Monitoring detection system

Abstract

The utility model discloses a monitoring detection system in the technical field of detection equipment, which comprises an adjusting support, detection assemblies, a detection material placing tool and a circular shaft material piece, the surface of the adjusting support is slidably provided with two groups of detection assemblies which carry out searchlighting on the lower detection material placing tool, a transparent material disc is arranged above the detection material placing tool, and the detection assemblies are arranged on the surface of the adjusting support. A plurality of groups of circular shaft materials which are arranged in parallel are placed in the transparent material disc, the adjusting support comprises an adjusting guide shaft which penetrates through the two groups of detection assemblies in a sliding mode, guide shaft fixing seats are installed at the two ends of the two groups of adjusting guide shafts, and the two groups of guide shaft fixing seats are connected with the same adjusting main plate; the detection assembly comprises an oil-free bushing slidably installed on the adjusting guide shaft. The problems that the comprehensiveness of detection of circular shaft materials with bearings assembled at the two ends of an existing monitoring detection system is poor, the actual detection efficiency of batched components is low, and use by people is not facilitated are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of detection equipment, in particular to a monitoring and detection system. Background Art

[0002] Bearings are a vital component of modern machinery. Based on their frictional properties, they can be categorized as sliding bearings and rolling bearings. Rolling bearings generally consist of an inner ring, outer ring, balls, and a cage. Bearings are one of the most critical components in rotating machinery, and their quality directly impacts the performance of the parent machine. Reliable data indicates that 30% of failures in rotating machinery are related to bearings. After assembly of bearings and components, individual inspections are typically required to verify their condition.

[0003] The existing monitoring and detection system has poor comprehensiveness in detecting circular shaft parts with bearings at both ends, and its actual detection efficiency for batch components is also low, which is not conducive to people's use. Therefore, those skilled in the art provide a monitoring and detection system to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the present invention is to provide a monitoring and detection system to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a monitoring and detection system, including an adjustment bracket, a detection component, a detection swing tool and a round shaft material. The surface of the adjustment bracket is slidably installed with two groups of detection components for detecting the swing tool downward to illuminate the material. A transparent material tray is placed above the detection swing tool, and multiple groups of parallel arranged round shaft materials are placed inside the transparent material tray.

[0006] Preferably, the adjustment bracket includes an adjustment guide shaft that slides through the two groups of detection components, and both ends of the two groups of adjustment guide shafts are installed with guide shaft fixing seats, and the two groups of guide shaft fixing seats are connected to the same adjustment mainboard.

[0007] Preferably: the detection component includes an oil-free bushing slidably mounted on the adjustment guide shaft, and two groups of oil-free bushings corresponding to the upper and lower parts are connected to the same fixed slide, a camera adjustment plate is installed on the fixed slide, an electric slide is provided on the camera adjustment plate, and the electric slide is connected to a high-speed camera through an assembly plate, a high-precision lens is connected to the bottom of the high-speed camera, and a camera line fixing plate is installed on the back of the electric slide.

[0008] Preferably, a protective cover is installed on the assembly board and is sleeved on the outside of the high-speed camera and the high-precision lens.

[0009] Preferably, the material swing detection tooling comprises a transparent glass plate supporting a transparent material tray, the outer circle of the bottom surface of the transparent glass plate is connected to a work surface, and a flat light source for illuminating upwards is installed at the bottom center of the work surface.

[0010] Preferably: the top of the work table is detachably mounted with a first limiting sheet metal and a second limiting sheet metal, the first limiting sheet metal is used to abut against the short side of one group of transparent material trays, and the second limiting sheet metal is used to abut against the long side of one group of transparent material trays.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. In the present invention, two sets of detection components are slidably installed on the adjusting guide shaft, and the two sets of detection components are adjusted to face the two ends of the circular shaft material for detection, which can conveniently improve the actual detection efficiency of the component. Furthermore, a transparent glass plate, a work table and a flat light source are provided for use with the detection components, which can facilitate the detection components to accurately monitor the assembly status of the component, etc., and a transparent material tray is provided for placing multiple sets of parallel arranged circular shaft materials at the same time, which can conveniently further improve the working efficiency of the monitoring and detection system, and the batch detection operation of the component is simple and fast. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the adjustment bracket and detection assembly of the utility model;

[0015] Figure 3 This is a schematic diagram of the structure of the material-swinging tooling for detecting the present invention;

[0016] Figure 4 This is a front view of the material detection tooling structure of the utility model.

[0017] In the figure: 1. Round shaft material; 2. Transparent material tray; 3. Adjustment guide shaft; 4. Guide shaft fixing seat; 5. Adjustment main board; 6. Oil-free bushing; 7. Fixed slide plate; 8. Camera adjustment plate; 9. Electric slide; 10. Assembly plate; 11. High-speed camera; 12. High-precision lens; 13. Camera line fixing plate; 14. Protective cover; 15. Transparent glass plate; 16. Work table; 17. Flat light source; 18. First limit sheet metal; 19. Second limit sheet metal. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] See also Figures 1 to 4 In an embodiment of the utility model, a monitoring and detection system includes an adjusting bracket, a detection component, a detection swing tool and a round shaft material part 1. Two groups of detection components are slidably installed on the surface of the adjusting bracket for searching the detection swing tool downward. A transparent material tray 2 is placed above the detection swing tool, and multiple groups of parallel arranged round shaft materials 1 are placed inside the transparent material tray 2.

[0020] Pulling the two sets of detection components to slide on the adjustment bracket can conveniently adjust the actual downward detection position of the detection components. The two sets of detection components can conveniently detect the bearings assembled at both ends of the component at the same time. The detection components cooperate with the detection swing tooling below to simultaneously detect the assembly structures at both ends of the circular shaft material 1 placed between the two, and a transparent material tray 2 is provided to store multiple groups of circular shaft materials 1 for simultaneous testing. The circular shaft material 1 can be moved to roll inside the transparent material tray 2, which can conveniently improve the comprehensiveness of monitoring of the monitoring and detection system.

[0021] In one embodiment, specifically, the adjustment bracket includes an adjustment guide shaft 3 that slides through the two groups of detection components. Guide shaft fixing seats 4 are installed at both ends of the two groups of adjustment guide shafts 3. The two groups of guide shaft fixing seats 4 are connected to the same adjustment main board 5. The adjustment main board 5 can be conveniently assembled with other components of the equipment to facilitate the positioning of the bracket and the detection component. The guide shaft fixing seat 4 and the adjustment guide shaft 3 can provide sliding rails for the adjustment of the two groups of detection components.

[0022] Specifically, the detection component includes an oil-free bushing 6 that is slidably installed on the adjustment guide shaft 3. The two corresponding groups of oil-free bushings 6 are connected to the same fixed slide 7. The fixed slide 7 is equipped with a camera adjustment plate 8. The camera adjustment plate 8 is provided with an electric slide 9. The electric slide 9 is connected to a high-speed camera 11 through an assembly plate 10. The bottom of the high-speed camera 11 is connected to a high-precision lens 12. The back of the electric slide 9 is equipped with a camera line fixing plate 13.

[0023] Pulling the high-speed camera 11 and the high-precision lens 12 to move can drive the fixed slide 7 and the oil-free bushing 6 to slide on the adjustment guide shaft 3. The two groups of components to which the assembly plate 10 can be connected are detachably connected by bolts. It is provided with a mature electric slide 9 component in the prior art. The electric slide 9 can drive the high-speed camera 11 and the high-precision lens 12 installed on the front thereof to adjust up and down, which is conducive to the automatic focus debugging of the high-speed camera 11 and the high-precision lens 12. A camera line fixing plate 13 is provided, which can facilitate the limiting of the wires connected to the high-speed camera 11. Furthermore, a protective cover 14 is installed on the assembly plate 10 and is mounted on the outside of the high-speed camera 11 and the high-precision lens 12, which can conveniently provide corresponding safety protection for the device.

[0024] On the basis of the above embodiments, specifically, the material detection tooling includes a transparent glass plate 15 supporting a transparent material tray 2, the outer ring of the bottom surface of the transparent glass plate 15 is connected to a work table 16, and a flat light source 17 for shining upward is installed at the bottom center of the work table 16. When the flat light source 17 is turned on to shine upward, the light source shines through the transparent glass plate 15 and the transparent material tray 2 onto the transparent material tray 2, which can facilitate the high-speed camera 11 and high-precision lens 12 above to accurately detect the components.

[0025] Furthermore, a first limiting sheet metal 18 and a second limiting sheet metal 19 are detachably installed on the top of the work table 16. The first limiting sheet metal 18 is used to abut against the short side of one group of the transparent material tray 2, and the second limiting sheet metal 19 is used to abut against the long side of one group of the transparent material tray 2, which can facilitate the precise positioning of the transparent material tray 2 and ensure that the component to be inspected is located directly below the inspection component.

[0026] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A monitoring and detection system, characterized in that: The invention comprises an adjustment bracket, a detection component, a detection swing tool and a circular shaft material (1); two groups of detection components are slidably mounted on the surface of the adjustment bracket for detecting the swing tool downward for illumination; a transparent material tray (2) is placed above the detection swing tool; and multiple groups of circular shaft materials (1) are placed inside the transparent material tray (2) in parallel arrangement.

2. A monitoring and detection system according to claim 1, characterized in that: The adjustment bracket comprises an adjustment guide shaft (3) that slides through two groups of detection components, and both ends of the two groups of adjustment guide shafts (3) are installed with guide shaft fixing seats (4), and the two groups of guide shaft fixing seats (4) are connected to the same adjustment main board (5).

3. A monitoring and detection system according to claim 2, characterized in that: The detection component includes an oil-free bushing (6) slidably mounted on the adjustment guide shaft (3), and two groups of oil-free bushings (6) corresponding to the upper and lower groups are connected to the same fixed slide (7), a camera adjustment plate (8) is mounted on the fixed slide (7), an electric slide (9) is provided on the camera adjustment plate (8), the electric slide (9) is connected to a high-speed camera (11) through an assembly plate (10), a high-precision lens (12) is connected to the bottom of the high-speed camera (11), and a camera line fixing plate (13) is mounted on the back of the electric slide (9).

4. A monitoring and detection system according to claim 3, characterized in that: A protective cover (14) is mounted on the assembly plate (10) and is sleeved on the outside of the high-speed camera (11) and the high-precision lens (12).

5. The monitoring and detection system according to claim 1, characterized in that: The material swing detection tooling comprises a transparent glass plate (15) supporting a transparent material tray (2); the outer ring of the bottom surface of the transparent glass plate (15) is connected to a work surface (16); and a flat light source (17) for illuminating upwards is installed at the bottom center of the work surface (16).

6. A monitoring and detection system according to claim 5, characterized in that: A first limiting sheet metal (18) and a second limiting sheet metal (19) are detachably mounted on the top of the work surface (16), wherein the first limiting sheet metal (18) is used to abut against the short side of one group of the transparent material tray (2), and the second limiting sheet metal (19) is used to abut against the long side of one group of the transparent material tray (2).

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