Horizontal dyeing machine uniform in dyeing
By introducing stirring components and conveying components into the dyeing machine, the problems of uneven dye mixing and manual conveying are solved, uniform dye mixing and automatic fabric conveying are achieved, and dyeing efficiency and quality are improved.
Patent Information
- Application Number
- CN202421696351.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-07-17
AI Technical Summary
Existing dyeing machines do not fully stir the dye before use, resulting in uneven dyeing, and require manual conveying of the fabric to prevent folding, which is time-consuming and labor-intensive.
A stirring assembly and a conveying assembly are set in the dyeing machine. The stirring assembly stirs the dye through a motor-driven shaft and a stirring rod, and the conveying assembly prevents the cloth from folding by driving a motor-driven screw rod and a roller row, and conveys the cloth in combination with a conveyor belt.
It achieves uniform mixing of dyes and automated fabric transportation, improves dyeing efficiency, reduces manual intervention, and ensures dyeing quality.
Smart Images

Figure CN223329554U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dyeing machines, in particular to a horizontal dyeing machine with uniform dyeing. Background Art
[0002] Dyeing machines are made entirely of stainless steel and feature mechanical speed regulation, which offers advantages such as noiselessness and convenient speed regulation. They are suitable for dyeing synthetic fibers and blended fabrics such as linen, cotton, rayon, and blended seamless underwear, stockings, and silk. Horizontal dyeing machines are widely used for dyeing fabrics due to their large load capacity, low tensile resistance during dyeing, and minimal damage to the fabric. Publication No. CN210796907U describes a horizontal dyeing machine that achieves more uniform dyeing by employing both immersion and spray dyeing methods to achieve fully and evenly dyed fabrics. A protective device is provided at the contact point between the fabric and the machine, ensuring the quality of the products produced. Furthermore, the utility model is durable and has a reasonable structure, which is beneficial for improving the economic benefits of enterprises. However, the prior art still has the following drawbacks:
[0003] 1. The dyes in the prior art are not fully stirred before use, and thus cannot ensure uniform dyeing.
[0004] 2. The existing technology requires manual conveying of the fabric to be dyed to prevent the fabric from folding, which is time-consuming and labor-intensive. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the above-mentioned defects and provide a horizontal dyeing machine with uniform dyeing.
[0006] In order to solve the above technical problems, the technical solution provided by the present invention is: a horizontal dyeing machine with uniform dyeing, comprising:
[0007] a base plate, the base plate being fixedly connected to the ground;
[0008] a dyeing machine body, the dyeing machine body being fixedly connected to the upper side of the base plate;
[0009] A dye barrel, the dye barrel being fixedly connected to the upper rear end of the substrate;
[0010] A cover plate, the cover plate being detachably connected to the upper side of the dye barrel;
[0011] A stirring assembly, the stirring assembly passes through the cover plate and is fixedly connected thereto, the stirring assembly comprising a motor 1, a shaft, a stirring rod, a connecting plate and a stirring plate, the motor 1 being fixedly connected to the upper side of the cover plate, the lower side of the cover plate being rotatably connected to a shaft used in conjunction with the motor 1, a plurality of stirring rods being fixedly connected to the shaft, a connecting plate being sleeved on the shaft, and a plurality of stirring plates being fixedly connected to the front and rear sides of the bottom end of the connecting plate;
[0012] A delivery pipe, the delivery pipe passes through the side wall of the dye barrel and is fixedly connected thereto, and the lower end of the delivery pipe is fixedly connected to the dyeing machine body;
[0013] A bracket, the bracket being fixedly connected to one end of the upper side of the base plate;
[0014] A conveying assembly is fixedly connected to the inner wall of the bracket.
[0015] As an improvement, the conveying assembly includes:
[0016] A support plate, the support plate being fixedly connected to the inner wall of the bracket;
[0017] A screw rod, the upper and lower ends of which are rotatably connected to the bracket and the support plate respectively;
[0018] A movable plate, wherein the movable plate is sleeved on the screw rod;
[0019] Guide rods, two of which are used in conjunction with the movable plate and are fixedly connected to the upper end of the support plate;
[0020] Motor 2, the motor 2 is used in conjunction with the screw rod and is fixedly connected to the upper outer wall of the bracket;
[0021] Roller rows, two of the roller rows are fixedly connected to the lower side of the moving plate.
[0022] As an improvement, two transmission wheels are rotatably connected on both sides of the upper end of the support plate, a conveyor belt is wound between the two transmission wheels on the same side, and two motors three are fixedly connected to the upper side of the support plate for use with the transmission wheels.
[0023] As an improvement, the rear end of the delivery pipe is sleeved with a pump body used in conjunction with the dye barrel.
[0024] As an improvement, a control cabinet used in conjunction with the dyeing machine body is fixedly connected to the rear end of the upper side of the base plate.
[0025] As an improvement, a controller for use with the two motors is provided on the upper side of the support plate.
[0026] The advantages of the present invention compared with the prior art are: 1. The present invention is provided with a stirring assembly at the rear end of the upper side of the base plate. By starting the motor 1, the shaft can be driven to rotate, so that the stirring rod drives the stirring rod to stir the dye in the dye barrel. In conjunction with the several stirring plates fixed on the lower side of the connecting plate, the stirring effect is further improved, so that the dye can be mixed evenly, which is convenient for subsequent dyeing processing.
[0027] 2. The utility model is provided with a conveying component inside the bracket. By starting the second motor, the screw can be driven to rotate, so that the movable plate starts to drive the roller row to slide along the guide rod, exerting pressure on the fabrics of different thicknesses placed on the support plate, limiting their movement trajectory, and preventing them from folding during the movement. At the same time, in conjunction with the conveyor belt and the transmission wheel, the fabrics can be transported without manual labor, saving time and effort, and ensuring that the subsequent dyeing process can be completed smoothly. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is a three-dimensional schematic diagram of the utility model Figure 1 .
[0029] Figure 2 This is a three-dimensional schematic diagram of the utility model Figure 2 .
[0030] Figure 3 It is a left view of the present utility model.
[0031] Figure 4 It is an exploded view of part of the structure of the utility model.
[0032] Figure 5 It is an exploded view of the local structure of the utility model.
[0033] As shown in the figure:
[0034] 1. Substrate;
[0035] 2. Dyeing machine body;
[0036] 3. Dye bucket;
[0037] 4. Cover plate;
[0038] 5. Stirring assembly; 51. Motor 1; 52. Shaft; 53. Stirring rod; 54. Connecting plate; 55. Stirring plate;
[0039] 6. Delivery pipe;
[0040] 7. Pump body;
[0041] 8. Bracket;
[0042] 9. Conveyor assembly; 91. Support plate; 92. Screw; 93. Moving plate; 94. Guide rod; 95. Motor 2; 96. Roller row; 97. Drive wheel; 98. Conveyor belt; 99. Motor 3;
[0043] 10. Control cabinet;
[0044] 11. Controller. DETAILED DESCRIPTION
[0045] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0046] In the description of the utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances. Example
[0047] like Figures 1 to 5 As shown, this embodiment proposes a horizontal dyeing machine with uniform dyeing, including: a base plate 1, a dyeing machine body 2, a dye barrel 3, a cover plate 4, a stirring assembly 5, a conveying pipe 6, a bracket 8 and a conveying assembly 9. The base plate 1 is fixedly connected to the ground to provide support for the entire device.
[0048] Among them, the dyeing machine main body 2 is fixedly connected to the upper side of the base plate 1, the dye barrel 3 is fixedly connected to the rear end of the upper side of the base plate 1, and the cover plate 4 is detachably connected to the upper side of the dye barrel 3, which is convenient for users to open the cover plate 4 to add the dye to be mixed into the dye barrel 3. At the same time, it is convenient for users to clean it. The delivery pipe 6 passes through the side wall of the dye barrel 3 and is fixedly connected thereto. The lower end of the delivery pipe 6 is fixedly connected to the dyeing machine main body 2, and the rear end of the delivery pipe 6 is provided with a pump body 7 used in conjunction with the dye barrel 3, which is used to deliver the dye inside the dye barrel 3 to the dyeing machine main body 2 through the delivery pipe 6. The bracket 8 is fixedly connected to one end of the upper side of the base plate 1, and the rear end of the upper side of the base plate 1 is fixedly connected to a control cabinet 10 used in conjunction with the dyeing machine main body 2. The control cabinet 10 is electrically connected to the dyeing machine main body 2 and is used to control the start and stop of the dyeing machine and adjust various parameters. The control cabinet 10 is an existing product on the market, and its connection method and control method are both existing technologies and are not described here.
[0049] The stirring assembly 5 passes through the cover plate 4 and is fixedly connected thereto. The stirring assembly 5 includes a motor 51, a shaft 52, a stirring rod 53, a connecting plate 54 and a stirring plate 55. The motor 51 is fixedly connected to the upper side of the cover plate 4, and the lower side of the cover plate 4 is rotatably connected to the shaft 52 used in conjunction with the motor 51. The output end of the motor 51 passes through the cover plate 4 and is fixedly connected to the shaft 52. A number of oblique U-shaped stirring rods 53 are fixedly connected to the shaft 52. A connecting plate 54 is sleeved on the shaft 52, and the connecting plate 54 is fixedly connected to the side wall of the shaft 52. A number of inclined stirring plates 55 are fixedly connected to the front and rear sides of the bottom end of the connecting plate 54. By starting the motor 51, the shaft 52 can be driven to rotate, so that it drives the stirring rod 53 to stir the dye in the dye barrel 3. In conjunction with the several stirring plates 55 fixed on the lower side of the connecting plate 54, the stirring effect is further improved, so that the dye can be mixed evenly, which is convenient for subsequent dyeing processing and realizes uniform dyeing of the fabric.
[0050] The conveying assembly 9 is fixedly connected to the inner wall of the bracket 8. The conveying assembly 9 includes: a support plate 91, a screw rod 92, a movable plate 93, a guide rod 94, a second motor 95 and a roller row 96. The support plate 91 is fixedly connected to the inner wall of the bracket 8. The upper and lower ends of the screw rod 92 are rotatably connected to the bracket 8 and the support plate 91 respectively. The movable plate 93 is sleeved on the screw rod 92. A thread for cooperating with the screw rod 92 is provided inside the movable plate 93. Two guide rods 94 are used in conjunction with the movable plate 93 and are fixedly connected to the upper end of the support plate 91. The guide rod 94 passes through the support plate 91 and is slidably connected thereto. The second motor 95 is used in conjunction with the screw rod 92 and is fixedly connected to the upper outer wall of the bracket 8. The output end of the second motor 95 The through-bracket 8 is fixedly connected to the screw rod 92, and the output end of the second motor 95 can rotate in two directions. The two roller rows 96 are fixedly connected to the lower side of the movable plate 93. The roller row 96 includes several rollers, which can reduce the friction of the cloth during movement. By starting the second motor 95, the screw rod 92 can be driven to rotate, so that the movable plate 93 starts to drive the roller row 96 to slide along the guide rod 94, applying pressure to the cloth of different thicknesses placed on the support plate 91, limiting its movement trajectory, and preventing it from folding during movement. At the same time, in conjunction with the conveyor belt 98 and the transmission wheel 97, the cloth can be transported without manual labor, saving time and effort, and ensuring that the subsequent dyeing process can be completed smoothly. Example
[0051] The solution in Example 1 is further introduced below in conjunction with a specific working method, as described below:
[0052] Two transmission wheels 97 are rotatably connected on both sides of the upper end of the support plate 91, and a conveyor belt 98 is arranged between the two transmission wheels 97 on the same side. Two motors 3 99 are fixedly connected to the upper side of the support plate 91 for use with the transmission wheels 97, and the output end of the motor 3 99 is fixedly connected to the transmission wheel 97 on one side. A controller 11 for use with the two motors 3 99 is fixedly connected to the upper side of the support plate 91. The controller 11 can control the switches of the two motors 3 99 at the same time and adjust parameters such as the output speed of the two. The controller 11 is an existing product on the market, and its connection method and control method are both existing technologies and will not be elaborated here. By starting the motor 3 99, the transmission wheel 97 on one side can be driven to rotate, and with the cooperation of the transmission wheel 97 on the other side, the conveyor belt 98 is driven to move, and the cloth placed on the upper side of the conveyor belt 98 is transported to the dyeing machine body 2, saving manpower.
[0053] The electrical components appearing in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that controls a computer, etc. The specific implementation method of this disclosure omits the detailed description of known functions and known components. To ensure the compatibility of the equipment, the operating methods used are consistent with the parameters of marketed equipment.
[0054] The above description of the present invention and its embodiments is non-limiting. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without inventive design, a structure and embodiment similar to the technical solution should fall within the scope of protection of the present invention.
Claims
1. A horizontal dyeing machine with uniform dyeing, characterized in that: include: A base plate (1), wherein the base plate (1) is fixedly connected to the ground; A dyeing machine main body (2), the dyeing machine main body (2) being fixedly connected to the upper side of the base plate (1); A dye barrel (3), the dye barrel (3) being fixedly connected to the upper rear end of the base plate (1); A cover plate (4), the cover plate (4) being detachably connected to the upper side of the dye barrel (3); A stirring assembly (5), the stirring assembly (5) passes through the cover plate (4) and is fixedly connected thereto, the stirring assembly (5) comprising a motor (51), a shaft (52), a stirring rod (53), a connecting plate (54) and a stirring plate (55), the motor (51) being fixedly connected to the upper side of the cover plate (4), the lower side of the cover plate (4) being rotatably connected to a shaft (52) used in conjunction with the motor (51), a plurality of stirring rods (53) being fixedly connected to the shaft (52), a connecting plate (54) being sleeved on the shaft (52), and a plurality of stirring plates (55) being fixedly connected to the front and rear sides of the bottom end of the connecting plate (54); A delivery pipe (6), the delivery pipe (6) passing through the side wall of the dye barrel (3) and being fixedly connected thereto, the lower end of the delivery pipe (6) being fixedly connected to the dyeing machine body (2); A bracket (8), the bracket (8) being fixedly connected to one end of the upper side of the base plate (1); A conveying assembly (9), wherein the conveying assembly (9) is fixedly connected to the inner wall of the bracket (8).
2. A horizontal dyeing machine with uniform dyeing according to claim 1, characterized in that: The conveying assembly (9) comprises: A support plate (91), wherein the support plate (91) is fixedly connected to the inner wall of the bracket (8); A screw rod (92), wherein the upper and lower ends of the screw rod (92) are rotatably connected to the bracket (8) and the support plate (91) respectively; A movable plate (93), wherein the movable plate (93) is sleeved on the screw rod (92); Guide rods (94), two guide rods (94) are used in conjunction with the movable plate (93) and are fixedly connected to the upper end of the support plate (91); Motor 2 (95), the motor 2 (95) is used in conjunction with the screw rod (92) and is fixedly connected to the upper outer wall of the bracket (8); Roller rows (96), two of the roller rows (96) are fixedly connected to the lower side of the movable plate (93).
3. A horizontal dyeing machine with uniform dyeing according to claim 2, characterized in that: Two transmission wheels (97) are rotatably connected to both sides of the upper end of the support plate (91), and a conveyor belt (98) is wound between the two transmission wheels (97) on the same side. Two motors (99) used in conjunction with the transmission wheels (97) are fixedly connected to the upper side of the support plate (91).
4. The horizontal dyeing machine for uniform dyeing according to claim 1, characterized in that: The rear end of the delivery pipe (6) is sleeved with a pump body (7) used in conjunction with the dye barrel (3).
5. The horizontal dyeing machine for uniform dyeing according to claim 1, characterized in that: A control cabinet (10) used in conjunction with the dyeing machine body (2) is fixedly connected to the rear end of the upper side of the base plate (1).
6. A horizontal dyeing machine with uniform dyeing according to claim 2, characterized in that: A controller (11) for use with two motors (99) is provided on the upper side of the support plate (91).
Citation Information
Patent Citations
Horizontal dyeing machine with more uniform dyeing
CN210796907U