Foam hot melting detection mechanism
By introducing temperature sensors and mechanical force coordination into the foam hot melt detection mechanism, the problem of inaccurate detection results in the existing technology is solved, high-precision foam quality and performance detection is achieved, and the sealing and fixation of the detection process are improved.
Patent Information
- Application Number
- CN202422684802.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-05
AI Technical Summary
Existing foam hot melt detection methods rely on visual observation, resulting in inaccurate and low-precision detection results.
A foam hot melt detection mechanism is used, including a detection table, a heat preservation cover, a heater, a temperature sensor, a PLC controller and a display. The temperature sensor is used to monitor the melting process of the foam in real time, and the mechanical action of the sliding rod and the counterweight column is combined to accurately judge the quality and performance of the foam.
The accuracy of the test results is improved, ensuring the accuracy of the foam quality and performance testing. At the same time, the transparent plate and flip plate design enhances the sealing and fixation to prevent heat loss.
Smart Images

Figure CN223332931U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of foam hot melt detection, in particular to a foam hot melt detection mechanism. Background Art
[0002] Hot melt foam testing is a test performed on foam materials to evaluate their physical and chemical properties. This testing typically includes visual inspection, viscosity testing, cure time testing, peel strength testing, tensile strength testing, environmental compatibility testing, and chemical composition testing. These tests provide a comprehensive understanding of the foam material's performance, ensuring its stability and reliability in production and application.
[0003] Existing testing procedures for hot-melt foam include appearance inspection, viscosity test, and curing time test. These testing methods all rely on visual observation to determine the test results, which may lead to inaccurate test results and low accuracy. Utility Model Content
[0004] The purpose of the utility model is to provide a foam hot melt detection mechanism to solve the problem that the detection result may be inaccurate and the accuracy of the detection result is low.
[0005] In order to achieve the above-mentioned purpose of the utility model, the utility model adopts the following technical solutions: a foam hot melt detection mechanism, including a detection platform, a heat insulation cover is fixed on the top surface of the detection platform, a heater is provided on the top surface of the heat insulation cover, two support columns are fixed on the top surface of the detection platform, a fixing plate is provided above the detection platform, both sides of the bottom surface of the fixing plate are respectively fixed to the top ends of the two support columns, a sliding hole is opened on the top surface of the fixing plate, a sliding rod is slidably inserted into the inside of the sliding hole, a pressing plate is fixed to the bottom end of the sliding rod, and a counterweight column is fixed to the top end of the sliding rod.
[0006] Preferably, two positioning plates are fixed to the top surface of the heat-insulating cover, a flip plate is rotatably arranged between the two positioning plates, and two sides of the flip plate are hinged to the two positioning plates.
[0007] Preferably, a display is fixed on one side of the flip plate, a PLC controller is provided on one side of the flip plate, a temperature sensor is fixed on the top surface of the fixed plate, the temperature sensor is electrically connected to the PLC controller, and the display is electrically connected to the PLC controller.
[0008] Preferably, two sliding grooves are provided on the top surface of the detection table, a fixed rod is fixed inside the sliding groove, a sliding plate is slidably inserted on the fixed rod, an extrusion spring is surrounded on the fixed rod, one end of the extrusion spring is fixed to one side of the inner side of the sliding groove, and the other side of the extrusion spring is fixed to one side of the sliding plate.
[0009] Preferably, a fixing opening is opened on one side of the flip plate, and a transparent plate is fixed inside the fixing opening.
[0010] Preferably, a limiting groove is provided on one side of the detection platform, a mounting groove is provided on the inner bottom surface of the limiting groove, a positioning groove is provided on the inner bottom surface of the mounting groove, a lifting rod is slidingly inserted into the inner part of the positioning groove, a blocking column is fixed on the top end of the lifting rod, a return spring is surrounded by the surface of the lifting rod, one end of the return spring is fixed to the bottom end of the blocking column, and the other end of the return spring is fixed to the inner bottom surface of the mounting groove.
[0011] Compared with the existing technology, a foam hot melt detection mechanism using the above technical solution has the following features:
[0012] Beneficial effects:
[0013] 1. The staff will first place the foam on the top surface of the test table, and then the heater in the working state will cause the space between the test table and the insulation cover to heat up, so that the foam on the test table is in a high-temperature environment for hot melt testing. During the hot melt testing process, the pressing plate will press on the top surface of the foam, and use the sliding rod and the gravity of the counterweight column to apply a downward force to the foam. When the foam melts due to the high temperature environment, the pressing plate will sink into the inside of the foam, and then drive the sliding rod to slide downward inside the sliding hole. At this time, the temperature inside the insulation cover will be detected by the temperature sensor, and then the temperature sensor will send the specific temperature value to the PLC controller, and then the PLC controller will send the specific temperature value to the display, which will make it easy for the staff to understand the current temperature value inside the insulation cover, and can detect the quality and performance of the foam. The change in the sliding distance of the sliding rod inside the sliding hole is used to judge the test result of the foam, thereby increasing the accuracy of the test result;
[0014] Second, before placing the foam on the top surface of the test bench, the staff will first apply forces in opposite directions to the two sliding plates, causing the two sliding plates to move away from each other and compress the extrusion springs. Then, the staff will place the foam between the two sliding plates and withdraw the forces applied to the sliding plates. At this time, the two compressed extrusion springs push the two sliding plates closer together and clamp the foam to the test bench, increasing the firmness of the foam's position on the test bench.
[0015] 3. The staff can observe the progress of the current foam hot melt test through the transparent plate made of ultra-white glass. During the hot melt test, the flip plate is vertically placed on the test table. At this time, the bottom of the flip plate is inside the limit groove, and the reset spring is in an uncompressed state. By pushing up the blocking column, the bottom of the flip plate can be fixed inside the limit groove to prevent heat loss inside the insulation cover and increase the sealing between the test table and the insulation cover. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional schematic diagram of an embodiment.
[0017] Figure 2 It is an exploded perspective diagram of an embodiment.
[0018] Figure 3 It is a schematic diagram of the explosion of the detection platform and the fixed plate in the embodiment.
[0019] Figure 4 Schematic diagram of the explosion at the heat-insulating cover and the flip plate in the embodiment.
[0020] Figure 5 Schematic diagram of a system block diagram of an embodiment.
[0021] In the figure: 1. Test table; 2. Insulation cover; 3. Heater; 4. Support column; 5. Fixed plate; 6. Sliding hole; 7. Sliding rod; 8. Press plate; 9. Counterweight column; 10. Sliding groove; 11. Sliding plate; 12. Fixed rod; 13. Extrusion spring; 14. Positioning plate; 15. Flip plate; 16. Fixed port; 17. Transparent plate; 18. Display; 19. Temperature sensor; 20. Limiting groove; 21. Mounting groove; 22. Positioning groove; 23. Lifting rod; 24. Blocking column; 25. Return spring. DETAILED DESCRIPTION
[0022] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0023] like Figure 1-Figure 5As shown, a foam hot melt detection mechanism includes a detection platform 1, a heat preservation cover 2 is fixed on the top surface of the detection platform 1, a heater 3 is provided on the top surface of the heat preservation cover 2, two support columns 4 are fixed on the top surface of the detection platform 1, a fixing plate 5 is provided above the detection platform 1, both sides of the bottom surface of the fixing plate 5 are respectively fixed to the top ends of the two support columns 4, a sliding hole 6 is opened on the top surface of the fixing plate 5, a sliding rod 7 is inserted into the sliding hole 6 for sliding, a pressing plate 8 is fixed to the bottom end of the sliding rod 7, a counterweight column 9 is fixed to the top end of the sliding rod 7, two positioning plates 14 are fixed on the top surface of the heat preservation cover 2, a flip plate 15 is rotatably provided between the two positioning plates 14, both sides of the flip plate 15 are hinged to the two positioning plates 14, a display 18 is fixed on one side of the flip plate 15, a PLC controller is provided on one side of the flip plate 15, a temperature sensor 19 is fixed on the top surface of the fixed plate 5, the temperature sensor 19 is electrically connected to the PLC controller, and the display 18 is electrically connected to the PLC controller.
[0024] During use, the staff will first place the foam on the top surface of the test table 1, and then the heater 3 in the working state will cause the space between the test table 1 and the insulation cover 2 to heat up, so that the foam on the test table 1 is in a high-temperature environment for hot melt testing. During the hot melt testing process, the pressing plate 8 will press on the top surface of the foam, and use the sliding rod 7 and the counterweight column 9 to apply a downward force to the foam. When the foam melts due to the high temperature environment, the pressing plate 8 will sink into the inside of the foam, and then drive the sliding rod 7 to slide downward inside the sliding hole 6. At this time, the temperature inside the insulation cover 2 will be detected by the temperature sensor 19, and then the temperature sensor 19 will send the specific temperature value to the PLC controller, and then the PLC controller will send the specific temperature value to the display 18, which will make it easier for the staff to understand the current temperature value inside the insulation cover 2, and can detect the quality and performance of the foam. The change in the sliding distance of the sliding rod 7 in the sliding hole 6 is used to judge the detection result of the foam, thereby increasing the accuracy of the detection result.
[0025] like Figure 2 and Figure 3 As shown, two sliding grooves 10 are provided on the top surface of the detection platform 1, and a fixed rod 12 is fixed inside the sliding groove 10. A sliding plate 11 is slidably inserted on the fixed rod 12, and an extrusion spring 13 is surrounded on the fixed rod 12. One end of the extrusion spring 13 is fixed to one side of the inner part of the sliding groove 10, and the other side of the extrusion spring 13 is fixed to one side of the sliding plate 11.
[0026] During use, before the staff places the foam on the top surface of the test table 1, the staff will first apply forces in opposite directions to the two sliding plates 11, so that the two sliding plates 11 move away from each other and compress the extrusion spring 13. Then the staff will place the foam between the two sliding plates 11 and withdraw the force applied to the sliding plates 11. At this time, the two compressed extrusion springs 13 push the two sliding plates 11 closer to each other and clamp the foam on the test table 1, increasing the firmness of the foam's position on the test table 1.
[0027] like Figure 3 and Figure 4 As shown, a fixing port 16 is provided on one side of the flip plate 15, and a transparent plate 17 is fixed inside the fixing port 16. A limiting groove 20 is provided on one side of the detection platform 1, and a mounting groove 21 is provided on the inner bottom surface of the limiting groove 20. A positioning groove 22 is provided on the inner bottom surface of the mounting groove 21. A lifting rod 23 is slidingly inserted into the inner part of the positioning groove 22, and a blocking column 24 is fixed on the top end of the lifting rod 23. A reset spring 25 is surrounded by the surface of the lifting rod 23, and one end of the reset spring 25 is fixed to the bottom end of the blocking column 24, and the other end of the reset spring 25 is fixed to the inner bottom surface of the mounting groove 21.
[0028] During use, the staff can observe the progress of the current foam hot melt detection through the transparent plate 17 made of ultra-white glass. During the hot melt detection, the flip plate 15 is vertically on the detection platform 1. At this time, the bottom of the flip plate 15 is inside the limit groove 20, and the reset spring 25 is in an uncompressed state. By pushing up the blocking column 24, the bottom of the flip plate 15 can be fixed inside the limit groove 20 to prevent heat loss inside the insulation cover 2 and increase the sealing between the detection platform 1 and the insulation cover 2.
[0029] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A foam hot melt detection mechanism, comprising a detection platform (1), characterized in that: A heat preservation cover (2) is fixed on the top surface of the detection platform (1), a heater (3) is provided on the top surface of the heat preservation cover (2), two support columns (4) are fixed on the top surface of the detection platform (1), a fixing plate (5) is provided above the detection platform (1), both sides of the bottom surface of the fixing plate (5) are respectively fixed to the top ends of the two support columns (4), a sliding hole (6) is provided on the top surface of the fixing plate (5), a sliding rod (7) is slidably inserted into the interior of the sliding hole (6), a pressing plate (8) is fixed to the bottom end of the sliding rod (7), and a counterweight column (9) is fixed to the top end of the sliding rod (7).
2. A foam hot melt detection mechanism according to claim 1, characterized in that: Two positioning plates (14) are fixed on the top surface of the heat-insulating cover (2), a flip plate (15) is rotatably arranged between the two positioning plates (14), and two sides of the flip plate (15) are hinged to the two positioning plates (14).
3. A foam hot melt detection mechanism according to claim 2, characterized in that: A display (18) is fixed on one side of the flip plate (15), a PLC controller is provided on one side of the flip plate (15), a temperature sensor (19) is fixed on the top surface of the fixed plate (5), the temperature sensor (19) is electrically connected to the PLC controller, and the display (18) is electrically connected to the PLC controller.
4. The foam hot melt detection mechanism according to claim 1, characterized in that: The top surface of the detection platform (1) is provided with two sliding grooves (10), a fixed rod (12) is fixed inside the sliding groove (10), a sliding plate (11) is slidably inserted on the fixed rod (12), and an extrusion spring (13) is surrounded on the fixed rod (12), one end of the extrusion spring (13) is fixed to one side of the inside of the sliding groove (10), and the other side of the extrusion spring (13) is fixed to one side of the sliding plate (11).
5. The foam hot melt detection mechanism according to claim 2, characterized in that: A fixing opening (16) is provided on one side of the flip plate (15), and a transparent plate (17) is fixed inside the fixing opening (16).
6. The foam hot melt detection mechanism according to claim 1, characterized in that: A limiting groove (20) is provided on one side of the detection platform (1), a mounting groove (21) is provided on the inner bottom surface of the limiting groove (20), a positioning groove (22) is provided on the inner bottom surface of the mounting groove (21), a lifting rod (23) is slidably inserted into the inner part of the positioning groove (22), a blocking column (24) is fixed to the top end of the lifting rod (23), a return spring (25) is surrounded on the surface of the lifting rod (23), one end of the return spring (25) is fixed to the bottom end of the blocking column (24), and the other end of the return spring (25) is fixed to the inner bottom surface of the mounting groove (21).