Drawing frame differential case liquid level alarm device

By introducing a float and lubricant concentration sensor into the draw frame differential box liquid level alarm device, combined with a PLC controller, the problem of difficult adjustment of the existing device was solved, real-time monitoring and alarm of the lubricant level was achieved, and equipment management efficiency was improved.

CN223332444UActive Publication Date: 2025-09-12HUBEI TIANMEN TEXTILE MACHINERY
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Patent Information

Application Number
CN202422676401.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-09-12
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

The existing draw frame differential case liquid level alarm device is difficult to adjust according to the actual use environment, resulting in the inability of staff to effectively monitor the changes in the lubrication level.

Method used

A device including a support plate, an alarm, a PLC controller, a float, a guide frame, a trigger mechanism and a lubricating fluid concentration sensor was designed. The float and sensor were used to monitor the lubricating fluid level and concentration, and the PLC controller was used to issue an alarm to remind the staff.

Benefits of technology

It can adjust the liquid level alarm limit according to the actual environment, remind the staff of lubricant consumption in time, and improve the efficiency of equipment lubrication management and the stability of equipment operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of drawing frame spinning, in particular to a drawing frame differential box liquid level alarm device which comprises a supporting plate, an alarm is fixedly connected to the top of the supporting plate, a PLC is fixedly connected to the outer wall of the alarm, a first guide frame is fixedly connected to the bottom of the supporting plate, and a second guide frame is fixedly connected to the bottom of the first guide frame. A floating ball is slidably connected to the inner side of the first guide frame, a second guide frame is slidably connected to the bottom of the first guide frame, a mounting plate is slidably connected to the inner side of the second guide frame, and a trigger mechanism is arranged at the bottom of the mounting plate. The telescopic plate slides on the inner side of the bottom end of the first guide frame, so that the height between the first guide frame and the second guide frame can be adjusted, a worker can adjust the height according to the depth of the drawing frame differential box, the sliding plate slides on the inner side of the sliding groove, and the height of the drawing frame differential box can be adjusted. And the mounting plate drives the triggering mechanism to adjust, so that a worker can adjust the liquid level alarm limit according to the actual use environment.
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Description

Technical Field

[0001] The utility model relates to the technical field of drawing frame textiles, in particular to a drawing frame differential box liquid level alarm device. Background Art

[0002] The production characteristics of the cotton spinning industry are multi-process 24-hour continuous assembly line production. Equipment lubrication management is an important means to ensure the normal operation of the equipment, reduce the wear of equipment parts, improve production efficiency, improve equipment utilization efficiency, reduce equipment failure rate and reduce equipment maintenance costs. However, during the actual equipment operation process, the operator cannot monitor the changes in the differential box lubrication level in real time. Therefore, the existing differential box liquid level alarm device of the draw frame has been continuously innovated and developed. Therefore, it can be seen that the current differential box liquid level alarm device of the draw frame still has some problems.

[0003] When the existing draw frame differential case liquid level alarm device is in use, due to different use environments, the staff needs to monitor the changes in the differential case lubrication liquid level according to the actual use environment. However, when the existing draw frame differential case liquid level alarm device is in use, it is difficult for the staff to adjust the draw frame differential case liquid level alarm device according to the actual use environment, which is inconvenient for the staff to use. Therefore, a draw frame differential case liquid level alarm device is urgently needed to solve the above problem. Utility Model Content

[0004] The purpose of the utility model is to provide a drawing frame differential case liquid level alarm device to solve the problem in the above background technology that some drawing frame differential case liquid level alarm devices are difficult for staff to adjust according to the actual use environment when they are in use.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a liquid level alarm device for a drawing frame differential box, comprising a support plate, an alarm fixedly connected to the top of the support plate, a PLC controller fixedly connected to the outer wall of the alarm, a first guide frame fixedly connected to the bottom of the support plate, a float slidably connected to the inner side of the first guide frame, a second guide frame slidably connected to the bottom of the first guide frame, a mounting plate slidably connected to the inner side of the second guide frame, a trigger mechanism provided at the bottom of the mounting plate, and the trigger mechanism is electrically connected to the PLC controller.

[0006] Preferably, a connecting plate is fixedly connected to an outer wall of one side of the support plate, a fixing plate is slidably connected to the inner side of the top end of the connecting plate, a first fixing bolt is installed through a thread on the outer wall of the top end of the connecting plate, and the bottom end of the first fixing bolt rests on the bottom outer wall of the fixing plate.

[0007] Preferably, a counterweight is fixedly connected to the bottom of the float, and a fastening bolt is threadedly installed through the outer wall of the bottom end of the first guide frame.

[0008] Preferably, a telescopic plate is fixedly connected to the top end of the second guide frame, and the telescopic plate is slidably connected to the inner side of the bottom end of the first guide frame.

[0009] Preferably, a sliding groove is provided on the outer wall of the second guide frame, and slide plates are fixedly connected to the outer walls on both sides of the mounting plate, and the slide plates pass through the sliding groove and are located on the outer wall of the second guide frame.

[0010] Preferably, a second fixing bolt is installed through a thread on the outer wall of the slide, and the second fixing bolt abuts against the outer wall of the second guide frame.

[0011] Preferably, the trigger mechanism includes a protective cover, the interior of the protective cover is fixedly connected to a gravity sensor, the top of the mounting plate is fixedly connected to a pressure detection port, and the pressure detection port is electrically connected to the gravity sensor.

[0012] Preferably, a lubricating liquid concentration sensor is fixedly connected to the interior of the protective cover, and a detection end of the lubricating liquid concentration sensor passes through the outer wall of the protective cover.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. By sliding the telescopic plate on the inner side of the bottom end of the first guide frame, the height between the first guide frame and the second guide frame can be adjusted, so that the staff can adjust it according to the depth of the differential case of the drawing frame. By sliding the slide plate on the inner side of the slide groove, the position of the mounting plate can be adjusted, so that the mounting plate drives the trigger mechanism to be adjusted. By adjusting the trigger mechanism, the staff can adjust the limit of the liquid level alarm according to the actual use environment.

[0015] 2. The lubricating fluid concentration sensor can be used to detect the concentration of the lubricating fluid inside the differential case of the draw frame. When the lubricating fluid concentration is too low, the PLC controller can control the alarm to sound an alarm to remind the staff. When the lubricating fluid inside the differential case of the draw frame is consumed, the float will drop with the liquid level of the lubricating fluid. When the counterweight block at the bottom of the float contacts the pressure detection port, the gravity sensor receives the gravity induction, thereby sending an electrical signal to the PLC controller, so that the PLC controller controls the alarm to sound an alarm to remind the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0017] Figure 2 This is a schematic diagram of the alarm mechanism of the utility model;

[0018] Figure 3 This is a schematic diagram of a lead frame of the present utility model;

[0019] Figure 4 This is a schematic diagram of the trigger mechanism of the present utility model;

[0020] Figure 5 It is a cross-sectional schematic diagram of the trigger mechanism of the present utility model.

[0021] In the figure: 1. Support plate; 2. Alarm; 3. PLC controller; 4. Connecting plate; 5. First fixing bolt; 6. Fixing plate; 7. First guide frame; 8. Float; 9. Counterweight; 10. Fastening bolt; 11. Second guide frame; 12. Telescopic plate; 13. Slide; 14. Mounting plate; 15. Slide plate; 16. Second fixing bolt; 17. Protective cover; 18. Gravity sensor; 19. Lubricating fluid concentration sensor; 20. Pressure detection port. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-5 , an embodiment provided by the utility model:

[0024] A liquid level alarm device for a drawing frame differential case includes a support plate 1, an alarm 2 is fixedly connected to the top of the support plate 1, a PLC controller 3 is fixedly connected to the outer wall of the alarm 2, a first guide frame 7 is fixedly connected to the bottom of the support plate 1, a float 8 is slidably connected to the inner side of the first guide frame 7, a counterweight 9 is fixedly connected to the bottom of the float 8, a second guide frame 11 is slidably connected to the bottom of the first guide frame 7, a mounting plate 14 is slidably connected to the inner side of the second guide frame 11, a trigger mechanism is provided at the bottom of the mounting plate 14, and the trigger mechanism is electrically connected to the PLC controller 3.

[0025] When the liquid level alarm device for the drawing frame differential case is in use, the support plate 1 can provide an installation position for the alarm 2, and the first guide frame 7 and the second guide frame 11 can guide the float 8. When the lubricating fluid inside the drawing frame differential case is consumed, the float 8 will drop along with the liquid level of the lubricating fluid. When the counterweight block 9 at the bottom of the float 8 contacts the trigger mechanism, the trigger mechanism is triggered, and the trigger mechanism sends an electrical signal to the PLC controller 3, which can enable the PLC controller 3 to control the alarm 2 to sound an alarm to remind the staff.

[0026] Furthermore, a connecting plate 4 is fixedly connected to the outer wall of one side of the support plate 1, and a fixing plate 6 is slidably connected to the inner side of the top end of the connecting plate 4. A first fixing bolt 5 is installed through a thread on the outer wall of the top end of the connecting plate 4, and the bottom end of the first fixing bolt 5 rests on the bottom outer wall of the fixing plate 6.

[0027] When the liquid level alarm device of the differential case of the drawing frame is in use, the fixing plate 6 is fixed in the installation position and the liquid level alarm device of the differential case of the drawing frame is placed inside the differential case of the drawing frame, so that the liquid level alarm device of the differential case of the drawing frame can be used normally. The fixing plate 6 slides on the inner side of the top end of the connecting plate 4, so that the position of the liquid level alarm device of the differential case can be adjusted. After the adjustment, the bottom end of the first fixing bolt 5 is rotated so that the bottom end of the first fixing bolt 5 is against the outer wall of the bottom end of the fixing plate 6, thereby ensuring the stability of the fixing plate 6.

[0028] Furthermore, a fastening bolt 10 is threadedly installed through the outer wall of the bottom end of the first guide frame 7 , a telescopic plate 12 is fixedly connected to the top end of the second guide frame 11 , and the telescopic plate 12 is slidably connected to the inner side of the bottom end of the first guide frame 7 .

[0029] By sliding the telescopic plate 12 on the inner side of the bottom end of the first guide frame 7, the height between the first guide frame 7 and the second guide frame 11 can be adjusted, so that the staff can adjust it according to the depth of the differential box of the drawing frame, which is convenient for the staff to install and use.

[0030] Furthermore, a sliding groove 13 is opened on the outer wall of the second guide frame 11, and a slide plate 15 is fixedly connected to the outer walls on both sides of the mounting plate 14, and the slide plate 15 passes through the sliding groove 13 and is located on the outer wall of the second guide frame 11. The outer wall of the slide plate 15 is threaded with a second fixing bolt 16, and the second fixing bolt 16 is against the outer wall of the second guide frame 11.

[0031] By sliding the slide plate 15 on the inner side of the slide groove 13, the position of the mounting plate 14 can be adjusted, so that the mounting plate 14 drives the trigger mechanism to be adjusted. After the adjustment, the second fixing bolt 16 is rotated so that the second fixing bolt 16 abuts against the outer wall of the second guide frame 11, thereby ensuring the stability of the mounting plate 14. By adjusting the trigger mechanism, the staff can adjust the limit of the liquid level alarm according to the actual use environment.

[0032] Furthermore, the trigger mechanism includes a protective cover 17, a gravity sensor 18 is fixedly connected to the inside of the protective cover 17, a pressure detection port 20 is fixedly connected to the top of the mounting plate 14, and the pressure detection port 20 is electrically connected to the gravity sensor 18, a lubricating fluid concentration sensor 19 is fixedly connected to the inside of the protective cover 17, and the detection end of the lubricating fluid concentration sensor 19 passes through the outer wall of the protective cover 17.

[0033] When the liquid level alarm device for the draw frame differential case is in use, the gravity sensor 18 and the lubricant concentration sensor 19 can be protected by the protective cover 17. The concentration of the lubricant inside the draw frame differential case can be detected by the lubricant concentration sensor 19. When the lubricant concentration is too low, the alarm 2 can be controlled by the PLC controller 3 to sound an alarm to remind the staff. When the lubricant inside the draw frame differential case is consumed, the float 8 will drop with the liquid level of the lubricant. When the counterweight block 9 at the bottom of the float 8 contacts the pressure detection port 20, the gravity sensor 18 receives the gravity induction, thereby sending an electrical signal to the PLC controller 3, so that the PLC controller 3 controls the alarm 2 to sound an alarm to remind the staff.

[0034] Working principle: When the liquid level alarm device of the draw frame differential case is used, the fixing plate 6 is fixed in the installation position, and the liquid level alarm device of the draw frame differential case is placed inside the draw frame differential case, so that the liquid level alarm device of the draw frame differential case can be used normally. The concentration of the lubricating fluid inside the draw frame differential case can be detected by the lubricating fluid concentration sensor 19. When the concentration of the lubricating fluid is too low, the alarm 2 can be controlled by the PLC controller 3 to sound an alarm to remind the staff. When the lubricating fluid inside the draw frame differential case is consumed, the float 8 will follow the liquid level of the lubricating fluid to drop. When the counterweight block 9 at the bottom of the float 8 contacts the pressure detection port 20, the gravity sensor 18 receives the gravity induction, thereby sending an electrical signal to the PLC controller 3, so that the PLC controller 3 controls the alarm 2 to sound an alarm to remind the staff.

[0035] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A drawing frame differential box liquid level alarm device, comprising a support plate (1), characterized in that: The top of the support plate (1) is fixedly connected to an alarm (2), the outer wall of the alarm (2) is fixedly connected to a PLC controller (3), the bottom of the support plate (1) is fixedly connected to a first guide frame (7), the inner side of the first guide frame (7) is slidably connected to a float (8), the bottom of the first guide frame (7) is slidably connected to a second guide frame (11), the inner side of the second guide frame (11) is slidably connected to a mounting plate (14), the bottom of the mounting plate (14) is provided with a trigger mechanism, and the trigger mechanism is electrically connected to the PLC controller (3).

2. The draw frame differential case liquid level alarm device according to claim 1, characterized in that: A connecting plate (4) is fixedly connected to an outer wall of one side of the support plate (1), a fixing plate (6) is slidably connected to the inner side of the top end of the connecting plate (4), a first fixing bolt (5) is installed through a thread on the outer wall of the top end of the connecting plate (4), and the bottom end of the first fixing bolt (5) abuts against the outer wall of the bottom end of the fixing plate (6).

3. The draw frame differential case liquid level alarm device according to claim 1, characterized in that: A counterweight (9) is fixedly connected to the bottom of the float (8), and a fastening bolt (10) is threadedly installed through the outer wall of the bottom end of the first guide frame (7).

4. The draw frame differential case liquid level alarm device according to claim 1, characterized in that: The top end of the second guide frame (11) is fixedly connected to a telescopic plate (12), and the telescopic plate (12) is slidably connected to the inner side of the bottom end of the first guide frame (7).

5. The draw frame differential case liquid level alarm device according to claim 1, characterized in that: The outer wall of the second guide frame (11) is provided with a sliding groove (13), and the outer walls on both sides of the mounting plate (14) are fixedly connected with a slide plate (15), and the slide plate (15) passes through the sliding groove (13) and is located on the outer wall of the second guide frame (11).

6. The draw frame differential case liquid level alarm device according to claim 5, characterized in that: A second fixing bolt (16) is installed through a thread on the outer wall of the slide plate (15), and the second fixing bolt (16) abuts against the outer wall of the second guide frame (11).

7. The draw frame differential case liquid level alarm device according to claim 1, characterized in that: The trigger mechanism comprises a protective cover (17), a gravity sensor (18) is fixedly connected to the interior of the protective cover (17), a pressure detection port (20) is fixedly connected to the top of the mounting plate (14), and the pressure detection port (20) is electrically connected to the gravity sensor (18).

8. The draw frame differential case liquid level alarm device according to claim 7, characterized in that: A lubricating liquid concentration sensor (19) is fixedly connected to the interior of the protective cover (17), and a detection end of the lubricating liquid concentration sensor (19) penetrates the outer wall of the protective cover (17).