Detection device

Abstract

The utility model discloses detection equipment. The detection equipment comprises a machine table; the material belt unwinding mechanism is arranged at the top of the machine table and used for conveying roll materials; the material pulling mechanism is arranged at the top of the machine table and is used for receiving the coiled material of the material belt unwinding mechanism and controlling the tensioning of the coiled material; the top cutting mechanism is arranged on the top of the machine table, located between the material belt unwinding mechanism and the material pulling mechanism and used for cutting the conveyed roll materials into a plurality of parts in a top cutting mode. The cam carrying mechanism is arranged on the top of the machine table, located on one side of the top cutting mechanism and used for carrying the top-cut parts. The rotating disc material distributing mechanism is arranged at the top of the machine table, is arranged on one side of the cam carrying mechanism and is used for receiving the parts carried by the cam carrying mechanism; and the detection mechanism is arranged at the top of the machine table, located on one side of the rotary disc material distributing mechanism and used for shooting and detecting the parts of the rotary disc material distributing mechanism, and manual part transferring can be replaced.

Description

Technical Field

[0001] The present application relates to the field of 3C product production, and in particular to a detection device. Background Art

[0002] Parts used in 3C products are all rolled up before production. Therefore, the separation of multiple parts requires a top-cutting device to cut the roll, and then the individual parts after top-cutting are inspected and discharged. However, currently, after the parts are top-cut, workers need to pick them up one by one from the corresponding device so that the parts can enter the next process. However, parts are usually very fragile, and manual operation is unpredictable. Each worker picks up the material in a different way, with different strength and speed. Even if protective gloves are worn during the manual picking process, it is difficult to completely avoid damage caused by factors such as improper strength control and unstable operation, which affects product performance and appearance, leads to an increase in part rework rate and increased production costs. Utility Model Content

[0003] The present application aims to solve at least one of the technical problems in the prior art. To this end, the present application proposes a detection device that can replace manual transport of parts.

[0004] A detection device according to an embodiment of the present application includes:

[0005] Machine;

[0006] A material strip unwinding mechanism is provided on the top of the machine and is used to convey the coiled material;

[0007] A material pulling mechanism is provided on the top of the machine platform, and is used to receive the coiled material from the material tape unwinding mechanism and control the tension of the coiled material;

[0008] A top cutting mechanism is provided on the top of the machine platform, located between the material unwinding mechanism and the material pulling mechanism, and is used to cut the coiled material being conveyed into multiple parts;

[0009] A cam transport mechanism is provided on the top of the machine platform and located on one side of the top cutting mechanism, and is used to transport the parts after top cutting;

[0010] A turntable material distribution mechanism is provided on the top of the machine platform and on one side of the cam conveying mechanism, and is used to receive the parts conveyed by the cam conveying mechanism;

[0011] A detection mechanism is provided on the top of the machine platform, located on one side of the turntable material distribution mechanism, and is used to photograph and detect the parts of the turntable material distribution mechanism;

[0012] A turntable transport mechanism is provided on the top of the machine platform and located on the other side of the turntable material distribution mechanism, and is used to transport the parts after being inspected by the turntable material distribution mechanism;

[0013] a material receiving mechanism, provided on the top of the machine platform and located on one side of the turntable transport mechanism, for receiving parts from the turntable transport mechanism;

[0014] A tray feeding mechanism is provided on the top of the machine and is used to transport the tray, and a placement slot is provided on the top of the tray;

[0015] The material catching mechanism is arranged on the top of the machine, located between the material receiving mechanism and the tray feeding mechanism, and is used to catch the parts of the material receiving mechanism and put them into the placement groove of the tray.

[0016] The detection equipment according to the embodiment of the present application has at least the following beneficial effects: the material strip unwinding mechanism continuously provides the coiled material and controls its tension through the pulling mechanism. The coiled material will pass through the top cutting mechanism in the middle, and the top cutting mechanism will cut it into independent parts. Each cut part is transported to the turntable material dividing mechanism by the cam conveying mechanism, and then the turntable material dividing mechanism will pass through the detection mechanism in the process of transporting the parts. The detection mechanism completes the shooting and detection of the parts passing through. The turntable conveying mechanism transfers the inspected parts to the receiving mechanism, and then the receiving mechanism transfers the products to the catching mechanism. Finally, the catching mechanism places the parts in the material tray of the feeding mechanism to complete the tray loading operation, so that the parts do not require manual operation after top cutting, which ensures the quality and safety of the parts and improves production efficiency.

[0017] Base comprises support, castor, and frame upper is provided with guide rail, and support and conveyer frames movable end contact site are provided with recoil spring, and castor is arranged on the pin of base bottom four, to carry mobile handler location.

[0018] According to some embodiments of the present application, the material pulling mechanism includes a material pulling frame, a material pulling roller, a material pulling motor, a material pulling top frame, a material pulling cylinder, a material pulling movable frame and a material pulling pressure wheel. The material pulling frame is arranged on the top of the machine, and a material pulling cavity is opened inside the material pulling frame. The material pulling roller is arranged inside the material pulling cavity. The material pulling motor is arranged on one side of the material pulling frame. The material pulling motor drives the material pulling roller to roll. The material pulling movable frame slides with the material pulling cavity. The material pulling pressure wheel is arranged at the bottom of the material pulling movable frame. The material pulling pressure wheel is located above the material pulling roller. The material pulling pressure wheel and the material pulling roller are separated to form a material pulling gap. The material pulling gap is used for a section of the coiled material to pass through. The material pulling top frame is arranged on the top of the material pulling frame. The material pulling cylinder is arranged on the top of the material pulling top frame. The material pulling cylinder drives the material pulling movable frame to rise and fall.

[0019] According to some embodiments of the present application, the top cutting mechanism includes a top cutting support seat, a top cutting drive device, a top cutting frame, a top cutting movable seat, a top cutting conveyor frame, a top cutting panel and a top cutting knife. The top cutting support seat is arranged on the top of the machine, the top cutting support seat is located between the material discharge support beam and the material pulling frame, the top cutting frame is arranged on the top of the top cutting support seat, a top cutting movable cavity is opened inside the top cutting frame, the top cutting movable seat is slidably matched with the top cutting movable cavity, and the top cutting drive device is arranged on the top cutting support seat. On one side, the top cutting drive device drives the top cutting movable seat to rise and fall, the top cutting knife is arranged on the top of the top cutting movable seat, the top cutting conveying frame is arranged on the top of the top cutting frame, the top cutting conveying frame is provided with a top cutting conveying groove on the top, the top cutting conveying groove is slidably matched with a section of the coil, the top cutting panel is provided on the top of the top cutting conveying frame, and a top cutting blade is provided inside the top cutting panel, the top cutting blade is connected to the top cutting conveying groove and the top cutting movable cavity, so that the top cutting knife can pass through the top cutting blade.

[0020] According to some embodiments of the present application, the cam conveying mechanism includes a conveying support frame, a conveying movable device, a conveying movable seat, a conveying suction seat and a first material catching suction nozzle, the conveying support frame is arranged on the top of the machine, the conveying support frame is located on one side of the top cutting support seat, the conveying movable device is installed on the top of the conveying support frame, the conveying movable seat is arranged at the bottom of the conveying movable device, the conveying movable device drives the conveying movable seat to move, the conveying suction seat is arranged at the bottom of the conveying movable seat, and the first material catching suction nozzle is arranged at the bottom of the conveying suction seat.

[0021] According to some embodiments of the present application, the turntable material dividing mechanism includes a material dividing base frame, a material dividing shaft, a material dividing motor, a material dividing turntable and a material receiving jig. The material dividing base frame is arranged on the top of the machine, and the material dividing base frame is located on one side of the transport support frame. The material dividing shaft is arranged on the top of the material dividing base frame, and the material dividing motor is arranged on one side of the material dividing base frame. The material dividing motor drives the material dividing shaft to rotate, and the material dividing turntable is arranged on the top of the material dividing shaft. There are multiple material receiving jigs, and multiple material receiving jigs are arranged on the top of the material dividing turntable. A material receiving placement groove is provided on the top of the material receiving jig.

[0022] According to some embodiments of the present application, the detection mechanism includes a detection seat, a first detection camera device, a detection top seat and a second detection camera device. The detection seat is arranged on the top of the machine, and the detection seat is located on one side of the material dividing frame. The first detection camera device is arranged on the top of the detection seat so that the first detection camera device faces one side of the material receiving jig. The detection top seat is arranged on the top of the detection seat, and the second detection camera device is vertically arranged on one side of the detection top seat. The second detection camera device is located above the material receiving jig so that the second detection camera device faces the top of the material receiving jig.

[0023] According to some embodiments of the present application, the turntable conveying mechanism includes a conveying base, a conveying rotating device, a conveying turntable and a conveying suction nozzle. The conveying base is arranged on the top of the machine, and the conveying base is located on the other side of the material dividing frame. The conveying rotating device is arranged on the top of the conveying base, and the conveying turntable is arranged on the top of the conveying rotating device. The conveying rotating device drives the conveying turntable to rotate. There are multiple conveying suction nozzles, and multiple conveying suction nozzles are arranged at the bottom of the conveying turntable. The conveying suction nozzles are located above the material receiving jig.

[0024] According to some embodiments of the present application, the material receiving mechanism includes a first material receiving moving device, a second material receiving moving device, a material receiving movable seat and a material receiving tray. The first material receiving moving device is arranged on the top of the machine, the first material receiving moving device is located on one side of the conveying base, the second material receiving moving device is arranged on the top of the first material receiving moving device, the first material receiving moving device drives the second material receiving moving device to move, the material receiving movable seat is arranged on the top of the second material receiving moving device, the second material receiving moving device drives the material receiving movable seat to move, the material receiving tray is arranged on the top of the material receiving movable seat, a material receiving trough is opened on the top of the material receiving tray, and the conveying suction nozzle is located above the material receiving trough.

[0025] According to some embodiments of the present application, the material catching mechanism includes a material catching top frame, a material catching moving device, a material catching robotic arm, a material catching seat and a second material catching suction nozzle. The material catching top frame is arranged on the top of the machine, and the material catching top frame is located between the feeding disc mechanism and the first material receiving moving device. The material catching moving device is arranged on one side of the material catching top frame, the material catching robotic arm is arranged at the bottom of the material catching moving device, the material catching moving device drives the material catching robotic arm to move, the material catching seat is arranged at the bottom of the material catching robotic arm, the material catching robotic arm drives the material catching seat to move, and the second material catching suction nozzle is arranged at the bottom of the material catching seat.

[0026] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become obvious from the description below, or will be learned through practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The present application is further described below with reference to the accompanying drawings and embodiments, wherein:

[0028] Figure 1 This is a schematic diagram of the structure of the detection equipment of this application;

[0029] Figure 2 A top view of the detection device of this application;

[0030] Figure 3 for Figure 2 Schematic diagram of the structure of the middle material belt unwinding mechanism;

[0031] Figure 4 for Figure 2 Schematic diagram of the structure of the top cutting mechanism;

[0032] Figure 5 for Figure 4 A magnified view of point A in the figure;

[0033] Figure 6 for Figure 2 Schematic diagram of the structure of the middle cam transport mechanism;

[0034] Figure 7 for Figure 2 Schematic diagram of the structure of the middle pulling mechanism;

[0035] Figure 8 for Figure 2 Schematic diagram of the structure of the turntable material distribution mechanism;

[0036] Figure 9 for Figure 2 Schematic diagram of the structure of the turntable transport mechanism;

[0037] Figure 10 for Figure 2 Schematic diagram of the structure of the testing agency;

[0038] Figure 11 for Figure 2 Schematic diagram of the structure of the center material receiving mechanism;

[0039] Figure 12 for Figure 2 Schematic diagram of the structure of the middle material catching mechanism;

[0040] Figure 13 for Figure 2 Schematic diagram of the structure of the center feeding tray mechanism.

[0041] Reference numerals:

[0042] Machine 100, material tray 110, placement tank 111;

[0043] The material strip unwinding mechanism 200, the material unwinding support beam 210, the material support frame 220, the material support limiting groove 221, the material unwinding shaft 230, the material unwinding baffle 231, the material unwinding motor 240, the slide rod 250, the slide block 251, and the tensioning shaft 252;

[0044] Top cutting mechanism 300, top cutting support seat 310, top cutting drive device 311, top cutting frame 320, top cutting movable cavity 321, top cutting movable seat 322, top cutting conveying frame 330, top cutting conveying trough 331, top cutting panel 332, top cutting blade 333, top cutting knife 334;

[0045] Cam transport mechanism 400, transport support frame 410, transport movable device 420, transport movable seat 430, transport suction seat 440, first material catching suction nozzle 450;

[0046] The material pulling mechanism 500, the material pulling frame 510, the material pulling cavity 511, the material pulling roller 520, the material pulling motor 521, the material pulling top frame 530, the material pulling cylinder 531, the material pulling movable frame 532, the material pulling pressure wheel 533, and the material pulling interval 534;

[0047] Rotary disc material distributing mechanism 600, material distributing chassis 610, material distributing rotating shaft 611, material distributing motor 612, material distributing rotary disc 620, material receiving fixture 621, material receiving placement trough 622;

[0048] Turntable transport mechanism 700, transport base 710, transport rotating device 720, transport turntable 730, transport nozzle 731;

[0049] Detection mechanism 800, detection seat 810, first detection camera device 820, detection top seat 830, second detection camera device 840;

[0050] Material receiving mechanism 900, first material receiving moving device 910, second material receiving moving device 920, material receiving movable seat 930, material receiving tray 931, material receiving trough 932;

[0051] Material catching mechanism 1000, material catching top frame 1010, material catching moving device 1020, material catching mechanical arm 1030, material catching seat 1040, second material catching suction nozzle 1050;

[0052] The tray delivery mechanism 1100. DETAILED DESCRIPTION

[0053] The following describes in detail embodiments of the present application. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application and are not to be construed as limiting the present application.

[0054] In the description of this application, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on this application.

[0055] In the description of this application, "several" means more than one, "plurality" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. The use of "first" and "second" in the description is solely for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, implicitly specifying the number of the indicated technical features, or implicitly specifying the order of the indicated technical features.

[0056] In the description of this application, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in this application based on the specific content of the technical solution.

[0057] In the description of this application, reference to the terms "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of this application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples.

[0058] Reference Figures 1 to 2 , a detection device according to an embodiment of the present application includes:

[0059] Machine 100;

[0060] The material unwinding mechanism 200 is located on the top of the machine 100 and is used to transport the coiled material;

[0061] The material pulling mechanism 500 is provided on the top of the machine 100 and is used to receive the coiled material from the material unwinding mechanism 200 and control the tension of the coiled material;

[0062] The top cutting mechanism 300 is provided on the top of the machine 100, between the material unwinding mechanism 200 and the material pulling mechanism 500, and is used to cut the conveying coil into multiple parts;

[0063] The cam transport mechanism 400 is provided on the top of the machine 100 and is located on one side of the top cutting mechanism 300, and is used to transport the parts after top cutting;

[0064] The turntable material distribution mechanism 600 is provided on the top of the machine platform 100 and on one side of the cam conveying mechanism 400, and is used to receive the parts conveyed by the cam conveying mechanism 400;

[0065] The detection mechanism 800 is provided on the top of the machine 100 and is located on one side of the turntable material distribution mechanism 600, and is used to photograph and detect the parts of the turntable material distribution mechanism 600;

[0066] The turntable transport mechanism 700 is located on the top of the machine 100, on the other side of the turntable material distribution mechanism 600, and is used to transport the parts after being inspected by the turntable material distribution mechanism 600;

[0067] The receiving mechanism 900 is provided on the top of the machine 100 and is located on one side of the turntable transport mechanism 700, and is used to receive parts from the turntable transport mechanism 700;

[0068] The tray feeding mechanism 1100 is provided on the top of the machine 100 and is used to transport the material tray 110. The top of the material tray 110 is provided with a placement slot 111;

[0069] The material catching mechanism 1000 is provided on the top of the machine 100 , between the material receiving mechanism 900 and the tray feeding mechanism 1100 , and is used to catch the parts of the material receiving mechanism 900 and place them in the placement slot 111 of the tray 110 .

[0070] It can be understood that the material strip unwinding mechanism 200 continuously provides coiled material and controls its tension through the pulling mechanism 500. The coiled material will pass through the top cutting mechanism 300 on the way, and the top cutting mechanism 300 will cut it into independent parts. Each cut part is transported by the cam conveying mechanism 400 to the turntable material dividing mechanism 600, and then the turntable material dividing mechanism 600 will pass through the inspection mechanism 800 during the transportation of the parts. The inspection mechanism 800 completes the shooting inspection of the parts passing through, and the turntable conveying mechanism 700 transfers the inspected parts to the receiving mechanism 900, and then the receiving mechanism 900 transfers the product to the catching mechanism 1000. Finally, the catching mechanism 1000 places the parts in the material tray 110 of the feeding mechanism 1100 to complete the tray loading operation, so that no manual operation is required after the parts are top cut, which ensures the quality and safety of the parts and improves production efficiency.

[0071] It should be noted that the tray feeding mechanism 1100 can transport two trays 110, one for placing good products and the other for placing defective products. After the inspection mechanism 800 takes pictures and inspects the parts passing through, the external computer will mark the defective products and control the catching mechanism 1000 to place the good or defective products into the corresponding tray 110, thereby replacing the manual inspection process and improving the accuracy of the inspection.

[0072] In addition, there may be two top cutting mechanisms 300, thereby achieving double top cutting of the coil, effectively improving the efficiency of the top cutting.

[0073] Reference Figure 3 According to some embodiments of the present application, the material strip unwinding mechanism 200 includes a material unwinding support beam 210, a material support frame 220, a material unwinding shaft 230, a material unwinding baffle 231, a material unwinding motor 240, a slide rod 250, a slide block 251 and a tensioning shaft 252. The material unwinding support beam 210 is arranged on the top of the machine 100, and the material unwinding shaft 230 is arranged on one side of the material unwinding support beam 210. The material unwinding shaft 230 is used for winding the material. The material unwinding motor 240 is arranged on the other side of the material unwinding support beam 210. The material unwinding motor 240 drives the material unwinding shaft 230 to rotate. There are two material unwinding baffles 231. Two material discharge baffles 231 are arranged on the outside of the material discharge shaft 230, so that the two material discharge baffles 231 are separated by a gap, the slide rod 250 is arranged on the other side of the material discharge support beam 210, the sliding block 251 is slidably connected to the slide rod 250, and the tensioning shaft 252 is arranged on one side of the sliding block 251. The tensioning shaft 252 is used for winding a section of the coiled material, and the supporting rack 220 is arranged on one side of the material discharge support beam 210. The supporting rack 220 is located below the material discharge shaft 230. A supporting limit groove 221 is opened on the top of the supporting rack 220, and the supporting limit groove 221 slides with a section of the coiled material.

[0074] It can be understood that the unloading motor 240 drives the unloading shaft 230 to rotate, and gradually unloads the coil. After the coil is limited by the two unloading baffles 231, it passes through the tensioning shaft 252 and the supporting limiting groove 221 of the supporting rack 220 in turn, wherein the sliding block 251 can slide along the slide rod 250 in a small range, so that the tensioning shaft 252 can adjust the tension of the coil, realize continuous tensioning control of the coil during the unwinding process, and ensure that the subsequent pulling mechanism 500 can smoothly receive the coil and continue to transport it. The supporting rack 220 and the supporting limiting groove 221 work together to limit and support the coil, effectively preventing the coil from being misplaced during the unwinding process and affecting the stability of the production process.

[0075] In addition, the unloading baffle 231 can be replaced with other forms of width control structures, such as multiple gaskets or rolling support assemblies, to adapt to the unwinding requirements of rolls of different widths; the tensioning shaft 252 can be made of materials with different friction coefficients, such as silicone, rubber or special metals, to adapt to the tensioning control requirements of various roll materials; the connection method between the sliding block 251 and the sliding rod 250 can be adjusted to other forms of sliding matching structures, such as guide rails and sliders, and fixed by screws to enhance the stability of the tensioning adjustment.

[0076] Reference Figure 7 According to some embodiments of the present application, the material pulling mechanism 500 includes a material pulling frame 510, a material pulling roller 520, a material pulling motor 521, a material pulling top frame 530, a material pulling cylinder 531, a material pulling movable frame 532 and a material pulling pressure wheel 533. The material pulling frame 510 is arranged on the top of the machine 100. A material pulling cavity 511 is opened inside the material pulling frame 510. The material pulling roller 520 is arranged inside the material pulling cavity 511. The material pulling motor 521 is arranged on one side of the material pulling frame 510. The material pulling motor 521 drives the material pulling roller 521 to move the material pulling cylinder 521. 0 rolling, the material pulling movable frame 532 slides with the material pulling cavity 511, the material pulling pressure wheel 533 is arranged at the bottom of the material pulling movable frame 532, the material pulling pressure wheel 533 is located above the material pulling drum 520, the material pulling pressure wheel 533 and the material pulling drum 520 are separated to form a material pulling gap 534, the material pulling gap 534 is used for a section of the coiled material to be passed through, the material pulling top frame 530 is arranged at the top of the material pulling frame 510, the material pulling cylinder 531 is arranged at the top of the material pulling top frame 530, and the material pulling cylinder 531 drives the material pulling movable frame 532 to rise and fall.

[0077] It can be understood that the pulling motor 521 drives the pulling roller 520 to roll, pulling the coiled material out of the material 200, and the coiled material passes through the pulling gap 534 formed by the cooperation of the pulling roller 520 and the pulling pressure wheel 533 in the pulling cavity 511 to achieve controlled tensioning and transportation. The pulling movable frame 532 cooperates with the pulling cylinder 531, and the pulling pressure wheel 533 is finely adjusted through the lifting action of the cylinder to ensure that the coiled material is always in a stable tensioned state during the pulling process, thereby preventing the coiled material from loosening or wrinkling.

[0078] In addition, the material of the pulling roller 520 can be made of a material with good wear resistance, such as rubber or polyurethane, to meet the tensioning requirements of different coils. The pulling pressure wheel 533 can also be replaced with other types of pressure wheels or rolling shaft structures to better control the tensioning force. The pulling cylinder 531 can be replaced with a stepper motor or servo motor drive device to achieve precise control of the lifting position of the pulling movable frame 532 to meet the pulling requirements of different types of coils. In addition, the structure of the pulling frame 510 can be optimized according to actual needs, such as adding slide rails to improve the stability of the pulling movable frame 532.

[0079] Reference Figures 4 and 5 According to some embodiments of the present application, the top cutting mechanism 300 includes a top cutting support seat 310, a top cutting drive device 311, a top cutting frame 320, a top cutting movable seat 322, a top cutting conveyor frame 330, a top cutting panel 332 and a top cutting knife 334. The top cutting support seat 310 is arranged on the top of the machine 100, and the top cutting support seat 310 is located between the material discharge support beam 210 and the material pulling frame 510. The top cutting frame 320 is arranged on the top of the top cutting support seat 310. A top cutting movable cavity 321 is opened inside the top cutting frame 320. The top cutting movable seat 322 slides with the top cutting movable cavity 321. The top cutting drive device 311 is arranged at On one side of the top cutting support seat 310, the top cutting drive device 311 drives the top cutting movable seat 322 to rise and fall, the top cutting knife 334 is arranged on the top of the top cutting movable seat 322, the top cutting conveyor frame 330 is arranged on the top of the top cutting conveyor frame 320, and a top cutting conveying groove 331 is opened on the top of the top cutting conveyor frame 330. The top cutting conveying groove 331 slides with a section of the coil, and the top cutting panel 332 is arranged on the top of the top cutting conveyor frame 330. A top cutting blade 333 is opened inside the top cutting panel 332. The top cutting blade 333 connects the top cutting conveying groove 331 and the top cutting movable cavity 321, so that the top cutting knife 334 can pass through the top cutting blade 333.

[0080] It can be understood that the coil slides forward through the conveying groove of the top cutting conveyor frame 330, and the top cutting drive device 311 drives the top cutting movable seat 322 and the top cutting knife 334 to move upward. The top cutting knife 334 passes through the blade on the top cutting panel 332 to cut the coil to form multiple independent parts; after the cutting is completed, the top cutting drive device 311 retracts the top cutting knife 334 and the movable seat downward, so that the coil can continue to move through the top cutting conveying groove 331, thereby entering the next cycle; through this design, fast and accurate top cutting can be achieved while maintaining the continuous movement of the coil.

[0081] In addition, the top cutter 334 can use cutting tools made of different materials to adapt to various coils, such as high-speed steel, carbide or ceramic blades to improve durability and cutting performance. The top cutting drive device 311 can be replaced with a hydraulic cylinder or a pneumatic cylinder to meet different driving force requirements. The width and length of the top cutting conveyor trough 331 can be adjusted according to the size of the coil to better accommodate coils of different specifications. In addition, the shape of the top cutting panel 332 and the top cutting blade 333 can be optimized according to the cutting requirements, such as using blades of different angles or shapes to enhance the cutting effect. The sliding connection structure between the top cutting movable seat 322 and the top cutting frame 320 can be replaced with a ball guide to reduce friction and improve movement accuracy.

[0082] It should be noted that when the top cutter 334 cuts the coil, it does not do so by cutting the coil, but rather by designing the shape of the top cutter 334 to match the shape of the part, so that after the top cutter 334 cuts the coil, it can be cut into the shape of the part.

[0083] Reference Figure 6 According to some embodiments of the present application, the cam transport mechanism 400 includes a transport support frame 410, a transport movable device 420, a transport movable seat 430, a transport suction seat 440 and a material catching suction nozzle. The transport support frame 410 is arranged on the top of the machine 100, and the transport support frame 410 is located on one side of the top cutting support seat 310. The transport movable device 420 is installed on the top of the transport support frame 410, and the transport movable seat 430 is arranged at the bottom of the transport movable device 420. The transport movable device 420 drives the transport movable seat 430 to move, the transport suction seat 440 is arranged at the bottom of the transport movable seat 430, and the first material catching suction nozzle 450 is arranged at the bottom of the transport suction seat 440.

[0084] It can be understood that after the top cutting of the parts is completed, the transport movable device 420 drives the transport movable seat 430 to move along the predetermined trajectory, and the transport suction seat 440 and the first catching material suction nozzle 450 move to above the top cutting area. The first catching material suction nozzle 450 firmly adsorbs the top-cut parts through vacuum adsorption. Then the transport movable device 420 moves the first catching material suction nozzle 450 together with the adsorbed parts, and finally releases the parts accurately onto the turntable dividing mechanism 600 to enter the next process, ensuring the stability and position accuracy of the parts during transportation.

[0085] Reference Figure 8According to some embodiments of the present application, the turntable material dividing mechanism 600 includes a material dividing base frame 610, a material dividing shaft 611, a material dividing motor 612, a material dividing turntable 620 and a material receiving jig 621. The material dividing base frame 610 is arranged on the top of the machine 100, and the material dividing base frame 610 is located on one side of the transport support frame 410. The material dividing shaft 611 is arranged on the top of the material dividing base frame 610, and the material dividing motor 612 is arranged on one side of the material dividing base frame 610. The material dividing motor 612 drives the material dividing shaft 611 to rotate, and the material dividing turntable 620 is arranged on the top of the material dividing shaft 611. There are multiple material receiving jigs 621, and multiple material receiving jigs 621 are arranged on the top of the material dividing turntable 620. A material receiving placement groove 622 is opened on the top of the material receiving jig 621.

[0086] It can be understood that the conveying mechanism transports the top-cut parts to the turntable dividing mechanism 600 and places them in the material receiving placement slot 622 of the material receiving fixture 621. The material dividing motor 612 drives the material dividing turntable 620 and the material dividing shaft 611 to rotate, so that each material receiving fixture 621 on the turntable passes through the position of the detection mechanism 800 in turn, ensuring that the parts are in a stable state during detection, thereby realizing rapid and orderly material distribution of the parts and improving the operating efficiency of the overall production line.

[0087] In addition, the rotation speed and dwell time of the material distribution turntable 620 are precisely controlled by the control system to ensure that the parts are accurately positioned at each workstation.

[0088] Reference Figure 10 According to some embodiments of the present application, the detection mechanism 800 includes a detection seat 810, a first detection camera device 820, a detection top seat 830 and a second detection camera device 840. The detection seat 810 is arranged on the top of the machine 100, and the detection seat 810 is located on one side of the material dividing base 610. The first detection camera device 820 is arranged on the top of the detection seat 810, so that the first detection camera device 820 faces one side of the material receiving jig 621. The detection top seat 830 is arranged on the top of the detection seat 810, and the second detection camera device 840 is vertically arranged on one side of the detection top seat 830. The second detection camera device 840 is located above the material receiving jig 621, so that the second detection camera device 840 faces the top of the material receiving jig 621.

[0089] It can be understood that when the material receiving fixture 621 on the material distribution turntable 620 carries the parts to the inspection position, the first inspection camera device 820 and the second inspection camera device 840 respectively collect the side and top images of the parts. Through the cooperation of the two cameras, multi-angle inspection of the parts can be completed, which effectively improves the inspection accuracy and the reliability of product quality control.

[0090] In addition, the two sets of cameras work synchronously through the control system to ensure accurate photography when the parts reach the specified position. After the image acquisition is completed, the image data will be transmitted to the inspection system. Through the preset image processing algorithm, the inspection system analyzes the parts' appearance quality, size, position and other parameters to determine whether they are qualified.

[0091] Reference Figure 9 According to some embodiments of the present application, the turntable conveying mechanism 700 includes a conveying base 710, a conveying rotating device 720, a conveying turntable 730 and a conveying suction nozzle 731. The conveying base 710 is arranged on the top of the machine 100, and the conveying base 710 is located on the other side of the material dividing frame 610. The conveying rotating device 720 is arranged on the top of the conveying base 710. The conveying turntable 730 is arranged on the top of the conveying rotating device 720. The conveying rotating device 720 drives the conveying turntable 730 to rotate. There are multiple conveying suction nozzles 731, and multiple conveying suction nozzles 731 are arranged at the bottom of the conveying turntable 730. The conveying suction nozzle 731 is located above the material receiving jig 621.

[0092] It can be understood that when the inspected parts enter the working area of ​​the turntable transport mechanism 700 from the material receiving jig 621, the transport rotating device 720 drives the transport turntable 730, so that the transport suction nozzles 731 installed at the bottom of the transport turntable 730 rotate one by one to above the material receiving jig 621, and the transport suction nozzles 731 grab the parts from the material receiving jig 621 through vacuum adsorption, and then rotate with the transport turntable 730 to move the parts to the predetermined position and release them to the material receiving mechanism 900; through the precise control of the transport rotating device 720, the parts can be quickly picked up and positioned for transport, thereby improving operating efficiency.

[0093] Reference Figure 11 According to some embodiments of the present application, the material receiving mechanism 900 includes a first material receiving moving device 910, a second material receiving moving device 920, a material receiving movable seat 930 and a material receiving tray 931. The first material receiving moving device 910 is arranged on the top of the machine 100, and the first material receiving moving device 910 is located on one side of the conveying base 710. The second material receiving moving device 920 is arranged on the top of the first material receiving moving device 910. The first material receiving moving device 910 drives the second material receiving moving device 920 to move. The material receiving movable seat 930 is arranged on the top of the second material receiving moving device 920. The second material receiving moving device 920 drives the material receiving movable seat 930 to move. The material receiving tray 931 is arranged on the top of the material receiving movable seat 930. A material receiving trough 932 is opened on the top of the material receiving tray 931, and the conveying suction nozzle 731 is located above the material receiving trough 932.

[0094] It can be understood that the transport suction nozzle 731 transports the inspected parts to the top of the material receiving mechanism 900 and releases them, and the first material receiving moving device 910 drives the second material receiving moving device 920 to move horizontally for the first time to position the material receiving movable seat 930 and the material receiving tray 931, so that the material receiving trough 932 is aligned with the release point of the part; the second material receiving moving device 920 drives the material receiving movable seat 930 to make a small range adjustment in the second horizontal direction to ensure that the parts are firmly positioned in the material receiving trough 932. After the parts enter the material receiving trough 932, the first material receiving moving device 910 and the second material receiving moving device 920 can move the material receiving tray 931 to the next operating position or release it to the next process. Through the above design, the material receiving mechanism 900 realizes the stable reception and positioning and transportation of parts, ensuring the smooth progress of subsequent operations.

[0095] Reference Figures 12 to 13 According to some embodiments of the present application, the material catching mechanism 1000 includes a material catching top frame 1010, a material catching moving device 1020, a material catching robotic arm 1030, a material catching seat 1040 and a second material catching suction nozzle 1050. The material catching top frame 1010 is arranged on the top of the machine 100, and the material catching top frame 1010 is located between the disc feeding mechanism 1100 and the first material receiving moving device 910. The material catching moving device 1020 is arranged on one side of the material catching top frame 1010, the material catching robotic arm 1030 is arranged at the bottom of the material catching moving device 1020, the material catching moving device 1020 drives the material catching robotic arm 1030 to move, the material catching seat 1040 is arranged at the bottom of the material catching robotic arm 1030, the material catching robotic arm 1030 drives the material catching seat 1040 to move, and the second material catching suction nozzle 1050 is arranged at the bottom of the material catching seat 1040.

[0096] It can be understood that when the parts are transported to the material receiving mechanism 900, the material catching moving device 1020 and the material catching robotic arm 1030 drive the material catching seat 1040 and the second material catching suction nozzle 1050 to move to the material receiving trough 932 in turn, thereby facilitating the catching of the parts in the material trough 932 into the material tray 110 of the tray feeding mechanism 1100, so as to facilitate the unified collection of the parts.

[0097] The embodiments of the present application have been described in detail above with reference to the accompanying drawings. However, the present application is not limited to the above embodiments. Various modifications can be made within the scope of knowledge possessed by ordinary technicians in the relevant technical field without departing from the purpose of the present application. In addition, the embodiments of the present application and the features of the embodiments can be combined with each other unless there is a conflict.

Claims

1. Detection equipment, characterized in that, include: Machine; A material strip unwinding mechanism is provided on the top of the machine and is used to convey the coiled material; A material pulling mechanism is provided on the top of the machine platform, and is used to receive the coiled material from the material tape unwinding mechanism and control the tension of the coiled material; A top cutting mechanism is provided on the top of the machine platform, located between the material unwinding mechanism and the material pulling mechanism, and is used to cut the coiled material being conveyed into multiple parts; A cam transport mechanism is provided on the top of the machine platform and located on one side of the top cutting mechanism, and is used to transport the parts after top cutting; A turntable material distribution mechanism is provided on the top of the machine platform and on one side of the cam conveying mechanism, and is used to receive the parts conveyed by the cam conveying mechanism; A detection mechanism is provided on the top of the machine platform, located on one side of the turntable material distribution mechanism, and is used to photograph and detect the parts of the turntable material distribution mechanism; A turntable transport mechanism is provided on the top of the machine platform and located on the other side of the turntable material distribution mechanism, and is used to transport the parts after being inspected by the turntable material distribution mechanism; a material receiving mechanism, provided on the top of the machine platform and located on one side of the turntable transport mechanism, for receiving parts from the turntable transport mechanism; A tray feeding mechanism is provided on the top of the machine and is used to transport the tray, and a placement slot is provided on the top of the tray; The material catching mechanism is arranged on the top of the machine, located between the material receiving mechanism and the tray feeding mechanism, and is used to catch the parts of the material receiving mechanism and put them into the placement groove of the tray.

2. The detection device according to claim 1, characterized in that Base comprises support, castor, and frame upper is provided with guide rail, and support and conveyer frames movable end contact site are provided with recoil spring, and castor is arranged on the pin of base bottom four, to carry mobile handler location.

3. The detection device according to claim 2, characterized in that The material pulling mechanism includes a material pulling frame, a material pulling roller, a material pulling motor, a material pulling top frame, a material pulling cylinder, a material pulling movable frame and a material pulling pressure wheel. The material pulling frame is arranged on the top of the machine, and a material pulling cavity is opened inside the material pulling frame. The material pulling roller is arranged inside the material pulling cavity. The material pulling motor is arranged on one side of the material pulling frame. The material pulling motor drives the material pulling roller to roll, and the material pulling movable frame slides with the material pulling cavity. The material pulling pressure wheel is arranged at the bottom of the material pulling movable frame, and the material pulling pressure wheel is located above the material pulling roller. The material pulling pressure wheel and the material pulling roller are separated to form a material pulling gap, and the material pulling gap is used for a section of the coiled material to pass through. The material pulling top frame is arranged on the top of the material pulling frame, and the material pulling cylinder is arranged on the top of the material pulling top frame. The material pulling cylinder drives the material pulling movable frame to rise and fall.

4. The detection device according to claim 3, characterized in that The top cutting mechanism includes a top cutting support seat, a top cutting drive device, a top cutting frame, a top cutting movable seat, a top cutting conveyor frame, a top cutting panel and a top cutting knife. The top cutting support seat is arranged on the top of the machine platform, the top cutting support seat is located between the material discharge support beam and the material pulling frame, the top cutting frame is arranged on the top of the top cutting support seat, a top cutting movable cavity is opened inside the top cutting frame, the top cutting movable seat is slidably matched with the top cutting movable cavity, the top cutting drive device is arranged on one side of the top cutting support seat, the The top cutting drive device drives the top cutting movable seat to rise and fall, the top cutting knife is arranged on the top of the top cutting movable seat, the top cutting conveyor frame is arranged on the top of the top cutting frame, the top cutting conveyor frame is provided with a top cutting conveyor groove on the top of the top cutting conveyor frame, the top cutting conveyor groove is slidably matched with a section of the coil, the top cutting panel is provided on the top of the top cutting conveyor frame, the top cutting panel is provided with a top cutting edge inside, the top cutting edge is connected to the top cutting conveyor groove and the top cutting movable cavity, so that the top cutting knife can pass through the top cutting edge.

5. The detection device according to claim 4, characterized in that The cam transport mechanism includes a transport support frame, a transport movable device, a transport movable seat, a transport suction seat and a first material catching suction nozzle. The transport support frame is arranged on the top of the machine, and the transport support frame is located on one side of the top cutting support seat. The transport movable device is installed on the top of the transport support frame, and the transport movable seat is arranged at the bottom of the transport movable device. The transport movable device drives the transport movable seat to move, and the transport suction seat is arranged at the bottom of the transport movable seat. The first material catching suction nozzle is arranged at the bottom of the transport suction seat.

6. The detection device according to claim 5, characterized in that The turntable material dividing mechanism includes a material dividing base, a material dividing shaft, a material dividing motor, a material dividing turntable and a material receiving jig. The material dividing base is arranged on the top of the machine, and the material dividing base is located on one side of the transport support frame. The material dividing shaft is arranged on the top of the material dividing base, and the material dividing motor is arranged on one side of the material dividing base. The material dividing motor drives the material dividing shaft to rotate, and the material dividing turntable is arranged on the top of the material dividing shaft. There are multiple material receiving jigs, and multiple material receiving jigs are arranged on the top of the material dividing turntable. A material receiving placement groove is provided on the top of the material receiving jig.

7. The detection device according to claim 6, characterized in that The detection mechanism includes a detection seat, a first detection camera device, a detection top seat and a second detection camera device. The detection seat is arranged on the top of the machine, and the detection seat is located on one side of the material dividing frame. The first detection camera device is arranged on the top of the detection seat so that the first detection camera device faces one side of the material receiving jig. The detection top seat is arranged on the top of the detection seat. The second detection camera device is vertically arranged on one side of the detection top seat. The second detection camera device is located above the material receiving jig so that the second detection camera device faces the top of the material receiving jig.

8. The detection device according to claim 7, characterized in that The turntable conveying mechanism includes a conveying base, a conveying rotating device, a conveying turntable and a conveying suction nozzle. The conveying base is arranged on the top of the machine, and the conveying base is located on the other side of the material dividing frame. The conveying rotating device is arranged on the top of the conveying base, and the conveying turntable is arranged on the top of the conveying rotating device. The conveying rotating device drives the conveying turntable to rotate. There are multiple conveying suction nozzles, and multiple conveying suction nozzles are arranged at the bottom of the conveying turntable. The conveying suction nozzles are located above the material receiving jig.

9. The detection device according to claim 8, characterized in that The material receiving mechanism includes a first material receiving moving device, a second material receiving moving device, a material receiving movable seat and a material receiving tray. The first material receiving moving device is arranged on the top of the machine, the first material receiving moving device is located on one side of the conveying base, the second material receiving moving device is arranged on the top of the first material receiving moving device, the first material receiving moving device drives the second material receiving moving device to move, the material receiving movable seat is arranged on the top of the second material receiving moving device, the second material receiving moving device drives the material receiving movable seat to move, the material receiving tray is arranged on the top of the material receiving movable seat, a material receiving trough is opened on the top of the material receiving tray, and the conveying suction nozzle is located above the material receiving trough.

10. The detection device according to claim 9, characterized in that The material catching mechanism includes a material catching top frame, a material catching moving device, a material catching robotic arm, a material catching seat and a second material catching suction nozzle. The material catching top frame is arranged on the top of the machine, and the material catching top frame is located between the feeding disc mechanism and the first material receiving moving device. The material catching moving device is arranged on one side of the material catching top frame, the material catching robotic arm is arranged at the bottom of the material catching moving device, the material catching moving device drives the material catching robotic arm to move, the material catching seat is arranged at the bottom of the material catching robotic arm, the material catching robotic arm drives the material catching seat to move, and the second material catching suction nozzle is arranged at the bottom of the material catching seat.

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