Cast iron generator alternating current winding end cover insulation structure
By designing a detachable insulation mechanism in the cast iron generator AC winding end cover, the problem of lack of insulation protection of the end cover is solved, and convenient insulation assembly and effective protection effect are achieved.
Patent Information
- Application Number
- CN202422489532.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-15
AI Technical Summary
The existing cast iron generator AC winding end cover lacks an insulating protection structure, which makes the rotor core prone to short circuit and current leakage.
A cast iron generator AC winding end cover with a detachable insulation mechanism is designed. The insulation mechanism consists of a fixing ring, a connecting groove, a connecting block, a limit groove, a limit buckle, a telescopic spring and an operating groove. These components are used to achieve insulation protection for the wire core.
The invention realizes convenient insulation assembly of the AC winding end cover of the cast iron generator, improves the insulation protection effect after assembly, and avoids short circuit and current leakage.
Smart Images

Figure CN223334507U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of generator AC winding end covers, and in particular relates to an insulation structure of a cast iron generator AC winding end cover. Background Art
[0002] The cast iron generator AC winding end cover, commonly known as the "end cover," is a rear cover installed behind the motor casing. Its primary function is to determine the spatial position of the rotor shaft. By aligning with various bearing types, it connects to the motor stator housing to maintain clearance between the rotor and stator. Cast iron generator AC winding end covers are typically made of cast iron, a material with excellent mechanical properties and corrosion resistance, capable of withstanding vibrations and temperature fluctuations during motor operation. The design and manufacture of these end covers require quality assurance to ensure the performance and safe operation of the motor.
[0003] After the existing cast iron generator AC winding end cover is assembled with the generator, its rotor core will be embedded in the core slot inside the end cover. Since there is no insulating protection structure inside the core slot, the rotor core cannot be protected during use, and short circuit and current leakage cannot be avoided. For this reason, we propose an insulation structure for the cast iron generator AC winding end cover. Utility Model Content
[0004] The purpose of the utility model is to provide an insulation structure for an AC winding end cover of a cast iron generator, so as to solve the problem in the above background technology that the AC winding end cover of the cast iron generator has no insulation protection mechanism inside.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an insulation structure for an AC winding end cover of a cast iron generator, comprising an end cover body, a wire core slot being provided inside the end cover body, a detachable insulation mechanism being provided inside the wire core slot, an assembly docking mechanism being provided inside the end cover body, the detachable insulation mechanism comprising: an insulation component being provided inside the wire core slot, and a connection limit component being provided at the connection between the insulation component and the wire core slot.
[0006] Preferably, the insulating assembly includes a fixing ring arranged inside the core slot and an insulating layer fixed inside the fixing ring.
[0007] Preferably, the connection limiting assembly includes connection grooves symmetrically provided on both sides of the fixing ring and connection blocks symmetrically fixed on both sides of the inner wall of the core groove, and the connection blocks are engaged and connected with the connection grooves.
[0008] Preferably, limiting grooves are symmetrically opened on both sides of the connecting block and built-in grooves are symmetrically opened on both sides of the inner wall of the connecting groove. A limiting buckle is set inside the built-in groove, and the limiting buckle is engaged with the limiting groove. A telescopic spring is connected between the limiting buckle and the built-in groove.
[0009] Preferably, guide grooves and guide blocks symmetrically fixed on both sides of the inner wall of the built-in groove are symmetrically opened on both sides of the limiting buckle, and the guide blocks are slidably connected to the guide grooves.
[0010] Preferably, operating grooves are symmetrically provided at both ends of the fixing ring.
[0011] Preferably, the assembly docking mechanism includes a docking block symmetrically fixed inside the end cover body and a docking groove opened on one side of the docking block.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] The utility model can realize the convenient assembly of the wire core groove by the designed connecting groove, connecting block, limiting groove, limiting buckle, telescopic spring and operating groove, so as to insulate the wire core through the insulating layer. Compared with the existing technology, the insulation protection work after the end cover and the generator are assembled is greatly facilitated. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0015] Figure 2 For this utility model Figure 1 A magnified schematic diagram of point A;
[0016] Figure 3 For this utility model Figure 2 A magnified schematic diagram of point B;
[0017] Figure 4 This is a schematic diagram of the docking block structure of the present utility model;
[0018] In the figure: 1. End cover body; 2. Wire core groove; 100. Fixing ring; 101. Insulation layer; 200. Connecting groove; 201. Connecting block; 300. Limiting groove; 301. Built-in groove; 302. Limiting buckle; 303. Telescopic spring; 400. Guide groove; 401. Guide block; 500. Operating groove; 600. Docking block; 601. Docking groove. DETAILED DESCRIPTION
[0019] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] See also Figures 1 to 4 The utility model provides a technical solution: an insulation structure for an AC winding end cover of a cast iron generator, comprising an end cover body 1, a wire core slot 2 being opened inside the end cover body 1, a detachable insulation mechanism being arranged inside the wire core slot 2, and an assembly docking mechanism being arranged inside the end cover body 1. The detachable insulation mechanism comprises: an insulation component being arranged inside the wire core slot 2, and a connection limit component being arranged at the connection between the insulation component and the wire core slot 2.
[0021] In this embodiment, preferably, the insulating assembly includes a fixing ring 100 disposed inside the wire core slot 2 and an insulating layer 101 fixed inside the fixing ring 100 , which can provide insulation protection for the wire core.
[0022] In this embodiment, preferably, the connection limit assembly includes connection grooves 200 symmetrically opened on both sides of the fixing ring 100 and connection blocks 201 symmetrically fixed on both sides of the inner wall of the core groove 2. The fixing ring 100 can be connected to the core groove 2 by snapping the connection blocks 201 and the connection grooves 200.
[0023] In this embodiment, preferably, limiting grooves 300 are symmetrically formed on both sides of the connecting block 201, and built-in grooves 301 are symmetrically formed on both sides of the inner wall of the connecting groove 200. Limiting buckles 302 are provided inside the built-in grooves 301, and are engaged with the limiting grooves 300 through the limiting buckles 302. This allows the fixing ring 100 to be fixedly installed inside the core groove 2. A telescopic spring 303 is connected between the limiting buckle 302 and the built-in groove 301 to facilitate the reset and rebound of the limiting buckle 302.
[0024] In this embodiment, preferably, guide grooves 400 are symmetrically provided on both sides of the limit buckle 302, and guide blocks 401 are symmetrically fixed on both sides of the inner wall of the built-in groove 301. The guide blocks 401 are slidably connected to the guide grooves 400, which can play a guiding role when the limit buckle 302 moves.
[0025] In this embodiment, preferably, operation grooves 500 are symmetrically opened at both ends of the fixing ring 100 to facilitate the removal of the fixing ring 100 installed inside the core groove 2.
[0026] In this embodiment, preferably, the assembly docking mechanism includes a docking block 600 symmetrically fixed inside the end cover body 1 and a docking groove 601 opened on one side of the docking block 600, which can serve as an assembly guide when the end cover body 1 is assembled with the generator.
[0027] When the locking nut 301 is unlocked, the locking nut 302 is unlocked and the locking nut 303 is unlocked, so that the locking nut 301 is unlocked and the locking nut 303 is unlocked.
[0028] Although embodiments of the present invention have been shown and described (see the detailed description above for details), it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cast iron generator AC winding end cap insulation structure, comprising an end cap body (1), wherein a core slot (2) is provided inside the end cap body (1), and characterized in that: A detachable insulation mechanism is provided inside the wire core slot (2), and an assembly docking mechanism is provided inside the end cover body (1). The detachable insulation mechanism comprises: an insulation component provided inside the wire core slot (2), and a connection limit component provided at the connection between the insulation component and the wire core slot (2).
2. The cast iron generator AC winding end cover insulation structure according to claim 1, characterized in that: The insulating assembly comprises a fixing ring (100) arranged inside the wire core slot (2) and an insulating layer (101) fixed inside the fixing ring (100).
3. The cast iron generator AC winding end cover insulation structure according to claim 2, characterized in that: The connection limiting assembly comprises connection grooves (200) symmetrically arranged on both sides of the fixing ring (100) and connection blocks (201) symmetrically fixed on both sides of the inner wall of the core groove (2), wherein the connection blocks (201) are engaged and connected with the connection grooves (200).
4. The cast iron generator AC winding end cover insulation structure according to claim 3, characterized in that: The connection block (201) is symmetrically provided with limiting grooves (300) on both sides and built-in grooves (301) symmetrically provided on both sides of the inner wall of the connection groove (200); a limiting buckle (302) is provided inside the built-in groove (301); the limiting buckle (302) is engaged with the limiting groove (300); and a telescopic spring (303) is connected between the limiting buckle (302) and the built-in groove (301).
5. The cast iron generator AC winding end cover insulation structure according to claim 4, characterized in that: The two sides of the limit buckle (302) are symmetrically provided with guide grooves (400) and guide blocks (401) symmetrically fixed on the two sides of the inner wall of the built-in groove (301), and the guide blocks (401) are slidably connected to the guide grooves (400).
6. The cast iron generator AC winding end cover insulation structure according to claim 5, characterized in that: Operation grooves (500) are symmetrically formed at both ends of the fixing ring (100).
7. The cast iron generator AC winding end cover insulation structure according to claim 1, characterized in that: The assembly docking mechanism comprises a docking block (600) symmetrically fixed inside the end cover body (1) and a docking groove (601) provided on one side of the docking block (600).