Triangular strand steel wire rope forming device

By installing a turntable and multiple pressure rollers on the slider of the three-jaw chuck and using a limit assembly to adjust the model and position of the pressure rollers, the problem of poor extrusion effect of the existing device when processing steel wire ropes of different specifications is solved, and higher applicability and extrusion effect are achieved.

CN223329609UActive Publication Date: 2025-09-12NINGBO KAITE MACHINERY
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Patent Information

Application Number
CN202422377654.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-09-12
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

When processing steel wire ropes of different specifications, the existing triangular strand steel wire rope forming device has a fixed thickness of the pressing roller, resulting in poor extrusion effect and being unable to adapt to steel wire ropes of different models.

Method used

A triangular strand steel wire rope forming device was designed. A turntable was installed on the slider of a three-jaw chuck, and multiple pressure rollers were set outside the turntable. The type and position of the pressure rollers were adjusted by the limit assembly to achieve adaptive extrusion of different types of steel wire ropes.

Benefits of technology

The flexibility and applicability of the preforming device for steel wire rope strands are improved, the device can better adapt to different types of steel wire ropes, and the extrusion effect is improved.

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Abstract

The triangular strand steel wire rope forming device comprises a three-jaw chuck, a plurality of rotating discs and a limiting assembly, the rotating discs are rotationally installed on sliding blocks of the three-jaw chuck, a plurality of pressing rollers are arranged outside the rotating discs, and the limiting assembly is arranged between the rotating discs and the sliding blocks; when adjustment is carried out, the limiting assembly is suitable for unlocking the rotating disc, and then the rotating disc is suitable for rotating so that the corresponding pressing rollers can be matched; after adjustment is completed, the limiting assembly is suitable for locking the rotating disc. The steel wire rope pre-pressing deformation device has the beneficial effects that the rotating disc is installed on the sliding block of the three-jaw chuck, and the multiple pressing rollers are arranged outside the rotating disc, so that when pre-pressing deformation is conducted according to different steel wire rope strands, the pressing rollers of different models can be adjusted through rotation of the rotating disc, and finally the rotating disc is locked through the limiting assembly; therefore, the steel wire rope strand preforming device is good in flexibility and high in applicability.
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Description

Technical Field

[0001] The present application relates to the technical field of steel wire rope production equipment, and in particular to a triangular strand steel wire rope forming device. Background Art

[0002] In recent years, the application field of triangular strand wire rope has been continuously expanding. It is not only used in the mining and metallurgical industry, but has also been successfully applied to cableways, petroleum, engineering ships and other fields. The triangular strand wire rope strands are mainly produced by a special stranding machine to produce strands with a triangular cross-section shape, and then they are extruded by a professional rotary molding device on a rope forming machine and twisted into wire ropes.

[0003] In the prior art, such as the patent CN202730522U, a closed twisting and forming device for triangular stranded steel wire rope is disclosed. In this patent, three pressure rollers are installed on the three sliders of the three-jaw chuck, and then the steel wire rope strands are compressed by the triangular cavity formed by the three pressure rollers. During use, the movement of the three sliders is used to adapt to triangular strands of different specifications and models. However, it still has the following shortcomings: the thickness of the pressure roller is certain, so for thicker triangular rollers, the contact area between the pressure rollers and the triangular rollers will be small, thereby affecting the extrusion effect; if it is for thinner triangular rollers, there may be interference between adjacent pressure rollers, which will also affect the extrusion effect. For this reason, a triangular stranded steel wire rope forming device is proposed to solve the above technical problems. Utility Model Content

[0004] One of the purposes of the present application is to provide a triangular strand steel wire rope forming device.

[0005] In order to achieve the above objectives, the technical solution adopted in this application is: a triangular strand steel wire rope forming device, comprising a three-jaw chuck, multiple turntables and a limit assembly, the turntable is rotatably installed on the slider of the three-jaw chuck, and multiple pressure rollers are provided on the outside of the turntable, and the limit assembly is arranged between the turntable and the slider; when adjusting, the limit assembly is suitable for releasing the lock of the turntable, and then the turntable is suitable for rotating so that the corresponding pressure rollers are cooperated; when the adjustment is completed, the limit assembly is suitable for locking the turntable.

[0006] Preferably, the limiting assembly includes a limiting screw and a plurality of limiting grooves, the limiting screw is engaged with the turntable through threads, the limiting grooves are provided on the slider, and the limiting screw is engaged with the limiting grooves.

[0007] Preferably, the limiting assembly includes a limiting rod and a plurality of limiting slots, the limiting rod is elastically slidably mounted on the top of the turntable, the limiting slots are provided on the slider, and the limiting rod cooperates with the limiting slots.

[0008] Preferably, a column is installed on the top of the slider, the turntable is rotatably installed on the top of the column, and the turntable and the column are coordinated through a clutch structure; when the turntable rotates to a set position, the clutch structure is in a limited state, thereby limiting the turntable.

[0009] Preferably, the clutch structure includes a clutch block and a plurality of clutch slots, the clutch slots are arranged outside the column, and the clutch block is elastically slidably installed in the turntable; when the clutch block cooperates with the clutch slots, the clutch structure is in a limited state.

[0010] Preferably, a plurality of the limiting rods and the limiting grooves are provided, and the two are equidistantly distributed along the axis of the turntable.

[0011] Preferably, the top ends of the plurality of limiting rods are commonly connected to a fixing block, and a pull ring is installed on the top end of the fixing block.

[0012] Preferably, a protective shell is installed on the slider; when the adjustment is completed, the remaining pressure rollers are located in the protective shell.

[0013] Compared with the prior art, the present invention has the following advantages:

[0014] The utility model installs a turntable on the slider of the three-jaw chuck and arranges multiple pressure rollers on the outside of the turntable. Therefore, when pre-compression deformation is performed according to different steel wire rope strands, we can adjust different types of pressure rollers by rotating the turntable, and finally lock the turntable through the limit assembly, thereby making the preforming device of the steel wire rope strands more flexible and highly applicable. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 This is a schematic diagram of the structure of the utility model after the protective shell is removed.

[0017] Figure 3 This is a schematic diagram of the specific structure of the top of a single slider of the present utility model.

[0018] Figure 4 This is a schematic diagram of the structure of the limit assembly of the utility model.

[0019] Figure 5 This is a schematic diagram of the clutch structure of the present utility model.

[0020] In the figure: 1. three-jaw chuck; 101. slider; 2. protective shell; 3. pressure roller; 4. turntable; 5. limit assembly; 501. limit rod; 502. limit slot; 6. fixed block; 7. pull ring; 8. column; 9. clutch structure; 901. clutch block; 902. clutch slot. DETAILED DESCRIPTION

[0021] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0022] In the description of this application, it should be noted that for directional words, such as the terms "center", "horizontal", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and so on, the directions and positional relationships indicated are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of this application.

[0023] It should be noted that the terms "first", "second", etc. in the description and claims of this application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.

[0024] One of the preferred embodiments of this application is as follows: Figures 1 to 5 As shown, a triangular strand steel wire rope forming device includes a three-jaw chuck 1, (three) turntables 4 and a limit assembly 5, wherein the turntable 4 is rotatably mounted on the slider 101 of the three-jaw chuck 1, and a plurality of pressure rollers 3 are arranged on the outside of the turntable 4, and the limit assembly 5 is arranged between the turntable 4 and the slider 101.

[0025] It is understandable that among the multiple pressing rollers 3 outside the turntable 4, the model and size of each pressing roller 3 are different. Therefore, when pre-pressing and deforming the steel wire rope strands according to different conditions, we can adjust the model of the pressing roller 3, such as Figure 2 As shown, first release the lock of the turntable 4 through the limit assembly 5, then the turntable 4 can be rotated, and then the corresponding (three) pressure rollers 3 are adjusted to the corresponding positions; when the adjustment is completed, the turntable 4 can be locked through the limit assembly 5.

[0026] It should be noted that the specific structure and working principle of the three-jaw chuck 1 are common knowledge known to those skilled in the art, and therefore will not be described in detail here.

[0027] As a further description of the above embodiment: the limiting component 5 has various structural forms, including but not limited to the following two:

[0028] Structure 1 (not shown): can refer to Figure 4 The limiting assembly 5 includes a limiting screw and a plurality of limiting grooves 502 . The limiting screw cooperates with the turntable 4 through threads. The limiting grooves 502 are provided on the slider 101 , and the limiting screw cooperates with the limiting grooves 502 .

[0029] It is understood that when adjustment is required, the limit screw is spirally rotated to move the limit screw until it disengages the limit slot 502, thereby releasing the lock on the turntable 4. Similarly, after the adjustment is completed, the limit screw is spirally rotated in the opposite direction until it abuts against the limit slot 502, thereby locking the turntable 4.

[0030] Structure 2 (such as Figure 4 As shown): The limiting assembly 5 includes a limiting rod 501 and a plurality of limiting slots 502. The limiting rod 501 is elastically slidably installed on the top of the turntable 4 (through a spring), and the limiting slot 502 is set on the slider 101. The limiting rod 501 cooperates with the limiting slot 502.

[0031] It is understandable that when adjustment is required, the limit rod 501 is pulled out and away from the limit slot 502 to release the lock of the turntable 4. Similarly, after the adjustment is completed, the limit rod 501 is released and the spring force of the spring causes the limit rod 501 to insert into the limit slot 502 and cooperate with it, thereby locking the turntable 4.

[0032] Furthermore, we know that there are three sliders 101 in the three-jaw chuck 1, and we can also set the number of the limiting rods 501 and the limiting grooves 502 to three, and the two are distributed at equal distances along the axis of the turntable 4. This can ensure the stability and accuracy of the turntable 4 during the adjustment process. Of course, in order to facilitate the synchronous movement (movement) of multiple limiting rods 501, a fixed block 6 can be fixedly installed on the top of the multiple limiting rods 501, and a pull ring 7 is provided on the top of the fixed block 6. In this way, when operating, we can pull out all the limiting rods 501 through the pull ring 7 to improve convenience. It should be known that the above-mentioned limiting screw adopts the method of threaded engagement, so for the sake of convenience, it is not recommended to use multiple here, and the stability of the threaded engagement itself is relatively high, so using one can meet actual needs.

[0033] During the above adjustment process, we know that when the limiting rod 501 (or limiting screw) cooperates with the limiting groove 502, it represents the corresponding positions of the three pressing rollers 3. However, in the actual adjustment process, it may take a certain amount of time to find the adjusted position, thereby affecting work efficiency.

[0034] Therefore, in order to solve the above technical problems, Figure 5 As shown, a column 8 is installed on the top of the slider 101, and the turntable 4 is rotatably installed on the top of the column 8, and the turntable 4 and the column 8 are matched through a clutch structure 9.

[0035] It can be understood that when the turntable 4 is rotated and adjusted to the set position, the clutch structure 9 is in a limited state, thereby limiting the turntable 4 (pre-positioning), so that the position to be locked after the turntable 4 is adjusted can be quickly limited, thereby providing convenience for the subsequent locking of the turntable 4.

[0036] The present application does not limit the specific structure of the clutch structure 9. A specific embodiment is provided below for description:

[0037] like Figure 5 As shown, the clutch structure 9 includes a clutch block 901 and a plurality of clutch slots 902. The clutch slots 902 are provided outside the column 8. The clutch block 901 is elastically slidably mounted (via a spring) in the turntable 4. The clutch block 901 can be spherical, and the clutch slots 902 can be hemispherical.

[0038] It should be noted that when the clutch block 901 is engaged with the clutch slot 902, the clutch structure 9 is in a limited position, that is, the limit rod 501 (or limit screw) is in a positive correspondence with the corresponding limit slot 502. When the turntable 4 is adjusted, the clutch block 901 will slide and forcibly separate from the clutch slot 902.

[0039] In this embodiment, Figure 1 As shown, to facilitate protection of the unused pressure rollers 3, a protective shell 2 can be installed on the slider 101. Therefore, after adjustment is completed, the remaining pressure rollers 3 are located within the protective shell 2, while the active pressure rollers 3 are located outside the protective shell 2. This effectively prevents unnecessary wear or damage to the unused pressure rollers 3 during operation. Specifically, the protective shell 2 can be designed as a semi-enclosed design to facilitate installation and removal of the pressure rollers 3 while also providing adequate protection.

[0040] The working principle of this utility model is:

[0041] First, we can assume that there are three pressure rollers 3 on the turntable 4, and each pressure roller 3 is of a different model. The models of the pressure rollers 3 of the three turntables 4 near the center of the three-jaw chuck 1 are corresponding. The steel wire rope passes through the corresponding three pressure rollers 3. Then, by adjusting the three-jaw chuck 1, the relative distance between the three pressure rollers 3 can be adjusted, thereby achieving the adjustment of the extrusion force of the steel wire rope; when it is necessary to replace the steel wire rope of different models for extrusion, it is necessary to adjust the corresponding pressure roller 3 to the center position of the three-jaw chuck 1. First, the limit rod 501 is pulled out from the limit groove 502 by the pull ring 7 to release the limit on the turntable 4. Then, the turntable 4 is rotated and the corresponding pressure roller 3 is rotated close to the center of the three-jaw chuck 1. At this time, the clutch block 901 cooperates with the clutch groove 902 to pre-position the adjusted position. Finally, after releasing the limit rod 501, the limit rod 501 will be inserted into the limit groove 502 under the elastic force of the spring to cooperate with it, thereby locking the turntable 4 and completing the adjustment.

[0042] The above describes the basic principles, main features, and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above-described embodiments. The above-described embodiments and the specification merely illustrate the principles of the present application. Various changes and improvements may be made to the present application without departing from the spirit and scope of the present application. These changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the appended claims and their equivalents.

Claims

1. A triangular strand steel wire rope forming device, characterized in that: include: Three-jaw chuck A plurality of turntables, each of which is rotatably mounted on a slider of the three-jaw chuck, and a plurality of pressure rollers are provided on the outside of the turntable; as well as a limiting assembly, the limiting assembly being arranged between the turntable and the slider; when adjusting, the limiting assembly is adapted to release the lock of the turntable, and the turntable is adapted to rotate so as to enable the corresponding pressure roller to cooperate; When the adjustment is completed, the limiting assembly is suitable for locking the turntable.

2. The triangular strand steel wire rope forming device according to claim 1, characterized in that: The limiting assembly includes a limiting screw and a plurality of limiting grooves. The limiting screw is engaged with the turntable through threads. The limiting grooves are provided on the slider, and the limiting screw is engaged with the limiting grooves.

3. The triangular strand steel wire rope forming device according to claim 1, characterized in that: The limiting assembly includes a limiting rod and a plurality of limiting slots. The limiting rod is elastically slidably mounted on the top of the turntable. The limiting slots are provided on the slider. The limiting rod cooperates with the limiting slots.

4. The triangular strand steel wire rope forming device according to claim 2 or 3, characterized in that: A column is installed on the top of the slider, and the turntable is rotatably installed on the top of the column, and the turntable and the column are coordinated through a clutch structure; when the turntable rotates to a set position, the clutch structure is in a limited state, thereby limiting the turntable.

5. The triangular strand steel wire rope forming device according to claim 4, characterized in that: The clutch structure includes a clutch block and a plurality of clutch slots. The clutch slots are arranged outside the column. The clutch block is elastically slidably installed in the turntable. When the clutch block cooperates with the clutch slots, the clutch structure is in a limited state.

6. The triangular strand steel wire rope forming device according to claim 3, characterized in that: There are multiple limit rods and limit grooves, and the two are distributed at equal distances along the axis of the turntable.

7. The triangular strand steel wire rope forming device according to claim 6, characterized in that: The top ends of the plurality of limiting rods are commonly connected to a fixing block, and the top end of the fixing block is provided with a pull ring.

8. The triangular strand steel wire rope forming device according to claim 1, characterized in that: A protective shell is installed on the slider; when the adjustment is completed, the remaining pressing rollers are located in the protective shell.

Citation Information

Patent Citations

  • Enclosed stranding forming device for triangular strand steel wire rope

    CN202730522U