Tool for adjusting washboard starting rail of magnetic type assembling machine
Through the magnetic-type joining machine's rubbing plate starting rail adjustment tooling, and using the adjustment arc plate and connecting block made of magnetized tool steel, precise alignment of the rubbing drum and the starting rail is achieved, solving the inconvenience and safety hazards of starting rail adjustment and improving adjustment accuracy and efficiency.
Patent Information
- Application Number
- CN202422301363.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-09-20
AI Technical Summary
During the adjustment process of the rubbing plate starting rail of the connecting machine, it is difficult to accurately adjust the alignment state of the center line of the rubbing drum groove and the cutting edge of the starting rail, and the operation is inconvenient and there are safety hazards.
A magnetic-type joining machine rubbing plate starting rail adjustment tooling is used, including an adjustment arc plate and a connecting block, which are made of magnetized tool steel. The adjustment arc plate is coaxial with the outer cylindrical surface of the rubbing drum, and the connecting block is attracted to the end cover of the rubbing drum to achieve precise fit between the starting rail cutting edge and the outer arc of the adjustment arc plate.
The adjustment accuracy of the starting rail and the convenience of operation are improved, the adjustment time is shortened, the labor intensity is reduced, and the reliability of product quality is ensured.
Smart Images
Figure CN223335566U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cigarette equipment, in particular to a magnetic suction type assembling machine washboard starting rail adjustment tool. Background Art
[0002] The function of the tipping machine's splicing and forming system is to receive and combine the double-length filter segment and the two separated single-length cigarettes to form a cigarette group consisting of a "single-length cigarette + double-length filter segment + single-length cigarette." The three segments of the cigarette group are then brought together, eliminating any gaps between them and aligning them with the center of the machine. The tipping paper is affixed to the cigarette group, and the interaction between the splicing drum and the washboard wraps the cigarette group with the tipping paper to form a double-length filter cigarette. The filter cigarette cutting drum then cuts the double-length filter cigarette into two filter cigarettes. As the splicing drum receives the cigarette group with the tipping paper from the approaching drum, suction from the splicing drum's cigarette receiving groove causes the cigarette group to fall into the groove. Simultaneously, suction from the air holes on the splicing drum's outer circumference spreads the tipping paper flat across the straight-grained outer circumference. Before entering the splicing working position, the starting rail brings the cigarette group out of the cigarette receiving groove, causing the cigarette group to roll purely between the outer cylindrical surface of the splicing drum and the washboard, so that the tipping paper tightly wraps and bonds the cigarette group to form a double-length filter cigarette. The formed double-length filter cigarette falls into the cigarette receiving groove of the splicing drum when it rolls out from the washboard.
[0003] Since the starter rail is mounted on the washboard, the position of the starter rail relative to the splicing drum's smoke-bearing groove must be readjusted after the washboard is adjusted during production, or after the starter rail is worn and replaced. This means adjusting the gap between the splicing drum's smoke-bearing groove and the starter rail's cutting edge, as well as adjusting the parallelism between the splicing drum's smoke-bearing groove and the starter rail's cutting edge. When adjusting the starter rail, the repairman turns the center line of any splicing drum's smoke-bearing groove to the line connecting the splicing drum's center and the starter rail's mounting surface, and then uses a cylindrical solid measuring rod to adjust the position between the splicing drum's groove and the starter rail's cutting edge. However, in actual operation, the alignment state of the center line of the splicing drum groove and the working edge of the starting rail relies on visual control of the turning machine, which is difficult to grasp; since the washboard and the starting rail are at the five o'clock or seven o'clock position of the splicing drum, when the starting rail is lifted and the bolts are tightened, the measuring rod is in a non-handheld state and is easy to fall or the axis is offset, and the accuracy of the adjustment cannot be guaranteed; since there is a heating device inside the washboard, the temperature of the washboard and the starting rail is very high, and the measuring rod and the starting rail will also be heated when they come into contact. If the hand holds the measuring rod for a long time, it will also be heated, which is very inconvenient. Utility Model Content
[0004] The purpose of the utility model is to provide a magnetic suction type connecting machine washboard starting rail adjustment tooling to solve the problems raised in the above background technology.
[0005] To achieve this purpose, the present invention adopts the following technical solutions:
[0006] A magnetic suction type connecting machine washboard starting rail adjustment tool, comprising:
[0007] An adjustment arc plate is formed by machining tool steel that has been magnetized. The adjustment arc plate is placed between the splicing drum and the washboard. The adjustment arc plate is used to adjust the starting rail on the washboard. The inner arc of the adjustment arc plate is coaxial with the outer circumference of the splicing drum, and the inner arc of the adjustment arc plate has the same radius as the outer circumference of the splicing drum. The outer arc of the adjustment arc plate is used to attract the cutting edge of the starting rail.
[0008] The connecting block is a fan-shaped block formed by magnetized tool steel, and is fixedly connected to one end of the adjustment arc plate. The inner end surface of the connecting block is used to be attracted to the end cover of the splicing drum.
[0009] Optionally, the adjustment arc plate includes a first arc plate, a second arc plate and a third arc plate connected in sequence, the outer arc radius of the first arc plate is 135.325 mm, the outer arc radius of the second arc plate is 135.425 mm, and the outer arc radius of the third arc plate is 135.525 mm.
[0010] Optionally, the thickness of the first arc plate is 6.2 mm, the thickness of the second arc plate is 6.3 mm, and the thickness of the third arc plate is 6.4 mm.
[0011] Optionally, the outer arc of the connecting block is coplanar with the outer arc of the first arc plate.
[0012] Optionally, the inner arc radius of the adjustment arc plate is 129.125 mm.
[0013] Optionally, the connecting block is installed at a middle position of one end of the adjusting arc plate.
[0014] Optionally, the thickness of the connecting block is 5 mm, the length of the outer arc of the connecting block is 60 mm, and the length of the inner arc of the connecting block is 40 mm.
[0015] Optionally, the inner arc of the connecting block and the outer arc of the connecting block are coaxial, and the distance from the outer arc of the connecting block to the inner arc of the connecting block is 50 mm.
[0016] Beneficial effects of the utility model:
[0017] The magnetic suction type joining machine washboard starting rail adjustment fixture provided by the present invention, when in use, the adjustment arc plate is placed between the joining drum and the washboard, the inner arc of the adjustment arc plate is fitted with the outer circular surface of the joining drum, the inner end face of the connecting block is attracted to the end cover of the joining drum and will not fall off, then the four bolts fixing the starting rail are loosened, the cutting edge of the starting rail will be attracted to the outer arc of the adjustment arc plate, the entire length of the cutting edge of the starting rail can be fitted with the outer arc surface of the adjustment arc plate, so that the cutting edge of the starting rail can be parallel to the smoke bearing groove of the joining drum, the adjustment error is reduced, and the adjustment accuracy of the starting rail is improved. At this time, there is no need to manually adjust the fixture and the starting rail, only the four bolts need to be tightened, and it is very convenient to use. The present invention has a simple structure, is easy to use, can shorten the adjustment time of the starting rail, improves operating efficiency, reduces the labor intensity of the repairman, and also ensures the accuracy of adjustment, providing a reliable guarantee for the quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.
[0019] Figure 1 This is a structural diagram of the magnetic suction type connecting machine washboard starting rail adjustment tooling provided by the utility model;
[0020] Figure 2 This is a side view of the magnetic suction type connecting machine washboard starting rail adjustment tooling provided by the utility model;
[0021] Figure 3 This is a schematic diagram of the magnetic suction type connecting machine washboard starting rail adjustment tooling provided by the utility model when in use;
[0022] Figure 4 yes Figure 3 A partial enlarged schematic diagram;
[0023] Figure 5 It is a structural schematic diagram of the starting rail in the utility model.
[0024] In the picture:
[0025] 10. Splicing drum; 20. Washboard; 30. Start rail; 31. Cutting edge;
[0026] 100, adjusting arc plate; 110, first arc plate; 120, second arc plate; 130, third arc plate; 200, connecting block. DETAILED DESCRIPTION
[0027] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.
[0028] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0029] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0030] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are used to refer to positions or locations based on the positions or locations shown in the accompanying drawings. These terms are intended solely to facilitate description and simplify operation, and are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.
[0031] The following describes in detail embodiments of the present invention. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.
[0032] like Figures 1 to 5As shown, the utility model provides a magnetic suction type connecting machine washboard starting rail adjustment tooling, including an adjustment arc plate 100 and a connecting block 200. Among them, the adjustment arc plate 100 is formed by processing tool steel after magnetization treatment, and the adjustment arc plate 100 is placed between the rubbing drum 10 and the washboard 20. The adjustment arc plate 100 is used to adjust the starting rail 30 on the washboard 20. The inner arc of the adjustment arc plate 100 is coaxial with the outer circular surface of the rubbing drum 10, and the inner arc of the adjustment arc plate 100 has the same radius as the outer circular surface of the rubbing drum 10. The outer arc of the adjustment arc plate 100 is used to attract the cutting edge 31 of the starting rail 30; the connecting block 200 is formed by processing tool steel after magnetization treatment to form a fan-shaped block. The connecting block 200 is fixedly connected to one end of the adjustment arc plate 100, and the inner end surface of the connecting block 200 is used to attract the end cover of the rubbing drum 10.
[0033] The wheel body of the splicing drum 10 is made of aluminum and cannot be attracted by magnets. However, the end cap of the splicing drum 10 is made of iron and can be attracted by magnets. Therefore, the present invention is designed with a connecting block 200 to fix the adjustment arc plate 100 and the splicing drum 10 when adjusting the starting rail 30, which is conducive to precise adjustment. Since the starting rail 30 is made of steel, the cutting edge 31 of the starting rail 30 can also be attracted to the outer arc of the adjustment arc plate 100 during adjustment. Therefore, the present invention is not limited by the wheel groove position of the splicing drum 10 during use, so the starting rail 30 can be adjusted at any position of the splicing drum 10.
[0034] The magnetic joining machine washboard starting rail adjustment tooling provided by the present invention is used. When the adjustment arc plate 100 is placed between the rubbing drum 10 and the washboard 20, the inner arc of the adjustment arc plate 100 is fitted with the outer circular surface of the rubbing drum 10, and the inner end surface of the connecting block 200 is attracted to the end cover of the rubbing drum 10 and will not fall off. Then the four bolts fixing the starting rail 30 are loosened, and the cutting edge 31 of the starting rail 30 is attracted to the outer arc of the adjustment arc plate 100, so that the entire length of the cutting edge 31 of the starting rail 30 can be fitted with the outer arc surface of the adjustment arc plate 100, so that the cutting edge 31 of the starting rail 30 can be parallel to the smoke bearing groove of the rubbing drum 10, reducing the adjustment error and improving the adjustment accuracy of the starting rail 30. At this time, there is no need to manually adjust the tooling and the starting rail 30, only the four bolts need to be tightened, which is very convenient to use.
[0035] In some embodiments, the adjustment arc plate 100 includes a first arc plate 110, a second arc plate 120, and a third arc plate 130 connected in sequence. The outer arc radius of the first arc plate 110 is 135.325 mm, the outer arc radius of the second arc plate 120 is 135.425 mm, and the outer arc radius of the third arc plate 130 is 135.525 mm. The thickness of the first arc plate 110 is 6.2 mm, the thickness of the second arc plate 120 is 6.3 mm, and the thickness of the third arc plate 130 is 6.4 mm. Through the above structure, the adjustment arc plate 100 has three sections of different thicknesses, which can be adjusted according to needs. It is only necessary to move the arc plate of the corresponding thickness between the splicing drum 10 and the starting rail 30 for adjustment, thereby adjusting the starting rail 30 of different sizes to meet the needs of different raw and auxiliary materials and production conditions. The inner arc radius of the adjustment arc plate 100 is 129.125 mm to adapt to the outer surface of the splicing drum 10. Specifically, the lengths of the first arc plate 110 , the second arc plate 120 and the third arc plate 130 are all 40 mm, and the widths of the first arc plate 110 , the second arc plate 120 and the third arc plate 130 are all 180 mm.
[0036] In some embodiments, the outer arc of the connecting block 200 is coplanar with the outer arc of the first arc plate 110. By aligning the outer arc of the connecting block 200 with the outer arc surface of the arc plate with the smallest thickness, the outer arc of the connecting block 200 is prevented from affecting the adjustment of the starting rail 30. The connecting block 200 is installed in the middle of one end of the adjustment arc plate 100.
[0037] In some specific embodiments, the thickness of the connecting block 200 is 5 mm, the length of the outer arc of the connecting block 200 is 60 mm, and the length of the inner arc of the connecting block 200 is 40 mm. The inner arc of the connecting block 200 and the outer arc of the connecting block 200 are coaxial, and the distance from the outer arc of the connecting block 200 to the inner arc of the connecting block 200 is 50 mm.
[0038] The magnetic suction type connecting machine washboard starting rail adjustment tooling provided by the utility model has a simple structure and is easy to use. It can shorten the adjustment time of the starting rail 30, improve the operating efficiency, reduce the labor intensity of the repairman, and ensure the accuracy of the adjustment, providing a reliable guarantee for the quality of the product.
[0039] Obviously, the above-described embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the manner in which the present invention is to be implemented. A person skilled in the art would be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. A magnetic suction type connecting machine washboard starting rail adjustment tooling, characterized in that: include: An adjustment arc plate is formed by machining tool steel that has been magnetized. The adjustment arc plate is placed between the splicing drum and the washboard. The adjustment arc plate is used to adjust the starting rail on the washboard. The inner arc of the adjustment arc plate is coaxial with the outer circumference of the splicing drum, and the inner arc of the adjustment arc plate has the same radius as the outer circumference of the splicing drum. The outer arc of the adjustment arc plate is used to attract the cutting edge of the starting rail. The connecting block is a fan-shaped block formed by magnetized tool steel, and is fixedly connected to one end of the adjustment arc plate. The inner end surface of the connecting block is used to be attracted to the end cover of the splicing drum.
2. The magnetic suction type connecting machine washboard starting rail adjustment tool according to claim 1 is characterized in that: The adjustment arc plate includes a first arc plate, a second arc plate and a third arc plate connected in sequence, the outer arc radius of the first arc plate is 135.325 mm, the outer arc radius of the second arc plate is 135.425 mm, and the outer arc radius of the third arc plate is 135.525 mm.
3. The magnetic suction type connecting machine washboard starting rail adjustment tool according to claim 2, characterized in that: The thickness of the first arc plate is 6.2 mm, the thickness of the second arc plate is 6.3 mm, and the thickness of the third arc plate is 6.4 mm.
4. The magnetic suction type connecting machine washboard starting rail adjustment tool according to claim 2, characterized in that: The outer arc of the connecting block is coplanar with the outer arc of the first arc plate.
5. The magnetic suction type connecting machine washboard starting rail adjustment tool according to claim 1, characterized in that: The inner arc radius of the adjustment arc plate is 129.125 mm.
6. The magnetic suction type connecting machine washboard starting rail adjustment tool according to claim 1, characterized in that: The connecting block is installed at a middle position of one end of the adjusting arc plate.
7. The magnetic suction type connecting machine washboard starting rail adjustment tool according to claim 1 is characterized in that The thickness of the connecting block is 5 mm, the length of the outer arc of the connecting block is 60 mm, and the length of the inner arc of the connecting block is 40 mm.
8. The magnetic suction type connecting machine washboard starting rail adjustment tool according to claim 1, characterized in that: The inner arc of the connecting block and the outer arc of the connecting block are coaxial, and the distance from the outer arc of the connecting block to the inner arc of the connecting block is 50 mm.