Multi-layer insulation same-direction deviation rectifying device for copper and aluminum wire production
By designing a multi-layer insulated same-direction correction device and utilizing the coordination of clamping correction plates and transmission rollers, the position of the copper and aluminum wires can be automatically adjusted, thus solving the problem of concentricity consistency in the production of copper and aluminum wires and achieving efficient correction and centering of the copper and aluminum wires.
Patent Information
- Application Number
- CN202422568416.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-24
AI Technical Summary
In copper and aluminum wire production, existing technologies rely on operator experience, resulting in low product consistency and difficulty in automatically adjusting and maintaining the concentricity of the conductor and insulation layer.
A multi-layer insulation unidirectional correction device was designed. The four-point limit and multi-layer insulation processing of copper and aluminum wires were achieved by the symmetrical movement of the clamping correction plates and the cooperation of the transmission rollers. The position and movement of the copper and aluminum wires were controlled by the motor-driven lead screw and transmission rollers.
It realizes automatic deviation correction and centering of copper and aluminum wires, improves product consistency, ensures that the copper and aluminum wires maintain concentricity during the production process, and avoids sinking in the middle.
Smart Images
Figure CN223333560U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper and aluminum wire processing, and more particularly to a multi-layer insulation same-direction deviation correcting device used for copper and aluminum wire production. Background Art
[0002] In the production of copper and aluminum wires, ensuring the concentricity of the conductor and insulation is crucial. Traditional methods often rely on the operator's experience and skills, which can easily lead to inconsistent products. Therefore, it is particularly necessary to develop a correction device that can automatically adjust and maintain the concentricity of copper and aluminum wires. Utility Model Content
[0003] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a multi-layer insulation same-direction deviation correction device for copper and aluminum wire production to solve the above deficiencies.
[0004] In order to achieve the above-mentioned purpose, the technical solution provided by the present utility model is:
[0005] The utility model discloses a multi-layer insulated same-direction deviation correction device for copper and aluminum wire production, comprising a device bottom plate, wherein a deviation correction component is movably connected to the device bottom plate, and the deviation correction component comprises a limit movement box and a clamping deviation correction plate, wherein the two ends of the limit movement box are symmetrically provided with the clamping deviation correction plates, and a V-shaped groove is provided on one side of the upper end of the clamping deviation correction plate, and the V-shaped groove can limit the contact of at least two sides of the copper and aluminum wires, and the two clamping deviation correction plates can realize four-point limitation of the copper and aluminum wires, push the center of the copper and aluminum wires to the center, thereby playing a correction role.
[0006] Preferably, a screw rod groove is opened at the upper end of the limit movable box, and a first screw rod is arranged in the screw rod groove. The two ends of the first screw rod are movably connected to the end of the screw rod groove through bearings. One end of the first screw rod is fixedly connected to the first motor. The first screw rod rotates under the drive of the first motor. The thread directions of the two ends of the first screw rod are opposite. The first screw rod is engaged with the clamping and correcting plate. When the first screw rod rotates, it also drives the clamping and correcting plates to move toward each other, thereby clamping and fixing the copper and aluminum wires.
[0007] Preferably, the lower end of the clamping and correcting plate extends into the screw rod groove, and the lower end of the clamping and correcting plate is provided with a first threaded hole engaged with the first screw rod, and the clamping and correcting plates are controlled by the first screw rod to move toward each other to correct the copper and aluminum wires.
[0008] Preferably, a roller groove is provided on the side wall of the V-shaped groove, and a transmission roller and a limiting roller are provided in the roller groove.
[0009] Preferably, there are two transmission rollers arranged in a V shape, and one end of the transmission roller is fixedly connected to a bevel gear. The two transmission rollers arranged in a V shape are meshed through the bevel gear. One end of one of the transmission rollers is fixedly connected to a second motor. The second motor drives one of the transmission rollers to rotate. Through the bevel gear, the two transmission rollers arranged in a V shape rotate at the same time and push the copper and aluminum wires to move in the same direction, thereby controlling the copper and aluminum wires to undergo multi-layer insulation processing.
[0010] Preferably, a second threaded hole is provided on the lower surface of the limit movable box, a second screw rod is installed on the bottom plate of the device, one end of the second screw rod is fixedly connected to a third motor, and when the third motor works, it drives the second screw rod to rotate, controls the limit movable box to move in the opposite direction at the same time, and straightens and corrects the copper and aluminum wires.
[0011] Compared with the prior art, the technical solution provided by this utility model has the following beneficial effects:
[0012] The utility model arranges symmetrical clamping and correcting plates to move toward each other, and the V-shaped groove corrects the position of the copper and aluminum wires, so that the copper and aluminum wires can be set in the center, and a transmission roller is arranged in the V-shaped groove to drive the copper and aluminum wires to move the position, ensuring that the copper and aluminum wires can be in the correct position after correction. In addition, two correcting components are provided, and the two correcting components can move in opposite directions to straighten the copper and aluminum wires, which can prevent the middle position of the copper and aluminum wires from sinking and keep the entire copper and aluminum wires in the correct position. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is the overall structure diagram of the multi-layer insulation same-direction deviation correction device used in the production of copper and aluminum wires of the utility model;
[0014] Figure 2 This is a partial exploded view of the multi-layer insulation same-direction deviation correction device for copper and aluminum wire production of the utility model;
[0015] Figure 3 This is an exploded view of the clamping and correcting plate of the utility model.
[0016] In the figure: 1. Device base plate; 11. Second screw rod; 12. Third motor; 2. Correction assembly; 21. Limit moving box; 211. Screw rod groove; 212. First screw rod; 213. First motor; 214. Second threaded hole; 22. Clamping correction plate; 221. V-shaped groove; 222. Roller groove; 223. Transmission roller; 2231. Bevel gear; 224. Limit roller; 225. Second motor; 226. First threaded hole. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0018] In order to further understand the content of the present invention, the present invention is described in detail with reference to the accompanying drawings.
[0019] Combine Figure 1-Figure 3 The utility model discloses a multi-layer insulated same-direction correction device for copper and aluminum wire production, comprising a device base plate 1, which is used to fix and install the correction device. A correction component 2 is movably connected to the device base plate 1. Two groups of correction components 2 are provided. The movement position of the two groups of correction components 2 is controlled by a screw rod, and the two groups of correction components 2 move in opposite directions at the same time, so that the copper and aluminum wires between the two groups of correction components 2 are straightened, thereby ensuring that the entire section of copper and aluminum wire is set in the center.
[0020] The correction component 2 includes a limit moving box 21 and a clamping correction plate 22. A screw groove 211 is opened at the upper end of the limit moving box 21. A first screw rod 212 is arranged in the screw groove 211. The two ends of the first screw rod 212 are movably connected to the end of the screw groove 211 through bearings. One end of the first screw rod 212 is fixedly connected to the first motor 213. The first screw rod 212 rotates under the drive of the first motor 213. The thread directions of the two ends of the first screw rod 212 are opposite, and the two ends of the first screw rod 212 are engaged with the clamping correction plate 22. When the first screw rod 212 rotates, it also drives the clamping correction plate 22 to move toward each other, thereby clamping and fixing the copper and aluminum wires.
[0021] A second threaded hole 214 is provided on the lower surface of the limit movable box 21, and a second screw rod 11 is installed on the device base plate 1. One end of the second screw rod 11 is fixedly connected to the third motor 12. When the third motor 12 works, it drives the second screw rod 11 to rotate, controls the limit movable box 21 to move in the opposite direction at the same time, and straightens and corrects the copper and aluminum wires.
[0022] A V-shaped groove 221 is provided on one side of the upper end of the clamping and correcting plate 22. The V-shaped groove 221 can limit the contact of at least two sides of the copper and aluminum wires. The two clamping and correcting plates 22 can achieve four-point limiting of the copper and aluminum wires, pushing the center of the copper and aluminum wires to the center, thereby playing a corrective role.
[0023] The two V-shaped transmission rollers 223 are meshed with each other through the bevel gear 2231. In addition, one end of one of the transmission rollers 223 is fixedly connected to a second motor 225, and the second motor 225 drives one of the transmission rollers 223 to rotate. Through the bevel gear 2231, the two V-shaped transmission rollers 223 rotate at the same time and push the copper and aluminum wires to move in the same direction, controlling the copper and aluminum wires to perform multi-layer insulation processing. A gear groove for installing the bevel gear 2231 is also provided on the clamping and correcting plate 22 to protect the bevel gear 2231. At the same time, the second motor 225 is embedded in the clamping and correcting plate 22.
[0024] The lower end of the clamping and correcting plate 22 extends into the screw groove 211, and the lower end of the clamping and correcting plate 22 is provided with a first threaded hole 226 engaged with the first screw 212. The first screw 212 controls the clamping and correcting plate 22 to move toward each other to correct the copper and aluminum wires.
[0025] Working process: The copper and aluminum wires pass through the V-groove 221. When the detection device finds that the copper and aluminum wires are offset, it controls the first motor 213 to work, drives the first screw rod 212 to rotate, and the clamping and correcting plate 22 moves toward each other. The V-groove 221 controls the transmission roller 223 and the limiting roller 224 to approach the copper and aluminum wires until they touch the copper and aluminum wires, pushing the copper and aluminum wires to be centered. The second motor 225 drives the transmission roller 223 to rotate, pushing the copper and aluminum wires to move, and the limiting roller 224 assists the movement of the copper and aluminum wires. The third motor 12 works, drives the second screw rod 11 to rotate, and the limiting moving box 21 moves in the opposite direction. The distance between the limiting moving boxes 21 is enlarged, and the clamped copper and aluminum wires are straightened. Under the clamping of the clamping and correcting plate 22, the two ends of the copper and aluminum wires are centered, and the middle position of the copper and aluminum wires can also be corrected.
[0026] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0027] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention.
Claims
1. A multi-layer insulation unidirectional deviation correction device for copper and aluminum wire production, comprising a device base plate (1), characterized in that: A deflection correction component (2) is movably connected to the bottom plate (1) of the device. The deflection correction component (2) comprises a limit movable box (21) and a clamping deflection correction plate (22). The clamping deflection correction plates (22) are symmetrically arranged at both ends of the limit movable box (21). A V-shaped groove (221) is provided on one side of the upper end of the clamping deflection correction plate (22).
2. The multi-layer insulation same-direction correction device for copper and aluminum wire production according to claim 1 is characterized in that: A screw rod groove (211) is provided at the upper end of the position-limiting movable box (21), a first screw rod (212) is provided in the screw rod groove (211), one end of the first screw rod (212) is fixedly connected to a first motor (213), the first screw rod (212) is engaged with the clamping and correcting plate (22), and when the first screw rod (212) rotates, it simultaneously drives the clamping and correcting plate (22) to move toward each other, thereby clamping and fixing the copper and aluminum wires.
3. The multi-layer insulation same-direction correction device for copper and aluminum wire production according to claim 2 is characterized in that: The lower end of the clamping and correcting plate (22) extends into the screw rod groove (211), and the lower end of the clamping and correcting plate (22) is provided with a first threaded hole (226) engaged with the first screw rod (212).
4. The multi-layer insulation same-direction correction device for copper and aluminum wire production according to claim 1 is characterized in that: A roller groove (222) is provided on the side wall of the V-shaped groove (221), and a driving roller (223) and a limiting roller (224) are provided in the roller groove (222).
5. The multi-layer insulation same-direction correction device for copper and aluminum wire production according to claim 4 is characterized in that: Two transmission rollers (223) are arranged in a V-shape, and one end of the transmission roller (223) is fixedly connected to a bevel gear (2231). The two transmission rollers (223) arranged in the V-shape are meshed through the bevel gear (2231), and one end of one of the transmission rollers (223) is fixedly connected to a second motor (225).
6. The multi-layer insulation same-direction correction device for copper and aluminum wire production according to claim 1 is characterized in that: A second threaded hole (214) is provided on the lower surface of the position-limiting movable box (21), a second screw rod (11) is installed on the device bottom plate (1), and one end of the second screw rod (11) is fixedly connected to a third motor (12).