Novel pipeline valve

By setting pre-connection components and limit components on the pipeline valve, including pre-hooking and rotating rollers, clamping units and linkage units, the problem of two-person collaboration required in existing pipeline valve installation is solved, and efficient installation and stable connection by one person are achieved.

CN223331265UActive Publication Date: 2025-09-12SHANGHAI SIRUN PRECISION MASCH EQUIP MFG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422957403.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-09-12
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

The installation of existing pipeline valves, especially the flange alignment of large pipeline valves, requires the collaboration of two people. Unbalanced force can easily lead to alignment difficulties, which is time-consuming and labor-intensive, and has low installation efficiency.

Method used

Pre-connection components and limit components are designed. By setting up hooks, rotating rollers and limit components, pre-connection of the connecting flange and the pipe flange is achieved. The rotation resistance is reduced by rotating the roller, the limit component achieves a stable connection, and the clamping unit and linkage unit achieve synchronous operation. The installation can be completed by one person.

Benefits of technology

It enables a single person to quickly and conveniently complete the installation of pipeline valves, reducing manpower consumption and improving installation efficiency and stability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223331265U_ABST
    Figure CN223331265U_ABST
Patent Text Reader

Abstract

The utility model discloses a novel pipeline valve relates to pipeline valve technical field, including valve body, connecting flange's pipeline valve, pre-connection subassembly, limit subassembly, the pre-connection subassembly is used for realizing the pre-connection of connecting flange and pipeline flange, the limit subassembly is used for realizing the limit connection of connecting flange and pipeline flange. By arranging the pre-connecting assembly, pre-hanging operation of the connecting flange and the pipeline flange can be achieved, relative limiting of the connecting flange and the pipeline flange can be achieved through the limiting assembly, in this way, rotation operation of the pipeline valve is facilitated, and alignment operation of mounting holes of the connecting flange and the pipeline flange is achieved; and meanwhile, the orientation of a rotating rod of the pipeline valve can be adjusted, the pipeline valve can be installed by a single person through cooperation of the multiple parts, manpower is saved, and overall installation is more convenient and efficient.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of pipeline valves, in particular to a novel pipeline valve. Background Art

[0002] In fluid piping systems, valves are control elements. Their main functions are to isolate equipment and piping systems, regulate flow, prevent backflow, and regulate and discharge pressure. They can be used to control the flow of various types of fluids, including air, water, steam, various corrosive media, mud, oil, liquid metal, and radioactive media.

[0003] The connection between existing pipeline valves and pipelines is mostly through flange connection. When installing some larger pipeline valves, one person is required to support the pipeline valve to align the flange on the pipeline valve with the flange on the pipeline, and then another person is required to install the bolts. In this process, the flanges are easily difficult to align due to unbalanced strength of the supporting personnel, which is time-consuming and labor-intensive, and the overall installation efficiency is low. Based on this, a new pipeline valve is provided. Utility Model Content

[0004] The purpose of the utility model is to provide a novel pipeline valve in order to solve the above-mentioned problems.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a novel pipeline valve, comprising a pipeline valve consisting of a valve body and a connecting flange, wherein the connecting flanges are symmetrically fixed to both ends of the valve body, and a pre-connection component is provided on the outer side of the connecting flange near the top, and the pre-connection component is used to achieve pre-connection between the connecting flange and the pipeline flange;

[0006] The pre-connection assembly includes a pre-hook and a rotating roller;

[0007] The pre-hook is symmetrically fixed to both sides of the outer wall of the connecting flange and close to the top of the connecting flange with the vertical center line of the valve body as the center. The rotating roller is rotatably connected to the inner side of the pre-hook. The connecting flange is hung on the outer side of the top of the pipeline flange through the pre-hook and the rotating roller, so as to realize the pre-connection between the connecting flange and the pipeline flange. The rotating roller is used to reduce the rotation resistance when the valve body is adjusted.

[0008] The bottom of the valve body is fixedly connected to a rectangular base, and a limiting component is provided on the outer side of the bottom of the valve body and the inner side of the rectangular base, and the limiting component is used to realize the limiting connection between the connecting flange and the pipeline flange;

[0009] The limiting assembly includes a clamping unit and a linkage unit;

[0010] The clamping unit is used to clamp and limit the bottom of the connecting flange and the bottom of the pipeline flange;

[0011] The linkage unit is used to realize the synchronous expansion or contraction operation of the two groups of clamping units.

[0012] As a further solution of the present invention: the clamping unit includes a T-shaped rack, a limiting slide, a transmission gear, an L-shaped clamping plate, a connecting rod, and an arc-shaped fixing plate;

[0013] The T-shaped rack is fixed to the outer bottom of the valve body and one end close to the connecting flange, the connecting rod is fixed to one end of the arc-shaped fixed plate, and the limit slide is fixed to one end of the connecting rod. The connecting rod and the limit slide are grouped in pairs, and a group of the limit slides is slidably connected to the outer side of the T-shaped rack, and the transmission gear is rotatably connected to the middle of a group of limit slides and meshes with the T-shaped rack;

[0014] The L-shaped clamp is fixed to the outer end of the transmission gear. When the limiting slide approaches the connecting flange along the T-shaped rack track, the transmission gear is limited by the T-shaped rack and rotates, which is used to realize the flipping of the L-shaped clamp and clamp the bottom of the pipe flange, and cooperate with the hanging of the pre-connected component and the top of the pipe flange to realize the limited connection between the connecting flange and the pipe flange.

[0015] As a further solution of the present invention: the linkage unit includes a linkage rack, a gear roller, a screw, and a knob;

[0016] There are two linkage racks, which are respectively fixed to one end of two arc-shaped fixing plates in the two groups of clamping units. The ends of the two linkage racks away from the arc-shaped fixing plates extend into the interior of the rectangular base, and the two linkage racks are symmetrically distributed along the vertical direction.

[0017] The screw is fixed to one end of the gear roller, and the gear roller is threadedly connected to the inner side surface of the rectangular base through the screw, and the gear roller is located in the middle of the two linked racks and meshes with the two linked racks;

[0018] The knob is fixed to the other end of the gear roller, and the gear roller is rotated by the knob to push the two linked racks to move closer or farther away synchronously, thereby providing operating power for the two sets of clamping units.

[0019] As a further solution of the present invention: through grooves for the linkage rack to pass through are provided at both ends of the outer wall of the rectangular base, and threaded holes for the screw to be threadedly connected are provided on the side walls of the rectangular base.

[0020] As a further solution of the present invention: two T-shaped racks and two sets of limiting slides and connecting rods are provided in a single set of the clamping unit, and the two T-shaped racks are symmetrically distributed with the vertical center line of the valve body as the center.

[0021] As a further solution of the present invention: the bottom horizontal height of the rectangular base matches the bottom horizontal height of the connecting flange, and the bottom horizontal height of the knob is higher than the bottom horizontal height of the rectangular base.

[0022] As a further solution of the present invention: the positions of the pre-hooking hook and the T-shaped rack are staggered with the positions of the mounting holes on the connecting flange.

[0023] Compared with the prior art, the beneficial effects of the present invention are:

[0024] By setting up a pre-connection component, the pre-connection operation of the connecting flange and the pipe flange can be realized. The relative limitation of the connecting flange and the pipe flange can be realized by the limit component, which facilitates the rotation operation of the pipeline valve, thereby realizing the alignment operation of the mounting holes of the connecting flange and the pipe flange, and also realizing the adjustment of the direction of the turning rod of the pipeline valve. Through the cooperation of the above multiple parts, the installation operation of the pipeline valve can be realized by a single person, which not only saves manpower, but also makes the overall installation more convenient and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural diagram of the utility model;

[0026] Figure 2 This is a bottom view of the structure of the utility model;

[0027] Figure 3 This is a schematic diagram of the disassembly of some parts of the limit assembly and the pipeline valve of the utility model;

[0028] Figure 4 This is a schematic diagram of the disassembly of the screw and the rectangular base of the utility model;

[0029] Figure 5 This is a structural distribution diagram of some parts of the limiting assembly of the utility model.

[0030] In the figure: 1. Pipe valve; 101. Valve body; 102. Connecting flange; 103. Rectangular base; 104. Threaded hole; 105. Through groove; 2. Pre-connection assembly; 201. Pre-hook; 202. Rotating roller; 3. Limit assembly; 301. T-type rack; 302. Limit slide; 303. Transmission gear; 304. L-type splint; 305. Connecting rod; 306. Arc-shaped fixing plate; 307. Linkage rack; 308. Gear roller; 309. Screw; 310. Knob. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] See also Figures 1 to 5 In an embodiment of the present utility model, a novel pipeline valve includes a pipeline valve 1 consisting of a valve body 101 and a connecting flange 102. The connecting flanges 102 are symmetrically fixed to both ends of the valve body 101. A pre-connection component 2 is provided on the outer side of the connecting flange 102 near the top. The pre-connection component 2 is used to achieve pre-connection between the connecting flange 102 and the pipeline flange.

[0033] The pre-connection component 2 includes a pre-hook 201 and a rotating roller 202;

[0034] The pre-hook 201 is symmetrically fixed to both sides of the outer wall of the connecting flange 102 and close to the top of the connecting flange 102 with the vertical center line of the valve body 101 as the center. The rotating roller 202 is rotatably connected to the inner side of the pre-hook 201. The connecting flange 102 is hung on the outer side of the top of the pipeline flange through the pre-hook 201 and the rotating roller 202, so as to achieve pre-connection between the connecting flange 102 and the pipeline flange. The rotating roller 202 is used to reduce rotational resistance when the valve body 101 is adjusted.

[0035] The bottom of the valve body 101 is fixedly connected to a rectangular base 103. A limit assembly 3 is provided on the outer side of the bottom of the valve body 101 and the inner side of the rectangular base 103. The limit assembly 3 is used to achieve a limit connection between the connecting flange 102 and the pipeline flange.

[0036] The limiting component 3 includes a clamping unit and a linkage unit;

[0037] The clamping unit is used to clamp and limit the bottom of the connecting flange 102 and the bottom of the pipeline flange;

[0038] The linkage unit is used to realize the synchronous expansion or contraction operation of the two sets of clamping units;

[0039] The clamping unit includes a T-shaped rack 301, a limiting slide 302, a transmission gear 303, an L-shaped clamping plate 304, a connecting rod 305, and an arc-shaped fixing plate 306;

[0040] The T-shaped rack 301 is fixed to the outer bottom of the valve body 101 and one end close to the connecting flange 102. The connecting rod 305 is fixed to one end of the arc-shaped fixing plate 306. The limiting slide 302 is fixed to one end of the connecting rod 305. The connecting rod 305 and the limiting slide 302 are grouped in pairs. A group of limiting slides 302 is slidably connected to the outer side of the T-shaped rack 301. The transmission gear 303 is rotatably connected to the middle of a group of limiting slides 302 and meshes with the T-shaped rack 301.

[0041] The L-shaped clamping plate 304 is fixed to the outer end of the transmission gear 303. When the limiting slide 302 approaches the connecting flange 102 along the track of the T-shaped rack 301, the transmission gear 303 is limited by the T-shaped rack 301 and rotates, so as to realize the flipping of the L-shaped clamping plate 304 and clamp the bottom of the pipeline flange, and cooperate with the hooking of the pre-connection component 2 and the top of the pipeline flange to realize the limited connection between the connecting flange 102 and the pipeline flange;

[0042] The linkage unit includes a linkage rack 307, a gear roller 308, a screw 309, and a knob 310;

[0043] Two linkage racks 307 are provided. The two linkage racks 307 are respectively fixed to one end of the two arc-shaped fixing plates 306 in the two clamping units. The ends of the two linkage racks 307 away from the arc-shaped fixing plates 306 extend into the interior of the rectangular base 103, and the two linkage racks 307 are symmetrically distributed along the vertical direction.

[0044] The screw 309 is fixed to one end of the gear roller 308. The gear roller 308 is threadedly connected to the inner side of the rectangular base 103 through the screw 309. The gear roller 308 is located between the two linked racks 307 and meshes with the two linked racks 307.

[0045] The knob 310 is fixed to the other end of the gear roller 308. The gear roller 308 is rotated by the knob 310 to push the two linked racks 307 to move closer or farther away synchronously, thereby providing operating power for the two sets of clamping units.

[0046] Through slots 105 for the linkage rack 307 to pass through are formed at both ends of the outer wall of the rectangular base 103 , and threaded holes 104 for the screw rod 309 to be threadedly connected are formed on the side wall of the rectangular base 103 .

[0047] In this embodiment, when the pipeline valve 1 is connected to the pipeline, the operating steps are as follows:

[0048] The pipe valve 1 is transferred as a whole to the middle of the two pipe sections. At this time, the pipe valve 1 is placed from top to bottom, and the connecting flanges 102 at both ends are tangent to the two pipe flange end faces on the two pipe sections respectively. As the connecting flange 102 moves downward, the pre-hook 201 is finally hooked on the outside of the pipe flange, and its rotating roller 202 fits with the outer surface of the pipe flange. At this time, the pre-connection of the connecting flange 102 and the pipe flange is achieved. This structure allows the installer to no longer need to lift the pipe valve 1, so that the installer can free one hand to operate the limit assembly (it should be noted that the initial state of the limit slide 302 is away from the connecting flange 102. At this time, the L-shaped clamping plate 304 is away from the connecting flange 102 and the vertical part of the L-shaped clamping plate 304 is facing downward, that is, at this time the L-shaped clamping plate 304 will not affect the docking between the connecting flange 102 and the pipe flange);

[0049] After completing the pre-connection between the connecting flange 102 and the pipe flange, the installer can hold the pipe valve 1 with one hand and turn the knob 310 with the other hand. The knob 310 drives the gear roller 308 and the screw 309 to rotate. The gear roller 308 and the screw 309 move along the track of the threaded hole 310. At the same time, the gear roller 308 pushes the two linkage racks 307 away from each other (it should be noted that the linkage rack 307 and the gear roller 308 have a certain width, that is, the gear roller 308 can maintain a stable meshing state with the linkage rack 307 during the movement), and the linkage rack 307 pushes the arc to be fixed. The plate 306, the connecting rod 305, the limiting slider 302, the transmission gear 303, and the L-shaped clamping plate 304 move closer to the connecting flange 102. During this process, the transmission gear 303 is limited by the T-shaped rack 301 and rotates. The L-shaped clamping plate 304 rotates synchronously with the transmission gear 303. Finally, the L-shaped clamping plate 304 is flipped and clamped on the outer side of the bottom of the pipe flange. In this way, the connection between the pre-hanging structure 201 and the top of the pipe flange can realize the mutual limitation of the connecting flange 102 and the pipe flange. This structure can prevent the connection flange 102 from slipping off the pipe flange.

[0050] After that, the pipeline valve 1 can be rotated and adjusted to achieve alignment between the connecting flange 102 and the mounting hole of the pipeline flange. At the same time, the direction of the rotating rod of the pipeline valve 1 can be adjusted so that the rotating rod can be rotated more conveniently to open and close the pipeline valve 1 during later operations. During the rotation of the pipeline valve 1, the rotating roller 202 can reduce the rotation resistance during the rotation process.

[0051] By combining the above parts, the pipeline valve 1 can be installed by a single person, which not only saves manpower but also makes the overall installation more convenient and efficient.

[0052] Please refer to Figures 1 to 5, a single clamping unit is provided with two T-shaped racks 301 and two sets of limit slides 302 and a connecting rod 305, and the two T-shaped racks 301 are symmetrically distributed with the vertical center line of the valve body 101 as the center;

[0053] The positions of the pre-hooking hook 201 and the T-shaped rack 301 are staggered with the positions of the mounting holes on the connecting flange 102 .

[0054] In this embodiment: through this structure, two pre-hooks 201 and two L-shaped frame plates 304 can be correspondingly provided on a single connecting flange 102, thereby achieving full-range wrapping of the pipeline flange, thereby ensuring the stable installation of the pipeline valve 1 and facilitating the subsequent rotation and adjustment operation of the pipeline valve 1.

[0055] Please refer to Figures 1 to 4 The bottom horizontal height of the rectangular base 103 matches the bottom horizontal height of the connecting flange 102 , and the bottom horizontal height of the knob 310 is higher than the bottom horizontal height of the rectangular base 103 .

[0056] In this embodiment, the rectangular base 103 allows the pipeline valve 1 to be stably placed on the ground, thereby facilitating daily storage and placement.

[0057] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A novel pipeline valve, comprising a pipeline valve (1) consisting of a valve body (101) and a connecting flange (102), wherein the connecting flange (102) is symmetrically fixed to both ends of the valve body (101), characterized in that: A pre-connection component (2) is provided on the outer side of the connecting flange (102) near the top, and the pre-connection component (2) is used to achieve pre-connection between the connecting flange (102) and the pipeline flange; The pre-connection component (2) comprises a pre-hook (201) and a rotating roller (202); The pre-hook (201) is symmetrically fixed to both sides of the outer wall of the connecting flange (102) and close to the top of the connecting flange (102) with the vertical center line of the valve body (101) as the center. The rotating roller (202) is rotatably connected to the inner side of the pre-hook (201). The connecting flange (102) is hooked to the outer side of the top of the pipeline flange through the pre-hook (201) and the rotating roller (202) to achieve pre-connection between the connecting flange (102) and the pipeline flange. The rotating roller (202) is used to reduce the rotation resistance when the valve body (101) is adjusted. The bottom of the valve body (101) is fixedly connected to a rectangular base (103), and a limiting component (3) is provided on the outer side of the bottom of the valve body (101) and the inner side of the rectangular base (103), and the limiting component (3) is used to achieve a limiting connection between the connecting flange (102) and the pipeline flange; The limiting component (3) comprises a clamping unit and a linkage unit; The clamping unit is used to clamp and limit the bottom of the connecting flange (102) and the bottom of the pipeline flange; The linkage unit is used to realize the synchronous expansion or contraction operation of the two groups of clamping units.

2. A new type of pipeline valve according to claim 1, characterized in that: The clamping unit comprises a T-shaped rack (301), a limiting slide (302), a transmission gear (303), an L-shaped clamping plate (304), a connecting rod (305), and an arc-shaped fixing plate (306); The T-shaped rack (301) is fixed to the bottom of the outer side of the valve body (101) and close to one end of the connecting flange (102), the connecting rod (305) is fixed to one end of the arc-shaped fixed plate (306), the limiting slide (302) is fixed to one end of the connecting rod (305), the connecting rod (305) and the limiting slide (302) are grouped in pairs, a group of the limiting slides (302) is slidably connected to the outer side of the T-shaped rack (301), and the transmission gear (303) is rotatably connected to the middle of a group of limiting slides (302) and meshes with the T-shaped rack (301); The L-shaped clamping plate (304) is fixed to the outer end of the transmission gear (303). When the limiting slide (302) approaches the connecting flange (102) along the track of the T-shaped rack (301), the transmission gear (303) is limited by the T-shaped rack (301) and rotates, so as to realize the flipping of the L-shaped clamping plate (304) and clamping the bottom of the pipeline flange, and cooperate with the connection between the pre-connection component (2) and the top of the pipeline flange to realize the limiting connection between the connecting flange (102) and the pipeline flange.

3. A new type of pipeline valve according to claim 2, characterized in that: The linkage unit comprises a linkage rack (307), a gear roller (308), a screw (309), and a knob (310); Two linkage racks (307) are provided, and the two linkage racks (307) are respectively fixed to one end of two arc-shaped fixed plates (306) in two groups of clamping units, and one end of the two linkage racks (307) away from the arc-shaped fixed plates (306) passes through the interior of the rectangular base (103), and the two linkage racks (307) are symmetrically distributed along the vertical direction; The screw (309) is fixed to one end of the toothed roller (308), and the toothed roller (308) is threadedly connected to the inner side surface of the rectangular base (103) through the screw (309), and the toothed roller (308) is located in the middle of the two linked racks (307) and meshes with the two linked racks (307); The knob (310) is fixed to the other end of the toothed roller (308), and the toothed roller (308) is rotated by the knob (310) to push the two linked racks (307) to move synchronously closer or farther away, thereby providing operating power for the two groups of clamping units.

4. A new type of pipeline valve according to claim 3, characterized in that: Both ends of the outer wall of the rectangular base (103) are provided with through slots (105) for the linkage rack (307) to pass through, and the side wall of the rectangular base (103) is provided with threaded holes (104) for the screw rod (309) to be threadedly connected.

5. A new type of pipeline valve according to claim 2, characterized in that: A single set of the clamping unit is provided with two T-shaped racks (301), two sets of limiting slides (302), and a connecting rod (305), and the two T-shaped racks (301) are symmetrically distributed with the vertical center line of the valve body (101) as the center.

6. A novel pipeline valve according to claim 4, characterized in that: The bottom level of the rectangular base (103) matches the bottom level of the connecting flange (102), and the bottom level of the knob (310) is higher than the bottom level of the rectangular base (103).

7. A novel pipeline valve according to claim 5, characterized in that: The positions of the pre-hooking hook (201) and the T-shaped rack rail (301) are staggered with the positions of the mounting holes on the connecting flange (102).