Medium and large size AOI particle detection equipment

Through the combination of infrared and gear structure, the position of the glass screen is detected and calibrated in real time, solving the problem of glass screen position offset affecting detection accuracy and improving the scanning and detection effects of medium and large-sized AOI particle detection equipment.

CN223332845UActive Publication Date: 2025-09-12JIANGSU NEWSTAR NEW MATERIALS EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422549173.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-12
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

In the prior art, the glass screen lacks a position detection structure when it moves onto the pressing table, resulting in the inability to detect position deviation in a timely manner, which affects the accuracy of scanning and detection.

Method used

An infrared transmitter and receiver are used in conjunction with a spur gear and bevel gear structure to detect the position offset of the glass screen in real time. The position calibration is achieved by driving the engagement of the spur gear and bevel gear by a motor to ensure the accurate positioning of the scanning component.

Benefits of technology

The rapid position calibration of the glass screen is achieved, the accuracy of scanning and detection is improved, and the influence of position deviation on the detection results is reduced.

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Abstract

The utility model discloses medium and large size AOI particle detection equipment, which relates to the technical field of particle detection and comprises a detection table, the top of the detection table is fixedly connected with a base, and the top of the base is slidably connected with a support rod. One side of the fixing block is fixedly connected with an infrared emitter, when an infrared signal emitted by the infrared emitter is not received by an infrared receiver, the inner ring and the glass screen have position deviation, the inner ring and the glass screen can be driven to rotate through rotation of a first horizontal gear and a second horizontal gear, and position adjustment is carried out in time when deviation is found; position calibration can be carried out before the glass screen is detected, the accuracy of scanning and detecting the glass screen by the first scanning assembly and the second scanning assembly subsequently is guaranteed, the second scanning assembly and the first scanning assembly can respectively scan the glass screen in the horizontal direction and the vertical direction, and therefore the accuracy of AOI particle detection can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of particle detection, in particular to a medium- and large-sized AOI particle detection device. Background Art

[0002] AOI particle detection is an application of AOI technology. It uses optical imaging and image processing technology to perform high-precision and high-efficiency detection of tiny particles on the surface or inside electronic components.

[0003] For example, Chinese patent CN217996010U discloses a medium-to-large-sized AOI particle detector, which includes a frame, a suction platform is provided on the table of the frame, an adjustment mechanism is provided between the suction platform and the frame, and the adjustment mechanism is respectively connected to the suction platform and the frame; a loading assembly is provided above the suction platform, the loading assembly is cooperatively connected to the frame, a loading station is provided on one side of the frame, and the loading assembly can grab the glass screen on the loading station and transfer it to the suction platform; a pressing assembly is provided on the frame in front of the suction platform, and a scanning assembly is provided on the frame in front of the pressing assembly.

[0004] In the above patent, although the problem of difficulty in detecting the particle status inside the ACF is solved by the suction platform and the scanning component, when the glass screen is moved to the pressing table by the suction platform, there is a lack of a position detection structure for the glass screen. When the position of the glass screen is offset, it cannot be discovered and adjusted quickly in time, affecting the accuracy of the scanning and detection of the glass screen by the scanning structure. Utility Model Content

[0005] The purpose of the utility model is to solve the problem in the prior art that when the glass screen is moved to the pressing table by the suction platform, there is a lack of a position detection structure for the glass screen. When the position of the glass screen is offset, it cannot be discovered and adjusted quickly in time, which affects the accuracy of the scanning structure in scanning and detecting the glass screen. A medium and large-sized AOI particle detection device is proposed.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a medium and large-sized AOI particle detection equipment, including a detection platform, the top of the detection platform is fixedly connected to a base, the top of the base is slidably connected to a support rod, a calibration mechanism is provided on one side of the support rod, the calibration mechanism includes a detection frame, an infrared receiver and a flat gear two, one side of the infrared receiver is fixedly connected to the detection frame, the bottom of the detection frame is fixedly connected to the detection platform, a fixed block is provided on one side of the detection frame, one side of the fixed block is fixedly connected to an infrared transmitter, the bottom of the fixed block is fixedly connected to a reinforcement plate, the top of the reinforcement plate is fixedly connected to an inner ring and a guide ring, the bottom of the reinforcement plate is fixedly connected to flat gear two, one side of the flat gear two is meshed with flat gear one, the bottom of the flat gear one is fixedly connected to motor one, and the bottom of the motor one is fixedly connected to the inner wall of the detection platform.

[0007] Preferably, one end of the telescopic rod is fixedly connected to one side of the fixed block, the other end of the telescopic rod is fixedly connected to the limiting block, and the bottom of the limiting block is slidably connected to the reinforcement plate.

[0008] Preferably, one side of the support rod is fixedly connected to an electric push rod, one side of the electric push rod is fixedly connected to a mounting piece, and a scanning component 1 is embedded in the mounting piece.

[0009] Preferably, a support plate is fixedly connected to one side of the detection platform, a vertical plate is fixedly connected to the top of the support plate, and an arc groove is opened on one side of the vertical plate.

[0010] Preferably, the bottom of the guide ring is rotatably connected to the base, a control panel is provided on one side of the base, and the bottom of the control panel is fixedly connected to the detection platform.

[0011] Preferably, one side of the vertical plate is fixedly connected to motor 2, one end of the output shaft of motor 2 is fixedly connected to bevel gear 1, the top of bevel gear 1 is meshed with bevel gear 2, and bevel gear 2 is rotationally connected to the vertical plate.

[0012] Preferably, the top of the second bevel gear is rotatably connected to an auxiliary block, one side of the auxiliary block is fixedly connected to the vertical plate, and the top of the auxiliary block is rotatably connected to a mounting piece, and the second scanning component is embedded in the mounting piece.

[0013] Compared with the prior art, the advantages and positive effects of the present invention are:

[0014] 1. In the present invention, an infrared receiver is fixedly connected to one side of the detection frame, and an infrared transmitter is fixedly connected to one side of the fixed block. When the infrared signal emitted by the infrared transmitter is not received by the infrared receiver, there is a position offset between the inner ring and the glass screen. The inner ring and the glass screen can be driven to rotate by rotating the flat gear 1 and the flat gear 2. When the offset is found, the position is adjusted in time. The position calibration can be performed before the glass screen is detected to ensure the accuracy of the subsequent scanning component 1 and the scanning component 2 in scanning and detecting the glass screen.

[0015] 2. In the present invention, the two ends of the electric push rod are respectively connected to the support rod and the mounting piece. The scanning component 2 is rotatably connected to the auxiliary block through the mounting piece. When the bevel gear 1 drives the bevel gear 2 to rotate, the scanning component 2 can be rotated on the top of the vertical plate. The scanning angle of the scanning component 2 can be adjusted. The glass screen can be scanned in the horizontal and vertical directions respectively by the scanning component 2 and the scanning component 1, thereby improving the accuracy of AOI particle detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic diagram of the three-dimensional structure of a medium-to-large-sized AOI particle detection device is proposed for this utility model;

[0017] Figure 2 This utility model proposes a schematic diagram of the installation of a fixed block structure for medium and large-sized AOI particle detection equipment;

[0018] Figure 3 This utility model proposes a schematic diagram of the installation of a flat gear structure for medium and large-sized AOI particle detection equipment;

[0019] Figure 4 The present invention provides a schematic diagram of the installation structure of a bevel gear for medium and large-sized AOI particle detection equipment.

[0020] Legend: 1. Scanning component 1; 2. Guide ring; 3. Support plate; 4. Detection frame; 5. Detection table; 6. Base; 7. Support rod; 8. Electric push rod; 9. Limit block; 10. Infrared receiver; 11. Inner ring; 12. Fixed block; 13. Infrared transmitter; 14. Scanning component 2; 15. Vertical plate; 16. Flat gear 1; 17. Motor 1; 18. Flat gear 2; 19. Auxiliary block; 20. Motor 2; 21. Bevel gear 1; 22. Bevel gear 2; 23. Reinforcement plate. DETAILED DESCRIPTION

[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] Example 1: Reference Figure 1 - Figure 4 As shown: A medium and large-sized AOI particle detection equipment includes a detection table 5, a base 6 is fixedly connected to the top of the detection table 5, a support rod 7 is slidably connected to the top of the base 6, a calibration mechanism is provided on one side of the support rod 7, the calibration mechanism includes a detection frame 4, an infrared receiver 10 and a flat gear 18, one side of the infrared receiver 10 is fixedly connected to the detection frame 4, the bottom of the detection frame 4 is fixedly connected to the detection table 5, a fixed block 12 is provided on one side of the detection frame 4, an infrared emitter 13 is fixedly connected to one side of the fixed block 12, a reinforcement plate 23 is fixedly connected to the bottom of the fixed block 12, and the reinforcement plate 23 is fixedly connected to the bottom of the fixed block 12. The top is fixedly connected with the inner ring 11 and the guide ring 2, the bottom of the reinforcement plate 23 is fixedly connected with the flat gear 2 18, one side of the flat gear 2 18 is meshed with the flat gear 16, the bottom of the flat gear 16 is fixedly connected with the motor 17, the bottom of the motor 17 is fixedly connected to the inner wall of the detection table 5, one side of the fixed block 12 is fixedly connected to one end of the telescopic rod, the other end of the telescopic rod is fixedly connected to the limiting block 9, the bottom of the limiting block 9 is slidably connected to the reinforcement plate 23, one side of the support rod 7 is fixedly connected to the electric push rod 8, one side of the electric push rod 8 is fixedly connected to the mounting part, and the scanning component 1 is embedded inside the mounting part.

[0024] The base 6 can be used to support the bottom of the support rod 7, and the support rod 7 and the mounting part of the scanning component 1 can be connected by the electric push rod 8, so that the distance between the scanning component 1 and the support rod 7 can be adjusted, and the scanning range of the bottom of the scanning component 1 on the glass screen can be changed. The symmetrically arranged detection frame 4 can support one side of the infrared receiver 10, so that the infrared receiver 10 can receive the infrared signal emitted by the infrared transmitter 13, and then assist in judging whether the current glass screen and the inner ring 11 are offset from the predetermined value position. The reinforcement plate 23 can realize the connection between the inner ring 11 and the guide ring 2 to ensure the synchronous rotation of the inner ring 11 and the guide ring 2. The detection platform 5 can be used to support the bottom of the motor 17, and the motor 17 can drive the flat gear 16 to rotate stably. Then, through the engagement of the flat gear 16 and the flat gear 2 18, the flat gear 2 18 and the reinforcement plate 23 are driven to rotate synchronously, thereby changing the position of the inner ring 11 and the guide ring 2 on the top of the detection platform 5, realizing the position adjustment and calibration of the glass screen, and reducing the position deviation of the glass screen during subsequent scanning and detection.

[0025] Example 2: Figure 1 - Figure 4As shown, one side of the detection table 5 is fixedly connected to the support plate 3, the top of the support plate 3 is fixedly connected to the vertical plate 15, an arc groove is provided on one side of the vertical plate 15, the bottom of the guide ring 2 is rotatably connected to the base 6, and a control panel is provided on one side of the base 6. The bottom of the control panel is fixedly connected to the detection table 5, and one side of the vertical plate 15 is fixedly connected to the motor 2 20, and one end of the output shaft of the motor 20 is fixedly connected to the bevel gear 1 21, and the top of the bevel gear 1 21 is engaged with the bevel gear 2 22, and the bevel gear 2 22 is rotatably connected to the vertical plate 15. The top of the bevel gear 2 22 is rotatably connected to the auxiliary block 19, one side of the auxiliary block 19 is fixedly connected to the vertical plate 15, and the top of the auxiliary block 19 is rotatably connected to a mounting part, and the scanning component 2 14 is embedded in the mounting part.

[0026] The inspection table 5 can be used to support and reinforce one side of the support plate 3, and the support plate 3 can be used to support the bottom of the vertical plate 15. At the same time, the vertical plate 15 can also guide the rotation of the guide ring 2. The motor 2 20 is stably installed and used on one side of the vertical plate 15, and can be used as a power source to drive the bevel gear 1 21 to rotate stably. Through the engagement of the bevel gear 1 21 and the bevel gear 2 22, the bevel gear 2 22 is driven to rotate at the bottom of the auxiliary block 19. The synchronous rotation of the bevel gear 2 22 and the mounting part can realize the adjustment of the tilt angle of the scanning component 2 14, and then change the scanning range of the scanning component 2 14 on the top of the glass screen, reduce the blind spot during horizontal scanning, achieve full coverage of the top of the glass screen, and ensure the scanning effect.

[0027] The method of use and working principle of this device are as follows: first, place the glass screen to be inspected in the cavity surrounded by the inner ring 11 and the reinforcement plate 23, then loosen the limit blocks 9 on both sides, and the bottom of the limit block 9 slides on the reinforcement plate 23, and the spring of the telescopic rod drives the telescopic rod to extend and reset. At this time, one side of the limit block 9 is in contact with the glass screen, and the two limit blocks 9 clamp the side wall of the glass screen. At this time, the infrared transmitter 13 on one side of the fixed block 12 sends an infrared signal, and the infrared receiver 10 is used to determine whether the placement position of the glass screen is offset according to whether it can receive the signal. If the infrared receiver 10 does not receive the signal, the external control terminal determines that the glass screen has a position offset, and at this time, the motor 17 is used to drive the flat gear 16 to rotate, and the flat gear 16 is used to engage with the flat gear 2 18 to drive the flat gear 2 18 and the inner ring 11 to rotate, and then drive the glass screen to rotate, changing the position of the glass screen. When the inner ring 11 rotates, the guide ring 2 rotates along the arc groove on one side of the vertical plate 15 until the infrared receiver 10 can receive the infrared signal;

[0028] The electric push rod 8 can be used to drive the mounting part and the scanning component 1 to move, adjust the scanning range of the bottom of the scanning component 1 on the glass screen, use the scanning component 1 to scan the glass screen in the vertical direction, and use the scanning component 2 14 to scan the glass screen in the horizontal direction. During scanning, the motor 2 20 drives the bevel gear 1 21 to rotate, and the bevel gear 1 21 drives the bevel gear 2 22 to rotate. The mounting part and the scanning component 2 14 rotate on the top of the auxiliary block 19, so that the scanning component 2 14 can fully scan the top of the glass screen. Among them, the scanning component 1 can detect defects that may exist in the vertical direction, such as inconsistent height of components, shadows in the vertical direction, etc. The scanning component 2 14 is more effective in detecting defects in the horizontal direction, such as scratches and stains.

[0029] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A medium-to-large-sized AOI particle detection device, comprising a detection table (5), wherein a base (6) is fixedly connected to the top of the detection table (5), characterized in that: The top of the base (6) is slidably connected to a support rod (7), and a calibration mechanism is provided on one side of the support rod (7). The calibration mechanism includes a detection frame (4), an infrared receiver (10) and a flat gear 2 (18). One side of the infrared receiver (10) is fixedly connected to the detection frame (4), and the bottom of the detection frame (4) is fixedly connected to the detection table (5). A fixed block (12) is provided on one side of the detection frame (4), and one side of the fixed block (12) is fixedly connected to an infrared transmitter (13). The bottom of the fixed block (12) is fixedly connected to a reinforcement plate (23), and the top of the reinforcement plate (23) is fixedly connected to an inner ring (11) and a guide ring (2). The bottom of the reinforcement plate (23) is fixedly connected to the flat gear 2 (18), and one side of the flat gear 2 (18) is meshed with a flat gear 1 (16). The bottom of the flat gear 1 (16) is fixedly connected to a motor 1 (17), and the bottom of the motor 1 (17) is fixedly connected to the inner wall of the detection table (5).

2. The medium-to-large-sized AOI particle detection equipment according to claim 1, characterized in that: One end of the telescopic rod is fixedly connected to one side of the fixed block (12), and the other end of the telescopic rod is fixedly connected to the limit block (9). The bottom of the limit block (9) is slidably connected to the reinforcement plate (23).

3. The medium-to-large-sized AOI particle detection equipment according to claim 1, characterized in that: One side of the support rod (7) is fixedly connected to an electric push rod (8), and one side of the electric push rod (8) is fixedly connected to a mounting piece, wherein a scanning component (1) is embedded in the mounting piece.

4. The medium-to-large-sized AOI particle detection equipment according to claim 1, characterized in that: A support plate (3) is fixedly connected to one side of the detection platform (5), a vertical plate (15) is fixedly connected to the top of the support plate (3), and an arc-shaped groove is provided on one side of the vertical plate (15).

5. The medium-to-large-sized AOI particle detection equipment according to claim 1, characterized in that: The bottom of the guide ring (2) is rotatably connected to the base (6), a control panel is provided on one side of the base (6), and the bottom of the control panel is fixedly connected to the detection platform (5).

6. The medium-to-large-sized AOI particle detection equipment according to claim 4, characterized in that: One side of the vertical plate (15) is fixedly connected to a second motor (20), one end of the output shaft of the second motor (20) is fixedly connected to a first bevel gear (21), the top of the first bevel gear (21) is meshed with a second bevel gear (22), and the second bevel gear (22) is rotationally connected to the vertical plate (15).

7. The medium-to-large-sized AOI particle detection equipment according to claim 6, characterized in that: The top of the second bevel gear (22) is rotatably connected to an auxiliary block (19), one side of the auxiliary block (19) is fixedly connected to the vertical plate (15), and the top of the auxiliary block (19) is rotatably connected to a mounting piece, and the interior of the mounting piece is embedded with the second scanning component (14).

Citation Information

Patent Citations

  • Medium and large size AOI particle detector

    CN217996010U