Welding quality inspection machine
Through the design of the welding quality inspection machine, the combination of the fixed ring and the detection head is used to realize the automatic inspection of the steel pipe weld, which solves the problem of easy deviation in manual inspection and improves the accuracy and completeness of the inspection.
Patent Information
- Application Number
- CN202422383666.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-09-29
AI Technical Summary
In the prior art, after the steel pipe is welded, manual inspection of the welding quality is prone to deviations, resulting in inaccurate inspection data.
A welding quality inspection machine was designed. Through the combination of a fixed ring and a detection head, the detection head rotates on the inner wall of a slide through rollers, inspects along the weld, uses ultrasonic conduction to check the weld density, and transmits information to the testing machine through a connecting line. The slide provides stability to avoid missing inspections.
It improves the accuracy and completeness of welding inspection, ensures that no welds are missed, and enhances the inspection effect.
Smart Images

Figure CN223332945U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding quality inspection machines, in particular to a welding quality inspection machine. Background Art
[0002] Welding, also known as fusion or melting, is a manufacturing process and technology that uses heat, high temperature, or high pressure to join metals or other thermoplastic materials such as plastics. Modern welding uses a variety of energy sources, including gas flame, arc, laser, electron beam, friction, and ultrasonic waves. The quality of the weld determines the performance of the workpiece. Steel pipe welding involves aligning the ends of two sets of steel pipes of the same size before welding. The weld quality needs to be inspected after welding, so a welding quality inspection machine is provided.
[0003] The existing technology still has many shortcomings. For example, after the steel pipe is welded, the inspector needs to move the inspection head along the weld to perform welding inspection. During manual inspection, the welding head and the weld are easily deviated, resulting in deviations in the inspection data, which affects the subsequent use of the steel pipe. Utility Model Content
[0004] Aiming at the problems existing in the prior art, the utility model provides a welding quality inspection machine.
[0005] To achieve the above object, the present invention provides the following technical solution: comprising a testing machine, wherein the upper end of the testing machine is connected to a connecting wire, and the connecting wire is connected to a connector;
[0006] Wherein: the connecting head is inserted into the inner wall of the plug block, the lower end surface of the plug block is fixedly provided with a detection head, the inner wall of the detection head is fixedly provided with a contact plate, and several groups of connecting rods are annularly provided on both end surfaces of the detection head, several of the connecting rods are rotatably connected to a group of rollers, several of the rollers are rotatably provided on the inner walls of the two groups of slides, and the outer walls of the two groups of slides are fixedly provided with a group of fixing rings.
[0007] Preferably, a selection disk is fixedly provided on the front end surface of the testing machine, a display screen is fixedly provided on the front end surface of the testing machine, and several groups of operation buttons are provided on the front end surface of the testing machine.
[0008] Preferably, the right end of the connecting line is connected to a test machine plug, and the upper end surface of the test machine is provided with a connecting port, and the test machine and the connecting line are connected using the connecting port and the test machine plug.
[0009] Preferably, the upper inner wall of the plug block is provided with a plug hole, and the plug block is plugged into the connector through the plug hole. The inner wall of the detection head is provided with a mounting groove, and the detection head is connected to the contact plate through the provided mounting groove.
[0010] Preferably, a connecting block is rotatably connected to the inner wall of one end of the fixing ring, and a magnetic connector is provided at the other end of the fixing ring.
[0011] Preferably, a front end surface of the test machine is provided with a mounting slot, and the test machine is fixedly connected to the display screen through the provided mounting slot.
[0012] Preferably, a button hole is provided on the front end surface of the test machine, and the test machine is connected to the operation button through the provided button hole.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] In the utility model, one end of the fixed ring is rotated and connected through the connecting block. After the fixed ring is opened, it is wrapped around the weld of the pipe interface, and then the fixed ring is closed through the magnetic joint at one end of the fixed ring. The connecting line passes through the connectors at both ends and the test machine plug to connect the plug block and the test machine to each other. After the inspection machine is started, the plug block and the detection head rotate on the inner wall of the slide through the roller, thereby surrounding the weld for inspection. When the detection head is inspecting, it is attached to the weld surface through the contact plate, and then the detection head transmits ultrasonic waves to the weld through the contact plate to check the density of the weld. At the same time, the connecting line transmits the inspection information to the test machine. When the detection head rotates along the slide, the slide stabilizes the detection head, avoiding the omission of some places when the personnel inspect along the weld, thereby enhancing the inspection effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the slideway separation structure of the present utility model;
[0018] Figure 3 This is a schematic structural diagram of a testing machine of the present utility model;
[0019] Figure 4 This is a schematic diagram of the detection head structure of the utility model;
[0020] Figure 5 For the utility model Figure 2 A schematic diagram of the enlarged structure of the local section at point A in the middle;
[0021] In the figure: 1. Test machine; 2. Connecting wire; 3. Connecting head; 4. Test head; 5. Slide; 6. Fixing ring; 7. Connecting block; 8. Connecting port; 9. Test machine plug; 10. Selection plate; 11. Operation button; 401. Insert block; 402. Test head; 403. Contact plate; 404. Connecting rod; 405. Roller. DETAILED DESCRIPTION
[0022] The following is a clear and complete description of the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] Example 1
[0024] A welding quality inspection machine, such as Figure 1 、 Figure 2 、 Figure 4 and Figure 5 As shown, it includes a testing machine 1, the upper end of the testing machine 1 is inserted with a connecting wire 2, the connecting wire 2 is connected to a connecting head 3, the connecting head 3 is inserted into the inner wall of the plug block 401, the upper inner wall of the plug block 401 is provided with a plug hole, the plug block 401 is plugged with the connecting head 3 through the plug hole, the lower end face of the plug block 401 is fixedly provided with a detection head 402, the inner wall of the detection head 402 is fixedly provided with a contact plate 403, the inner wall of the detection head 402 is provided with a mounting groove, the detection head 402 is connected to the contact plate 403 through the provided mounting groove, and a number of groups of connecting rods 404 are annularly provided on both end faces of the detection head 402, the number of connecting rods 404 are all rotatably connected to a group of rollers 405, the number of rollers 405 are rotatably provided on the inner walls of the two groups of slides 5, the outer walls of the two groups of slides 5 are fixedly provided with a group of fixing rings 6, the inner wall of one end of the fixing ring 6 is rotatably connected to the connecting block 7, and the other end of the fixing ring 6 is provided with a magnetic suction connector.
[0025] When working in Example 1, the user pulls the fixing ring 6 to both sides, and one end of the fixing ring 6 is rotated and connected through the connecting block 7. After opening the fixing ring 6, it is wrapped around the weld of the pipe interface, and then the fixing ring 6 is closed through the magnetic joint at one end of the fixing ring 6. The connecting line 2 passes through the connectors 3 at both ends and the test machine plug 9 to connect the plug block 401 and the test machine 1 to each other. After the inspection machine is started, the plug block 401 and the detection head 402 rotate on the inner wall of the slide 5 through the roller 405, thereby inspecting around the weld. When the detection head 402 inspects, it is attached to the surface of the weld through the contact plate 403, and then the detection head 402 transmits ultrasonic waves to the weld through the contact plate 403 to inspect the density of the weld. At the same time, the connecting line 2 transmits the inspection information to the test machine 1. When the detection head 402 rotates along the slide 5, the slide 5 stabilizes the detection head 402, avoiding the omission of a certain place when the personnel inspect along the weld, thereby enhancing the inspection effect.
[0026] Example 2
[0027] Example 2 is based on Example 1, as Figure 3 As shown, the front end surface of the test machine 1 is fixedly provided with a selection disk 10, the front end surface of the test machine 1 is fixedly provided with a display screen 12, the front end surface of the test machine 1 is provided with a mounting slot, and the test machine 1 is fixedly connected to the display screen 12 through the provided mounting slot, the front end surface of the test machine 1 is provided with several groups of operation buttons 11, the front end surface of the test machine 1 is provided with a key hole, and the test machine 1 is connected to the operation button 11 through the provided key hole, the right end of the connecting line 2 is connected to the test machine plug 9, and the upper end surface of the test machine 1 is provided with a connecting port 8, and the connecting port 8 and the test machine plug 9 are used to connect the test machine 1 and the connecting line 2.
[0028] When Example 2 is working, the connecting line 2 is inserted into the inner wall of the connecting port 8 through the testing machine plug 9 and connected to the testing machine 1. After the inspection signal enters the testing machine 1 through the connecting line 2, the inspection information is displayed through the display screen 12, and the selection disk 10 and the operation button 11 are used to operate the testing machine 1 to complete operations such as saving the inspection information.
[0029] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A welding quality inspection machine, comprising a testing machine (1), characterized in that: The upper end of the testing machine (1) is connected to a connecting wire (2), and the connecting wire (2) is connected to a connector (3); The connecting head (3) is inserted into the inner wall of the insert block (401), a detection head (402) is fixedly provided on the lower end surface of the insert block (401), a contact plate (403) is fixedly provided on the inner wall of the detection head (402), a plurality of groups of connecting rods (404) are annularly provided on both end surfaces of the detection head (402), a plurality of the connecting rods (404) are rotatably connected to a group of rollers (405), a plurality of the rollers (405) are rotatably provided on the inner walls of two groups of slideways (5), and a group of fixing rings (6) are fixedly provided on the outer walls of the two groups of slideways (5).
2. A welding quality inspection machine according to claim 1, characterized in that: The front end surface of the test machine (1) is fixedly provided with a selection disk (10), the front end surface of the test machine (1) is fixedly provided with a display screen (12), and the front end surface of the test machine (1) is provided with several groups of operation buttons (11).
3. The welding quality inspection machine according to claim 1, characterized in that: The right end of the connecting line (2) is connected to a test machine plug (9), and the upper end surface of the test machine (1) is provided with a connecting port (8). The test machine (1) and the connecting line (2) are connected via the connecting port (8) and the test machine plug (9).
4. The welding quality inspection machine according to claim 1, characterized in that: The upper inner wall of the plug block (401) is provided with a plug hole, and the plug block (401) is plugged into the connector (3) through the plug hole. The inner wall of the detection head (402) is provided with a mounting groove, and the detection head (402) is connected to the contact plate (403) through the provided mounting groove.
5. The welding quality inspection machine according to claim 1, characterized in that: The inner wall of one end of the fixing ring (6) is rotatably connected to a connecting block (7), and the other end of the fixing ring (6) is provided with a magnetic attraction connector.
6. The welding quality inspection machine according to claim 2, characterized in that: The front end surface of the test machine (1) is provided with a mounting slot, and the test machine (1) is fixedly connected to the display screen (12) via the provided mounting slot.
7. The welding quality inspection machine according to claim 2, characterized in that: The front end surface of the test machine (1) is provided with a button hole, and the test machine (1) is connected to the operating button (11) through the provided button hole.