Protective device for coal mine electromechanical equipment
By designing a buffer and crushing structure on the coal mine roadheader, the problem of weak protection of the cutting part was solved, and the automatic transfer and crushing of large coal lumps was achieved, ensuring the safe operation of the equipment and improving the coal processing efficiency.
Patent Information
- Application Number
- CN202423043648.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-12-10
AI Technical Summary
The cutting parts of existing coal mine roadheaders have weak protection measures and are easily damaged and accumulated by large pieces of ore, posing a safety hazard.
A protective device including a buffer plate, a slider, a spring, a pulley, a rotating frame, a transmission rod, a roller, a linkage rod, a sleeve and a crushing barrel is designed. By buffering and crushing large coal lumps, direct impact damage to the cutting part is avoided, and automatic transfer and crushing of coal lumps are achieved.
It can effectively cushion the impact of large coal lumps, prevent damage to the cutting part, automatically clean up broken coal lumps, ensure the normal operation of the roadheader, and improve coal processing efficiency.
Smart Images

Figure CN223330572U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electromechanical equipment protection, in particular to a coal mine electromechanical equipment protection device. Background Art
[0002] In the process of coal mining, some electromechanical equipment will be used for mining work. There are many types of electromechanical equipment in coal mines. The roadheader is an extremely important mechanical equipment in coal mining, especially in the process of tunnel excavation. The roadheader integrates multiple functions such as rock breaking, rock loading, and rock transportation. It can continuously cut and crush the coal seam, and load and transport the crushed materials to achieve efficient tunnel excavation. Compared with the traditional drilling and blasting method, it has significant advantages such as fast excavation speed and good tunnel quality.
[0003] When a roadheader is mining, as the cutting head continues to mine deeper, large pieces of ore often fall down. The main part of the cutting part of the existing roadheader is only covered by a layer of iron shell, and the protection measures are weak. After the large ore blocks are cut and dropped, they may damage the core power part and accumulate on the plane of the cutting part, leaving safety hazards. For this reason, we propose a protective device for coal mine electromechanical equipment. Utility Model Content
[0004] The purpose of the utility model is to provide a protective device for coal mine electromechanical equipment to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a coal mine electromechanical equipment protection device, including a tunneling machine, two support frames are fixedly installed on the tunneling machine, a buffer plate is arranged between the two support frames, two sliders are fixedly installed on the buffer plate, the sliders are arranged in the support frames, a spring is arranged in the support frames, two rotating frames are rotatably connected to the support frames, the rotating frames are rotatably connected to pulleys, the pulleys are rotatably connected to transmission rods, the transmission rods are rotatably connected to rollers, the transmission rods are also fixedly connected to linkage rods, the linkage rods are rotatably connected to sleeves, slide rails are fixedly installed on the sides of the buffer plates, and the pulleys are in rotational contact with the slide rails.
[0006] Preferably, the bottom surface of the buffer plate is rotatably connected to two rotating rods.
[0007] Preferably, the rotating rod is rotatably connected to a scraper rod, and the scraper rod is in sliding contact with the surface of the cutting part of the tunnel boring machine.
[0008] Preferably, a crushing barrel is fixedly installed on the tunnel boring machine.
[0009] Preferably, crushing teeth are provided in the crushing barrel, and the crushing teeth are fixedly mounted on the star-wheel loading mechanism of the roadheader.
[0010] Preferably, the crushing teeth are composed of a connecting rod and a plurality of crushing gears, the connecting rod and the plurality of crushing gears are fixedly connected, the plurality of crushing gears have the same thickness, and the radius gradually increases from top to bottom.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] 1. The utility model can effectively buffer the impact force generated when large coal blocks fall off above the cutting part of the roadheader by arranging components such as a buffer plate, a slider, and a spring, thereby preventing the coal blocks from directly impacting the cutting part and causing damage, and playing a good protective role. By utilizing the coordinated structure of the pulley, rotating frame, transmission rod, roller, linkage rod, sleeve, etc., the coal blocks on the buffer plate can be smoothly pushed and dropped, thereby realizing the automatic transfer of the coal blocks and preventing the coal blocks from accumulating above the cutting part and affecting the normal operation of the roadheader.
[0013] 2. With the help of the rotating rod and the scraper rod, the utility model can clean the broken coal blocks on the surface of the cutting part when the buffer plate is moved by the gravity of the coal blocks, thereby ensuring the cleanliness of the surface of the cutting part, facilitating its subsequent normal operation and reducing the potential hidden dangers caused by the residual broken coal blocks.
[0014] 3. The utility model is equipped with a crushing barrel and crushing teeth, which can effectively crush large coal blocks falling from the buffer plate, breaking the large coal blocks into broken coal blocks, which is convenient for subsequent transportation and further processing and utilization, thereby improving the efficiency of coal processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the local structure of the utility model;
[0017] Figure 3 This is a schematic diagram of a partially half-section structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the half-section structure of the crushing barrel of the utility model.
[0019] In the figure: 1-tunneling machine; 2-support frame; 3-buffer plate; 4-slider; 5-spring; 6-rotating frame; 7-pulley; 8-transmission rod; 9-roller; 10-linking rod; 11-sleeve; 12-slide rail; 13-rotating rod; 14-scraper rod; 15-crushing barrel; 16-crushing teeth; 161-connecting rod; 162-crushing gear. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figure 1-4 The utility model provides a technical solution: a coal mine electromechanical equipment protection device, including a tunneling machine 1, two support frames 2 are fixedly installed on the tunneling machine 1, and the support frame 2 is a groove structure with a hollow groove on one side. The top of the support frame 2 is an arc shape to ensure that the transmission rod 8 can pass smoothly. A buffer plate 3 is provided between the two support frames 2, and two sliders 4 are fixedly installed on the buffer plate 3. The slider 4 can be used to slide in the groove of the support frame 2 to limit the buffer plate 3. A spring 5 is provided in the support frame 2, and the spring 5 supports the buffer plate 3 through the slider 4. The spring 5 is also used to reset the buffer plate 3. The support frame 2 is rotatably connected to two rotating frames 6, and the rotating frame 6 is composed of two long plates of equal length. The two long plates are rotatably connected, and the rotating frame 6 is rotatably connected to a pulley 7. The pulley 7 is composed of two upper and lower rollers and an inverted L-shaped plate. A slide rail 12 is fixedly installed on the side of the buffer plate 3, and the two rollers are respectively connected to the slide rail 12 The upper wall and the lower wall are in rolling contact to reduce friction resistance. The pulley 7 is rotatably connected to the transmission rod 8, and the transmission rod 8 is rotatably connected to the roller 9. The transmission rod 8 is also fixedly connected to the linkage rod 10. The linkage rod 10 is rotatably connected to the sleeve 11. The surface of the sleeve 11 is provided with concave and convex patterns. When the sleeve 11 contacts the coal block, the friction force can be reduced by self-rotation. A crushing barrel 15 is fixedly installed on the transport part of the tunneling machine 1. The crushing barrel 15 is used to receive large coal blocks. Crushing teeth 16 are provided in the crushing barrel 15. The crushing teeth 16 are fixedly mounted on the planetary loading mechanism of the tunneling machine 1 and rotate synchronously with the planetary loading mechanism. The crushing teeth 16 are composed of a connecting rod 161 and a plurality of crushing gears 162. The connecting rod 161 and the plurality of crushing gears 162 are fixedly connected. The thickness of the plurality of crushing gears 162 is the same, the crushing gears 162 are arranged on the same vertical axis, and the crushing gears 162 are arranged with gradually increasing radius from top to bottom.
[0022] See also Figure 1 and Figure 2 The bottom surface of the buffer plate 3 is rotatably connected to two rotating rods 13, and the rotating rods 13 are rotatably connected to scraper rods 14. The scraper rods 14 are in sliding contact with the surface of the cutting part of the tunneling machine 1, and the scraper rods 14 are used to clean the fragments on the surface of the cutting part.
[0023] Working principle: When a large coal block falls above the cutting part of the roadheader 1, the coal block is first blocked by the buffer plate 3 and its impact force is buffered. Due to the gravity of the large coal block, the large coal block will squeeze the spring 5 through the slider 4 on the buffer plate 3, and in the process of the buffer plate 3 moving downward, the pulley 7 will be subjected to force and roll in the slide rail 12 under the restriction of the rotating frame 6, thereby driving the transmission rod 8 to move horizontally, and the roller 9 will roll on the buffer plate 3 driven by the transmission rod 8. At the same time, the linkage rod 10 drives the sleeve 11 to move horizontally, and then pushes the large coal block from the buffer plate 3 and drops it; in the process of the buffer plate 3 moving downward under the gravity of the coal block, the buffer plate 3 will squeeze the rotating rod 13, and the rotating rod 13 is forced to push the scraper rod 14, and the scraper rod 14 moves horizontally under the restriction of the surface of the cutting part of the roadheader 1, and the scraper rod 14 pushes the broken coal blocks on the surface of the cutting part to move horizontally and then fall.
[0024] When large coal lumps fall from the buffer plate 3, the crushing barrel 15 will receive the large coal lumps, and then the crushing teeth 16 will squeeze the large coal lumps together with the cylinder wall of the crushing barrel 15 through rotation until the large coal lumps are broken and fall off from the crushing barrel 15, and then the star wheel loading structure will collect the broken coal lumps to the subsequent transportation equipment.
[0025] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A protective device for electromechanical equipment in a coal mine, comprising a roadheader (1), characterized in that: Two support frames (2) are fixedly mounted on the tunnel boring machine (1), a buffer plate (3) is provided between the two support frames (2), two sliders (4) are fixedly mounted on the buffer plate (3), the sliders (4) are provided in the support frame (2), a spring (5) is provided in the support frame (2), two rotating frames (6) are rotatably connected to the support frame (2), the rotating frames (6) are rotatably connected to a pulley (7), the pulley (7) is rotatably connected to a transmission rod (8), the transmission rod (8) is rotatably connected to a roller (9), the transmission rod (8) is also fixedly connected to a linkage rod (10), the linkage rod (10) is rotatably connected to a sleeve (11), a slide rail (12) is fixedly mounted on the side of the buffer plate (3), and the pulley (7) is in rotational contact with the slide rail (12).
2. A protective device for coal mine electromechanical equipment according to claim 1, characterized in that: The bottom surface of the buffer plate (3) is rotatably connected to two rotating rods (13).
3. A protective device for coal mine electromechanical equipment according to claim 2, characterized in that: The rotating rod (13) is rotatably connected to a scraper rod (14), and the scraper rod (14) is in sliding contact with the surface of the cutting portion of the roadheader (1).
4. A protective device for coal mine electromechanical equipment according to claim 1, characterized in that: A crushing barrel (15) is fixedly mounted on the roadheader (1).
5. A protective device for coal mine electromechanical equipment according to claim 4, characterized in that: Crushing teeth (16) are provided in the crushing barrel (15), and the crushing teeth (16) are fixedly mounted on the star wheel loading mechanism of the roadheader (1).
6. A protective device for coal mine electromechanical equipment according to claim 5, characterized in that: The crushing teeth (16) are composed of a connecting rod (161) and a plurality of crushing gears (162). The connecting rod (161) and the plurality of crushing gears (162) are fixedly connected. The plurality of crushing gears (162) have the same thickness and their radius gradually increases from top to bottom.