protection. Artificial turf yarn is a key component of artificial turf. The production process typically involves mixing, extrusion, cooling, hot water stretching, shaping, and winding. Cold rollers are typically used to shape the yarn to improve its quality. However, the resulting yarn has poor shaping properties and is prone to deformation. This reduces the turf's water permeability during use, damages the field structure, and shortens its service life. To ensure the stability of the heat-setting device, we use a two-for-one wet-twist heat-setting method. Therefore, we have designed a two-for-one wet-twist heat-setting device for artificial yarn. Utility Model Content

[0003] The utility model aims to provide a two-for-one twisting wet-process heating and shaping device for rayon.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a two-for-one wet-twisting heating and setting device for rayon, comprising a mounting plate, a transmission power roller is detachably mounted on one side of the mounting plate, an auxiliary transmission roller is detachably mounted on one side of the transmission power roller, a two-for-one wet-twisting heating and setting roller is detachably mounted on one side of the auxiliary transmission roller, a heating bonding tube is fixedly mounted on the inner wall of one side of the two-for-one wet-twisting heating and setting roller, the top end of one side of the heating bonding tube is connected to a heating box, a temperature control setter is provided on one side of the heating box, the top end of the heating box is connected to an external connecting pipe for water, one side of the heating box is connected to a reflux circulation pipe, the top end of one side of the reflux circulation pipe is connected to a water pump, and a pump motor is fixedly mounted on one side of the water pump.

[0005] Preferably, a first power box is fixedly installed on one side of the heating box, and a first power connection groove is opened at the top of one side of the first power box. The connection relationship between the heating box and the first power box is an electric drive connection, and the connection relationship between the heating box and the temperature control setter is an electric control connection.

[0006] Preferably, a second power box is fixedly mounted on the top of one side of the pump body motor, a starter is detachably mounted on the top of the second power box, and a second power connection slot is opened on one side of the second power box.

[0007] Preferably, the water pump and the heating laminating tube are connected, the water pump and the heating box are located at the top ends of both sides of the heating laminating tube, and the water pump and the heating laminating tube are circulated and connected through the reflux circulation tube.

[0008] Preferably, a sealing plug is detachably mounted on the top end of one side of the connecting pipe connected to the water body. The sealing plug is made of rubber material, and the connection between the sealing plug and the connecting pipe connected to the water body is a movable snap connection.

[0009] Preferably, the transmission power roller and the auxiliary transmission roller are located at the same height, the transmission power roller and the auxiliary transmission roller are arranged side by side in the middle of the mounting plate, the number of the two-for-one wet-twisting heating shaping rollers is two, the two two-for-one wet-twisting heating shaping rollers are vertically distributed in the middle of the mounting plate, the transmission power roller is located at the middle horizontal position of the two two-for-one wet-twisting heating shaping rollers, and the auxiliary transmission roller is located at the middle horizontal position of the two two-for-one wet-twisting heating shaping rollers.

[0010] Compared with the related art, the double twist wet heating setting device for rayon provided by the utility model has the following beneficial effects:

[0011] 1. The utility model provides a two-for-one wet-twisting heating and setting device for rayon, which is directly connected to a water body through a water body external connecting pipe on a heating box, and the water body is passed into the interior of the heating box, and the water body is heated through the heating box. After the water body is heated, it is transmitted through a heating laminating pipe, and the heating laminating pipe is directly attached to the inner wall of a two-for-one wet-twisting heating and setting roller, and the heat is transmitted to the surface of the two-for-one wet-twisting heating and setting roller, and the rayon is subjected to two-for-one wet-twisting heating and setting operation. The rayon is evenly heated between the two two-for-one wet-twisting heating and setting rollers, and then the water body is passed into the interior of a reflux circulation pipe through a water pump, and is circulated and transmitted to the interior of the heating box again, and the two-for-one wet-twisting heating and setting rollers are heated again through the heating laminating pipe, thereby ensuring the heating efficiency of the device.

[0012] 2. The utility model provides a two-for-one twist wet-process heating and setting device for rayon. The heating temperature of the device can be directly controlled by the temperature control setting device on the heating box. The temperature will be directly displayed on the temperature control setting device, which increases the intuitiveness of the temperature control. At the same time, the water problem can be controlled according to actual needs, the heating stability of the device is improved, and the heating efficiency of the device is guaranteed. When the water pump draws the water into the return circulation pipe again through the pump body motor, when the external connecting pipe to the water body is not in use, the sealing plug can be directly inserted into the internal connecting pipe to the water body to seal the external connecting pipe to improve the cleanliness of the water body inside the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1It is a schematic diagram of the three-dimensional structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the connection structure of the two-for-one wet twisting heating shaping roller and the heating laminating tube of the utility model;

[0015] Figure 3 This is a schematic structural diagram of the water heating device of the utility model;

[0016] Figure 4 This is a schematic structural diagram of the water pumping device of the present utility model.

[0017] Numbers in the figure: 1. Mounting plate; 2. Transmission power roller; 3. Auxiliary transmission roller; 4. Two-for-one wet twisting heating and shaping roller; 5. Heating and laminating tube; 6. Heating box; 7. Temperature control setting device; 8. External connecting pipe for water body; 9. First power box; 10. First power connection groove; 11. Return circulation pipe; 12. Water pump; 13. Pump body motor; 14. Second power box; 15. Starter; 16. Second power connection groove; 17. Sealing plug. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0019] Example 1:

[0020] See also Figure 1-4The utility model provides a technical solution: a two-for-one twisting wet-process heating and setting device for rayon, comprising a mounting plate 1, a transmission power roller 2 being detachably mounted on one side of the mounting plate 1, an auxiliary transmission roller 3 being detachably mounted on one side of the transmission power roller 2, a two-for-one twisting wet-process heating and setting roller 4 being detachably mounted on one side of the auxiliary transmission roller 3, a heating laminating tube 5 being fixedly mounted on the inner wall of one side of the two-for-one twisting wet-process heating and setting roller 4, a top end of one side of the heating laminating tube 5 being connected to a heating box 6, a temperature control setting device 7 being provided on one side of the heating box 6, a top end of the heating box 6 being connected to a water body connecting tube 8, a side of the heating box 6 being connected to a reflux circulation tube 11, a top end of one side of the reflux circulation tube 11 being connected to a water pump 12, a water pump 12 being fixedly mounted on one side There is a pump body motor 13, and a first power box 9 is fixedly installed on one side of the heating box 6. A first power connection groove 10 is opened at the top of one side of the first power box 9. The connection relationship between the heating box 6 and the first power box 9 is an electric drive connection, and the connection relationship between the heating box 6 and the temperature control setter 7 is an electric control connection. The transmission power roller 2 and the auxiliary transmission roller 3 are at the same height, and the transmission power roller 2 and the auxiliary transmission roller 3 are arranged side by side in the middle of the mounting disk 1. The number of the two two-for-one wet-twisting heating setting rollers 4 is two, and the two two-for-one wet-twisting heating setting rollers 4 are vertically distributed in the middle of the mounting disk 1. The transmission power roller 2 is located at the middle horizontal position of the two two-for-one wet-twisting heating setting rollers 4, and the auxiliary transmission roller 3 is located at the middle horizontal position of the two two-for-one wet-twisting heating setting rollers 4.

[0021] In the implementation scheme, the water body is directly connected through the external connecting pipe 8 on the heating box 6, and the water body is passed into the interior of the heating box 6. The water body is heated through the heating bonding tube 5. After the water body is heated, the heating bonding tube 5 is directly attached to the inner wall of the two-for-one wet-heating setting roller 4, and the heat is transferred to the surface of the two-for-one wet-heating setting roller 4. The rayon is subjected to two-for-one wet-heating setting operation, and the rayon is evenly heated between the two two-for-one wet-heating setting rollers 4. The water body is then passed into the interior of the reflux circulation pipe 11 through the water pump 12, and circulated again to the interior of the heating box 6, and the two-for-one wet-heating setting roller 4 is heated again through the heating bonding tube 5 to ensure the heating efficiency of the device.

[0022] Example 2:

[0023] See also Figure 1-4The utility model provides a technical solution: a two-for-one wet-twisting heating and setting device for rayon, comprising a second power box 14 fixedly installed on the top of one side of a pump body motor 13, a starter 15 detachably installed on the top of the second power box 14, a second power connection groove 16 is opened on one side of the second power box 14, the connection relationship between the water pump 12 and the heating laminating pipe 5 is connected, the water pump 12 and the heating box 6 are located at the top of both sides of the heating laminating pipe 5, the water pump 12 and the heating laminating pipe 5 are circulated and connected through the reflux circulation pipe 11, and a sealing plug 17 is detachably installed on the top of one side of the water body connecting pipe 8, the sealing plug 17 is made of rubber material, and the connection relationship between the sealing plug 17 and the water body connecting pipe 8 is a movable snap connection.

[0024] In the implementation scheme, the heating temperature of the device can be directly controlled by the temperature control setter 7 on the heating box 6, and the temperature will be directly displayed on the temperature control setter 7, which increases the intuitiveness of the temperature control. At the same time, the water problem can be controlled according to actual needs, the stability of the heating of the device is improved, and the heating efficiency of the device is ensured. When the water pump 12 draws the water into the return circulation pipe 11 again through the pump motor 13, when the external connecting pipe 8 of the water body is not in use, the sealing plug 17 can be directly inserted into the internal connecting pipe 8 of the water body, and the external connecting pipe 8 of the water body is sealed to improve the cleanliness of the water body inside the device.

[0025] Working principle:

[0026] The water body is directly connected to the water body through the external connecting pipe 8 on the heating box 6, and the water body is passed into the interior of the heating box 6. The water body is heated through the heating and laminating pipe 5. The heating and laminating pipe 5 is directly attached to the inner wall of the two-for-one wet-process heating and setting roller 4, and the heat is transferred to the surface of the two-for-one wet-process heating and setting roller 4. The rayon is subjected to the two-for-one wet-process heating and setting operation. The rayon is evenly heated between the two two-for-one wet-process heating and setting rollers 4. The water body is then passed into the interior of the reflux circulation pipe 11 through the water pump 12, and circulated again to the interior of the heating box 6, and again passes through the heating and laminating pipe 5 to heat the two-for-one wet-process heating and setting roller 4, thereby ensuring the heating efficiency of the device.

[0027] The heating temperature of the device can be directly controlled by the temperature control setting device 7 on the heating box 6, and the temperature will be directly displayed on the temperature control setting device 7, which increases the intuitiveness of the temperature control. At the same time, the water problem can be controlled according to actual needs, the stability of the heating of the device is improved, and the heating efficiency of the device is ensured. When the water pump 12 draws the water into the return circulation pipe 11 again through the pump motor 13, when the external connecting pipe 8 of the water body is not in use, the sealing plug 17 can be directly inserted into the internal connecting pipe 8 of the water body to seal the external connecting pipe 8 of the water body, thereby improving the cleanliness of the water body inside the device.

Claims

1. A two-for-one twisting wet-process heat setting device for rayon, comprising a mounting plate (1), a power transmission roller (2) being detachably mounted on one side of the mounting plate (1), characterized in that: An auxiliary transmission roller (3) is detachably mounted on one side of the transmission power roller (2), a two-for-one twisting wet-process heating and shaping roller (4) is detachably mounted on one side of the auxiliary transmission roller (3), a heating laminating tube (5) is fixedly mounted on the inner wall of one side of the two-for-one twisting wet-process heating and shaping roller (4), the top end of one side of the heating laminating tube (5) is connected to a heating box (6), a temperature control setting device (7) is provided on one side of the heating box (6), the top end of the heating box (6) is connected to a water body external connecting tube (8), one side of the heating box (6) is connected to a return circulation pipe (11), the top end of one side of the return circulation pipe (11) is connected to a water pump (12), and a pump body motor (13) is fixedly mounted on one side of the water pump (12).

2. The device for wet-twisting and heating setting of rayon according to claim 1, characterized in that: A first power box (9) is fixedly mounted on one side of the heating box (6), a first power connection slot (10) is provided at the top end of one side of the first power box (9), the connection relationship between the heating box (6) and the first power box (9) is an electric drive connection, and the connection relationship between the heating box (6) and the temperature control setting device (7) is an electric control connection.

3. The device for wet-twisting and heating setting of rayon according to claim 1, characterized in that: A second power box (14) is fixedly mounted on the top of one side of the pump motor (13), a starter (15) is detachably mounted on the top of the second power box (14), and a second power connection slot (16) is opened on one side of the second power box (14).

4. The device for wet-twisting and heating setting of rayon according to claim 1, characterized in that: The connection relationship between the water pump (12) and the heating laminating tube (5) is communication, the water pump (12) and the heating box (6) are located at the top ends of both sides of the heating laminating tube (5), and the water pump (12) and the heating laminating tube (5) are circulated and communicated through the reflux circulation tube (11).

5. The device for wet-twisting and heating setting of rayon according to claim 1, characterized in that: A sealing plug (17) is detachably mounted on the top end of one side of the external water body connecting pipe (8), the sealing plug (17) being made of rubber material, and the connection between the sealing plug (17) and the external water body connecting pipe (8) being a movable clamping connection.

6. The device for wet-twisting and heating setting of rayon according to claim 1, characterized in that: The transmission power roller (2) and the auxiliary transmission roller (3) are located at the same height, and the transmission power roller (2) and the auxiliary transmission roller (3) are arranged side by side in the middle of the installation disk (1). The number of the two-for-one twisting wet-heating shaping rollers (4) is two, and the two two-for-one twisting wet-heating shaping rollers (4) are vertically distributed in the middle of the installation disk (1). The transmission power roller (2) is located at a middle horizontal position between the two two-for-one twisting wet-heating shaping rollers (4), and the auxiliary transmission roller (3) is located at a middle horizontal position between the two two-for-one twisting wet-heating shaping rollers (4).