Electric wire processing and forming cooling equipment
By spraying clean water with an atomizing nozzle and scraping water with a rubber ring combined with temperature-controlled heating and fan drying, the problems of low sponge water absorption efficiency and deformation of insulation materials in the wire processing and forming cooling device are solved, and efficient wire drying and curing are achieved.
Patent Information
- Application Number
- CN202422467088.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-12
AI Technical Summary
In existing wire processing and forming cooling devices, the sponge's water absorption efficiency is reduced and needs to be replaced frequently, and the insulating material is easily deformed or falls off during the cooling process.
Use an atomizing nozzle to spray clean water to preliminarily solidify the insulation layer, combined with guide wheels and rubber rings to scrape water, combined with temperature-controlled heating and fan drying, to achieve gradual cooling and continuous drying of the wires.
It effectively avoids deformation of the insulation layer, improves the drying efficiency of the wires and the product qualification rate, and reduces the frequency of equipment maintenance.
Smart Images

Figure CN223333575U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a forming and cooling device, in particular to a wire processing and forming and cooling device. Background Art
[0002] During the processing and manufacturing of wires, an insulating sleeve is generally wrapped around the outer surface of the wire core by hot melting, and then cooled and shaped.
[0003] For example, the Chinese patent publication number CN218410452U discloses a cooling device for wire processing and forming, comprising an open box, a cooling mechanism provided on the inner side of the open box, a drying mechanism provided on the right end of the open box, the cooling mechanism comprising partitions, a plurality of partitions fixedly connected at equal intervals to the inner bottom end of the open box, a plurality of intelligent heating rods provided at equal intervals at the inner front end of the open box, a plurality of second rotating rods rotatably connected at equal intervals to the middle and lower part of the inner rear end of the open box, a plurality of third rotating rods rotatably connected at equal intervals to the middle and upper part of the inner rear end of the open box, the drying mechanism comprising a second support plate, a second support plate fixedly connected to the right side of the top of the outer front and rear ends of the open box. In the present utility model, the cooling mechanism and the drying mechanism are used to avoid the uneven surface caused by rapid cooling, thereby improving the qualified rate of the product and keeping the wires dry at the same time;
[0004] Some problems were found during the use of the above-mentioned existing cooling device for wire processing and forming. First, a sponge was used to wipe the clean water adhered to the surface of the cable. After long-term use, the sponge would absorb a large amount of clean water, resulting in a significant reduction in the water absorption efficiency. The dry sponge needed to be replaced frequently to keep the cable stably dry. Secondly, the cable was wrapped around the rotating rod and guided into the open box for cooling. When the cable was just extruded and wrapped with insulating material, the insulating material had not yet cooled and solidified and was wrapped around the rotating rod, which would cause the insulating material to deform or even fall off. Utility Model Content
[0005] The purpose of the present invention is to provide a wire processing and forming cooling device to solve the existing problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wire processing and forming cooling device, comprising an extruder head and a collecting box, wires are extruded from the extruder head, a bracket is fixedly connected to the top of the collecting box, a conveying pipe is fixedly connected to the bottom of the bracket, a number of atomizing nozzles are fixedly connected to the conveying pipe, a cooling box is fixedly connected to the front of the collecting box, a partition plate is fixedly connected to the center of the cooling box, a lower guide wheel is rotatably installed in the cooling box, a drying box is fixedly connected to the front of the cooling box, a wiper is fixedly connected to the top of the drying box, a rubber ring is embedded in the wiper, the rubber ring cooperates with the wires, two flat nozzles are symmetrically fixedly connected to the top of the drying box through supporting legs, and temperature control and heating components are fixedly connected to the bottom of the collecting box and the cooling box.
[0007] Preferably, a pump is fixedly connected to the bottom of the collection box, and the output end of the pump is connected to the delivery pipe through a pipeline.
[0008] Preferably, one end of the lower guide wheel is fixedly connected to a pulley, a transmission belt is connected to the pulley, an upper guide wheel is fixedly connected to the cooling box, one side of the cooling box is fixedly connected to a power motor, and one end of one of the lower guide wheels is fixedly connected to the output end of the power motor.
[0009] Preferably, a reflux groove is provided in front of the cooling box, and the reflux groove is communicated with the interior of the drying box.
[0010] Preferably, a fan is fixedly connected to the bottom of the drying box, a Y-shaped conveying pipe is fixedly connected to the output end of the fan, and the other two ends of the Y-shaped conveying pipe are respectively connected to the flat nozzle head.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] 1. The clean water sprayed by the atomizing nozzle will be poured on the freshly extruded wire to preliminarily solidify the insulation layer on the wire. The guide wheel will then be used to guide the wire into the clean water to continue cooling it down. This can effectively avoid the problem of deformation of the insulation layer on the wire after it passes through the guide wheel.
[0013] 2. By passing the wire through the rubber ring, the rubber ring fits the outer wall of the wire and scrapes off the water droplets adhering to the wire. The fan is started to transport air to the flat nozzle to spray out and dry the water stains remaining on the surface of the wire. Compared with the existing device, there is no water absorption component, and the wire can be dried continuously and efficiently. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the overall structure of the utility model during processing;
[0016] Figure 3 This is a top view of the utility model during processing;
[0017] Figure 4 For the utility model Figure 1 Enlarged view of point A in the middle.
[0018] In the figure: 1. Collection box; 101. Bracket; 102. Delivery pipe; 103. Atomizing nozzle; 104. Pump; 2. Cooling box; 201. Partition plate; 202. Lower guide wheel; 203. Pulley; 204. Drive belt; 205. Upper guide wheel; 206. Power motor; 207. Reflow trough; 3. Drying box; 301. Wiper; 302. Rubber sleeve; 4. Fan; 401. Y-shaped delivery pipe; 402. Flat nozzle; 5. Electric wire; 6. Extruder head; 7. Temperature control and heating component. DETAILED DESCRIPTION
[0019] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] See also Figure 1-4 The utility model provides a technical solution: a wire processing and forming cooling device, including an extruder head 6 and a collecting box 1. The extruder head 6 extrudes the wire 5. The collecting box 1 is fixedly provided with a bracket 101, and a conveying pipe 102 is fixedly provided under the bracket 101. A plurality of atomizing nozzles 103 are fixedly provided on the conveying pipe 102. The front of the collecting box 1 is fixedly provided with a cooling box 2, and a partition plate 201 is fixedly provided at the center of the cooling box 2. A lower guide wheel 202 is rotatably installed in the cooling box 2. The front of the cooling box 2 is fixedly provided with a drying box 3, and a wiper 301 is fixedly provided on the drying box 3. A rubber sleeve 302 is embedded in the wiper 301, and the rubber sleeve 302 cooperates with the wire 5. Two flat nozzles 402 are symmetrically fixedly provided on the drying box 3 through supporting legs. The bottoms of the collecting box 1 and the cooling box 2 are fixedly provided with a temperature control and heating component 7.
[0021] In this embodiment, clean water can be transported to the atomizing nozzle 103 through the delivery pipe 102 and atomized and sprayed out. The sprayed clean water will be poured on the freshly extruded wire 5 to preliminarily solidify the insulation layer on the wire 5 to avoid deformation due to the force guided by the lower guide wheel 202. The interior of the cooling box 2 is divided into two cooling tanks by the partition plate 201. The temperature control heating component 7 is used to adjust the temperature of the clean water in the two cooling tanks of the collection box 1 and the cooling box 2 to gradually decrease, so that the temperature of the insulation layer on the wire 5 is gradually reduced and kept stable. Then the wire 5 will pass through the rubber ring 302, and the rubber ring 302 will fit the outer wall of the wire 5, and will scrape off the water droplets stuck on the wire 5, and then blow out air through the flat nozzle head 402 to dry the water stains remaining on the surface of the wire 5, thereby continuously and efficiently drying the wire 5.
[0022] Among them, in order to achieve the purpose of guiding the electric wire 5 to sink into the clean water inside the cooling box 2, this device adopts the following technical solution: a pump 104 is fixedly connected to the bottom of the collection box 1, and the output end of the pump 104 is connected to the delivery pipe 102 through a pipeline. One end of the lower guide wheel 202 is fixedly connected to a pulley 203, and a transmission belt 204 is connected to the pulley 203. An upper guide wheel 205 is fixedly connected to the top of the cooling box 2, and a power motor 206 is fixedly connected to one side of the cooling box 2, and one end of one of the lower guide wheels 202 is fixedly connected to the output end of the power motor 206.
[0023] By starting the pump 104, the warm water in the collection box 1 can be pumped to the delivery pipe 102. The upper guide wheel 205 cooperates with the lower guide wheel 202 to guide the wire 5 to sink into the cooling box 2, so that it is immersed in water for gradual cooling. Starting the power motor 206 can drive a lower guide wheel 202 to rotate. The transmission belt 204 connects multiple pulleys 203 together. When a lower guide wheel 202 drives the pulley 203 to rotate, the transmission belt 204 can drive multiple pulleys 203 to rotate synchronously, so that the lower guide wheels 202 all rotate synchronously.
[0024] Among them, in order to achieve the purpose of drying the wire 5, the present device adopts the following technical solution: a reflux groove 207 is opened in front of the cooling box 2, the reflux groove 207 is communicated with the inside of the drying box 3, a fan 4 is fixedly connected to the bottom of the drying box 3, and a Y-shaped conveying pipe 401 is fixedly connected to the output end of the fan 4, and the other two ends of the Y-shaped conveying pipe 401 are respectively connected to the flat nozzle head 402.
[0025] The wire 5 is connected to the interior of the drying box 3 through the reflux groove 207. The clean water scraped off by the rubber ring 302 will be collected inside the drying box 3 and then flow back to the interior of the cooling box 2 through the reflux groove 207, which can save a certain amount of water resources. When the fan 4 is started, the air can be transported to the flat nozzle head 402 through the Y-shaped delivery pipe 401. The flat nozzle head 402 sprays air to dry the water stains remaining on the surface of the wire 5.
[0026] The working principle and usage process of the present invention are as follows: when in use, the end of the wire 5 needs to be connected to the winding mechanism, and the power provided by the winding mechanism is used to pull the wire 5. The pump 104 can be started to pump the clean water in the collection box 1 to the delivery pipe 102, and the delivery pipe 102 can be used to deliver the clean water to the atomizing nozzle 103. The sprayed clean water will be poured on the wire 5 just squeezed out to preliminarily solidify the insulation layer on the wire 5. The upper guide wheel 205 is used in conjunction with the lower guide wheel 202 to guide the wire 5 to sink into the clean water inside the cooling box 2, so that the wire 5 is immersed in clean water at different temperatures for gradual cooling. Then the wire 5 passes through the rubber ring 302, and the rubber ring 302 fits the outer wall of the wire 5, which will scrape off the water droplets stuck on the wire 5. The fan 4 is started to deliver air to the flat nozzle 402 for spraying, and the water stains remaining on the surface of the wire 5 are blown dry, and then it can be rolled up.
[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wire processing and forming cooling device, comprising an extruder head (6) and a collecting box (1), wherein a wire (5) is extruded in the extruder head (6), and characterized in that: The collecting box (1) is fixedly connected to a bracket (101) on the top, a delivery pipe (102) is fixedly connected to the bottom of the bracket (101), and a plurality of atomizing nozzles (103) are fixedly connected to the delivery pipe (102). The collecting box (1) is fixedly connected to a cooling box (2) in front, a partition plate (201) is fixedly connected to the center of the cooling box (2), a lower guide wheel (202) is rotatably installed in the cooling box (2), a drying box (3) is fixedly connected to the front of the cooling box (2), a wiper (301) is fixedly connected to the top of the drying box (3), a rubber sleeve (302) is embedded in the wiper (301), and the rubber sleeve (302) cooperates with the electric wire (5). Two flat nozzles (402) are symmetrically fixedly connected to the top of the drying box (3) through supporting legs. The bottoms of the collecting box (1) and the cooling box (2) are fixedly connected to temperature control and heating components (7).
2. The wire processing and forming cooling device according to claim 1, characterized in that: A pump (104) is fixedly connected to the bottom of the collection box (1), and the output end of the pump (104) is connected to the delivery pipe (102) through a pipeline.
3. The wire processing and forming cooling device according to claim 1, characterized in that: One end of the lower guide wheel (202) is fixedly connected to a pulley (203), and a transmission belt (204) is connected to the pulley (203). An upper guide wheel (205) is fixedly connected to the cooling box (2), and a power motor (206) is fixedly connected to one side of the cooling box (2). One end of one of the lower guide wheels (202) is fixedly connected to the output end of the power motor (206).
4. The wire processing and forming cooling device according to claim 1, characterized in that: A reflux groove (207) is provided in front of the cooling box (2), and the reflux groove (207) is communicated with the interior of the drying box (3).
5. The wire processing and forming cooling device according to claim 1, characterized in that: A fan (4) is fixedly connected to the bottom of the drying box (3), a Y-shaped delivery pipe (401) is fixedly connected to the output end of the fan (4), and the other two ends of the Y-shaped delivery pipe (401) are respectively connected to the flat nozzle head (402).
Citation Information
Patent Citations
Cooling device for wire processing and forming
CN218410452U