Low-resistance textile air conditioner spraying chamber with parallel pipe groups
By adopting a low-resistance parallel pipe group structure and automatic adjustment technology in the textile air-conditioning system, the problems of low heat and moisture exchange efficiency and high wind resistance in the spray system are solved, efficient air treatment and energy conservation are achieved, and the health of workers is protected.
Patent Information
- Application Number
- CN202422661075.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-01
AI Technical Summary
The spray system of the traditional textile air-conditioning system has problems such as low heat and moisture exchange efficiency, large wind resistance, energy waste and harm to workers' health caused by changes in the nozzle atomization angle. In addition, the short pipe connecting the nozzle increases the energy consumption and wind resistance of the water pump.
It adopts a low-resistance parallel pipe group structure, including parallel-arranged spray pipe groups and wing-shaped and olive-shaped spray pipes. The nozzles are hidden in the pipe grooves. Combined with the pressure controller and flow switch, the water spray volume and the number of nozzles are automatically adjusted to reduce the nozzle connection short pipe and wind resistance.
It improves the air heat and moisture exchange efficiency, reduces air supply resistance and water pump energy consumption, reduces energy waste, and ensures workshop air quality and worker health.
Smart Images

Figure CN223331870U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a spray room, in particular to a low-resistance parallel tube group textile air-conditioning spray room. Background Art
[0002] The production process of textile factories requires a reasonable air-conditioning environment to ensure the quality of products and the health of workers. Therefore, textile factories need to meet the workshop temperature, humidity, air freshness and cleanliness required by the process. The temperature and humidity regulation of traditional textile air-conditioning systems generally adopts the treatment method of direct water spraying and direct air heat and moisture exchange. Chilled water or deep well water is pumped through the pipeline to increase the pressure and then enter the nozzle for atomization. The air is cooled, dehumidified or humidified by spraying with single or double rows of pipes. For the textile industry, the temperature and humidity of the workshop process can be controlled by simple water and air heat and moisture exchange. With the gradual improvement of the automation control means of textile air-conditioning, although the traditional water spray air-conditioning system has been widely used, it also has obvious shortcomings. The main problems are:
[0003] The water output of the sprinkler system pump and the water output of the nozzle are designed to match each other. At present, the water volume and air volume are both involved in automatic frequency conversion adjustment when the air conditioner is automatically adjusted. Since the water pump is operated with variable frequency, the water volume and pressure of the water pump change at any time, which will affect the atomization angle of the nozzle. The original nozzle spray angles are intersecting with each other, and there will be gaps in the closed water curtain. When the air flows, this space does not produce heat and moisture exchange, resulting in low heat and moisture exchange efficiency. Especially when the water pump pressure is low, some nozzles on the spray chamber do not spray water, and the air does not get a thorough heat and moisture exchange, making it difficult to guarantee the air temperature, humidity and cleanliness in the workshop. This not only wastes energy, but also affects production and endangers the health of workers.
[0004] Conventional nozzle arrangement in the prior art is as follows Figure 1 As shown, in the figure, 1-1 is the water supply main, 1-2 is the drainage branch pipe, 1-3 is the nozzle connecting short pipe, 1-4 is the centrifugal nozzle and 1-5 is the installation fixing bracket;
[0005] In the spray room, one or more main water supply pipes are connected to multiple spray branch pipes 1-1. Spray branch pipes 1-2 are installed vertically above the water surface. Each spray branch pipe has a short nozzle connection pipe 1-3, which facilitates connection to nozzles 1-4. The nozzles also have a threaded short pipe for connecting the nozzles. As shown in the figure, the short nozzle connection pipes increase the pressure on the water pump, resulting in high energy consumption. Furthermore, an air-conditioning spray room has many branch pipes, equipped with hundreds to thousands of nozzle connection pipes and nozzles. When air is supplied, these spray branch pipes, nozzle connection pipes, and nozzles occupy a large area of the heat and moisture exchange space, resulting in significant wind resistance. Furthermore, the water atomized by the nozzles in the first row of spray pipes collides with the nozzle connection pipes and nozzles in the second row of pipes, forming water droplets, which affect the heat and moisture exchange effect. The nozzle connection pipes and nozzles are also prone to catching small cotton and dust particles, which also affect the heat and moisture exchange effect. Since the number of spray water pumps and nozzles is matched, when the air conditioning automatic control system automatically adjusts the frequency of the water pump, the water volume and pressure of the water pump will drop at the same time, and it will not be possible to provide many nozzles to spray at the same time, resulting in low efficiency and waste of energy. Summary of the Invention
[0006] In response to the problems existing in the above-mentioned prior art, the utility model provides a low-resistance parallel tube group textile air-conditioning spray room, which can reduce the loss of water pump water supply pressure, improve the air heat and moisture exchange efficiency, and reduce the air supply resistance when supplying air.
[0007] In order to achieve the above-mentioned purpose, the utility model provides a low-resistance parallel tube group textile air-conditioning spray room, including a water pool, an overflow pipe, a water filter and a drain pipe in the water pool, the water pool is connected to a water pump through a water supply pipe, and the water pump is connected to a spray main pipe in the spray room, and the surface of the spray main pipe is arranged in pairs of spray pipe group 1 and spray pipe group 2 parallel to each other, the surface of spray pipe group 1 is connected to one end of a plurality of parallel wing-shaped forward spray pipes, and the surface of spray pipe group 2 is connected to one end of a plurality of parallel wing-shaped reverse spray pipes, grooves are provided on the opposite side of the wing-shaped forward spray pipe and the wing-shaped reverse spray pipe, and nozzles are installed in the grooves; a pressure controller is provided on the spray main pipe, and a flow switch is provided at the water inlet end of the wing-shaped forward spray pipe and the wing-shaped reverse spray pipe.
[0008] In addition, the low-resistance parallel tube group textile air-conditioning spray room proposed in the above embodiment of the utility model may also have the following additional technical features:
[0009] As a further improvement of the present invention, one surface of the spray pipe group is connected to one end of multiple olive-shaped spray pipes I arranged in parallel, and the second surface of the spray pipe group is connected to one end of multiple olive-shaped spray pipes II arranged in parallel, and nozzles are installed on the opposite side of the olive-shaped spray pipe I and the olive-shaped spray pipe II.
[0010] As a further improvement to the present invention, the spray main pipe, located near the water filter, is connected to a plurality of parallel, airfoil-shaped, sequential spray pipes via a vertical pipeline. Behind the airfoil-shaped sequential spray pipes, the spray main pipe is connected to two sets of opposing, upper and lower, horseshoe-shaped spray pipes via pipelines. The opposing sides of the two sets of horseshoe-shaped spray pipes have recessed nozzles spaced evenly apart.
[0011] As a further improvement of the present invention, the nozzle is a centrifugal nozzle or an impact nozzle.
[0012] As a further improvement of the present invention, a water baffle is provided at the air outlet end of the spray chamber.
[0013] As a further improvement of the present invention, a guide plate is provided at the air inlet end of the spray chamber.
[0014] Through the above scheme, the utility model has at least the following advantages: compared with the conventional spray room, by arranging the nozzle to be hidden in the groove of the drain pipe, the wind supply resistance caused by the nozzle connecting short pipe and the nozzle is reduced on the air supply section, the nozzle short pipe and the nozzle installed on the water spray drain pipe cause the water pump resistance, and the nozzle connecting short pipe and the nozzle are prevented from easily hanging small cotton and dust; and the pressure controller and the flow switch can automatically adjust the number of matching water spray drain pipes and nozzles according to the operating frequency of the water pump to achieve the performance and efficacy of the low-resistance parallel tube group spray room, reduce the loss of water pump water supply pressure, improve the air heat and moisture exchange efficiency, and reduce the air supply resistance of the parallel tube group textile air-conditioning spray room when supplying air. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a conventional nozzle arrangement diagram in the prior art;
[0016] Figure 2 It is a three-dimensional structural diagram of a low-resistance parallel tube group textile air-conditioning spray room;
[0017] Figure 3 yes Figure 2 A top view of the structure;
[0018] Figure 4 yes Figure 3 AA cross-section diagram;
[0019] Figure 5 yes Figure 4 A partial enlarged view of B;
[0020] Figure 6 This is a structural diagram of the installation of olive-shaped spray pipes I and II in a textile air-conditioning spray room with a low-resistance parallel pipe group;
[0021] Figure 7 yes Figure 6AA cross-section diagram;
[0022] Figure 8 This is a cross-sectional view of the airfoil-shaped forward spray pipe of a low-resistance parallel pipe group textile air-conditioning spray room;
[0023] Figure 9 This is a cross-sectional view of the airfoil-shaped reverse jet exhaust pipe of a low-resistance parallel pipe group textile air-conditioning spray room;
[0024] Figure 10 This is a cross-sectional view of an olive-shaped spray pipe in a low-resistance parallel pipe group textile air-conditioning spray room;
[0025] Figure 11 It is a three-dimensional schematic diagram of the installation of horseshoe-shaped spray pipes in a low-resistance parallel pipe group textile air-conditioning spray room;
[0026] Figure 12 This is a top view of the horseshoe-shaped spray pipe structure of a low-resistance parallel tube group textile air-conditioning spray room;
[0027] Figure 13 yes Figure 12 The cross-sectional structure diagram of AA;
[0028] Figure 14 It is a partial side view of a horseshoe-shaped spray pipe of a low-resistance parallel tube group textile air-conditioning spray room;
[0029] Figure 15 This is a cross-sectional view of a horseshoe-shaped spray pipe in a textile air-conditioning spray room with a low-resistance parallel pipe group;
[0030] In the figure: 1-1, original water supply main, 1-1, original drainage branch, 1-3, original nozzle connecting short pipe, 1-4, original centrifugal nozzle, 1-5, original installation fixing bracket, 1, spray chamber, 2-1, wing-shaped forward spray drainage pipe, 2-2, wing-shaped reverse spray drainage pipe, 2-3, olive-shaped spray drainage pipe I, 2-4, olive-shaped spray drainage pipe II, 2-5, horseshoe-shaped spray pipe, 3, nozzle, 4, water baffle, 5, flow switch, 6, pressure controller, 7, spray main, 7-1, spray pipe group 1, 7-2, spray pipe group 2, 8, water pump, 8-1, water supply pipe, 9, overflow pipe, 10, water filter, 11, drainage pipe, 12, pool. DETAILED DESCRIPTION
[0031] The following describes a low-resistance parallel tube group textile air-conditioning spray room of the present invention in conjunction with the accompanying drawings.
[0032] In Example 1 of the present application, Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 8 and Figure 9As shown, the utility model is a low-resistance parallel tube group textile air-conditioning spray room, including a water pool 12, in which an overflow pipe 9, a water filter 10 and a drain pipe 11 are provided. The water pool 12 is connected to a water pump 8 through a water supply pipe 8-1, and the water pump 8 is connected to a spray main pipe 7 in the spray room 1. The surface of the spray main pipe 7 is arranged in pairs of spray pipe groups 1 7-1 and spray pipe groups 2 7-2 that are parallel to each other. The surface of the spray pipe group 1 7-1 is connected to one end of a plurality of parallel airfoil-shaped forward spray pipes 2-1, and the surface of the spray pipe group 2 7-2 is connected to one end of a plurality of parallel airfoil-shaped reverse spray pipes 2-2. A groove is provided on the opposite side of the airfoil-shaped forward spray pipe 2-1 and the airfoil-shaped reverse spray pipe 2-2, and a nozzle 3 is installed in the groove; a pressure controller 6 is provided on the spray main pipe 7, and a flow switch 5 is provided at the water inlet end of the airfoil-shaped forward spray pipe 2-1 and the airfoil-shaped reverse spray pipe 2-2. Compared with conventional drainage pipes, the low-resistance drainage pipes with built-in nozzles mainly reduce the short connecting pipes of the nozzles, reduce the resistance loss of the water pump, and combine the nozzles and drainage pipes internally, reducing the wind resistance facing the nozzles and reducing the resistance loss of the fan.
[0033] The structure of the second embodiment is basically the same as that of the first embodiment, except that Figure 6 、 Figure 7 and Figure 10 As shown, the surface of the spray pipe group 1 7-1 is connected to one end of multiple olive-shaped spray pipes Ⅰ2-3 arranged in parallel, and the surface of the spray pipe group 2 7-2 is connected to one end of multiple olive-shaped spray pipes Ⅱ2-4 arranged in parallel, and nozzles 3 are installed on the opposite side of the olive-shaped spray pipes Ⅰ2-3 and the olive-shaped spray pipes Ⅱ2-4.
[0034] Compared with the commonly used circular sprinkler pipes at present, under the condition of the same height cross-section, the cross-sectional area increases after using special-shaped pipes, the water flow velocity can be reduced, and the resistance of the water pump is reduced; compared with the commonly used circular sprinkler pipes at present, under the condition of the same water flow velocity, the height cross-sectional area of the pipe can be reduced after using special-shaped pipes, and the wind resistance can be reduced.
[0035] Example 3: This example is described in combination with Example 1 and Example 2. Figures 11 to 15 As shown, the spray main pipe 7, located near the water filter 10, is connected to a plurality of parallel, airfoil-shaped, sequential spray pipes 2-1 via a vertical pipeline. Behind the airfoil-shaped sequential spray pipes 2-1, the spray main pipe 7 is connected to two sets of opposing horseshoe-shaped spray pipes 2-5 via pipelines. The nozzles 3 are mounted in recessed grooves at equal intervals on the opposing sides of the two sets of horseshoe-shaped spray pipes 2-5.
[0036] In order to further improve the performance of the present invention and prevent water mist from entering the factory, a water baffle 4 is provided at the air outlet of the spray chamber 1. A guide plate is provided at the air inlet of the spray chamber 1, which can effectively rectify the air, reduce air resistance, and improve the efficiency of air heat and moisture exchange.
[0037] Olive-shaped spray pipes I2-3 and II2-4 can be installed on the same cross-section as the guide plate, achieving a single flow and spray system. This increases the spray chamber length and reduces resistance within the air straightener and pipe system. To further improve air flow efficiency and extend equipment life, aerofoil-shaped forward spray pipes 2-1, aerofoil-shaped reverse spray pipes 2-2, olive-shaped spray pipes I2-3, and II2-4 are constructed from steel, plastic, or stainless steel.
[0038] The number of transverse spray pipes and the number of nozzles 3 in each spray pipe group will be specifically calculated and arranged according to the flow rate of the water pump 8, the flow rate of the nozzles, etc. The nozzles can be staggered.
[0039] When in use, a low-resistance parallel pipe group textile air-conditioning spray room is installed, and the corresponding pipelines and line equipment are connected and the device can be put into use.
[0040] In summary, the utility model is a low-resistance parallel tube group textile air-conditioning spray room, which reduces the wind supply resistance caused by the nozzle connecting short tube and the nozzle on the air supply section through the wing-shaped or olive-shaped row pipes and the arrangement of hiding the nozzle 3 in the row pipe groove, reduces the pump resistance of water caused by the nozzle short tube and the nozzle installed on the water spray row pipe, and prevents the nozzle connecting short tube and the nozzle from easily hanging small cotton and dust accumulation; and can automatically adjust the number of matching water spray row pipes and nozzles according to the operating frequency of the water pump 8 through the pressure controller 6 and the flow switch 5, so as to achieve the performance and efficacy of the low-resistance parallel tube group spray room, reduce the loss of water pump water supply pressure, improve the air heat and moisture exchange efficiency, and reduce the air supply resistance of the parallel tube group textile air-conditioning spray room when supplying air.
[0041] Those skilled in the art will understand that the discussion of any of the above embodiments is merely illustrative and is not intended to limit the scope of the present invention to these examples. Within the spirit and principles of the present invention, the technical features of the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and many other variations exist for the various aspects of the present invention described above, which are not provided in detail for the sake of clarity. Any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A low-resistance parallel tube group textile air-conditioning spray room, comprising a water pool (12), an overflow pipe (9), a water filter (10) and a drain pipe (11) provided in the water pool (12), the water pool (12) being connected to a water pump (8) via a water supply pipe (8-1), the water pump (8) being connected to a spray main pipe (7) in the spray room (1), characterized in that: The surface of the spray main pipe (7) is provided with a pair of spray pipe groups 1 (7-1) and 2 (7-2) parallel to each other. The surface of the spray pipe group 1 (7-1) is connected to one end of a plurality of parallel wing-shaped forward spraying pipes (2-1). The surface of the spray pipe group 2 (7-2) is connected to one end of a plurality of parallel wing-shaped reverse spraying pipes (2-2). A groove is provided on the opposite side of the wing-shaped forward spraying pipes (2-1) and the wing-shaped reverse spraying pipes (2-2), and a nozzle (3) is installed in the groove. The spray main pipe (7) is provided with a pressure controller (6), and a flow switch (5) is provided at the water inlet end of the wing-shaped forward spraying pipes (2-1) and the wing-shaped reverse spraying pipes (2-2).
2. A low resistance parallel tube group textile air conditioning spray room according to claim 1, characterized in that: The surface of the spray pipe group 1 (7-1) is connected to one end of a plurality of olive-shaped spray pipes I (2-3) arranged in parallel, and the surface of the spray pipe group 2 (7-2) is connected to one end of a plurality of olive-shaped spray pipes II (2-4) arranged in parallel. Nozzles (3) are installed on opposite sides of the olive-shaped spray pipes I (2-3) and the olive-shaped spray pipes II (2-4).
3. The low-resistance parallel tube group textile air-conditioning spray room according to claim 1, characterized in that: The spray main pipe (7) is connected to a plurality of parallel-arranged airfoil-shaped sequential spray pipes (2-1) at one end thereof close to the water filter (10) through a vertical pipeline. Behind the airfoil-shaped sequential spray pipes (2-1), the spray main pipe (7) is installed with two upper and lower groups of opposed horseshoe-shaped spray pipes (2-5) through pipelines. The nozzles (3) are installed in a concave manner at equal intervals on the opposite sides of the two groups of horseshoe-shaped spray pipes (2-5).
4. A low-resistance parallel tube group textile air-conditioning spray room according to claim 2 or 3, characterized in that: The nozzle (3) is a centrifugal nozzle or an impact nozzle.
5. A low resistance parallel tube group textile air conditioning spray room according to claim 2 or 3, characterized in that: The air outlet end of the spray chamber (1) is provided with a water baffle (4).
6. The low-resistance parallel tube group textile air-conditioning spray room according to claim 1, characterized in that: The air inlet end of the spray chamber (1) is provided with a guide plate.