Bag-type dust collector for spherical graphite production
By designing isolation and dust suppression devices, the clogging problem of bag dust collectors in spherical graphite production was solved, the continuous operation and efficient maintenance of the equipment were achieved, and maintenance costs were reduced.
Patent Information
- Application Number
- CN202422288212.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-09-19
AI Technical Summary
Existing bag filters are prone to clogging in spherical graphite production, resulting in reduced filtration efficiency and the need for frequent filter bag replacement, which increases maintenance costs and reduces work efficiency.
A bag dust collector for spherical graphite production was designed. It adopted an isolation device and a dust suppression device. The dust bags were removed one by one by rotating the isolation plate, and the knocking device was used to clean the accumulated dust to ensure the continuous operation of the equipment.
Reduce the frequency of equipment shutdown maintenance, reduce maintenance costs, ensure continuous production of equipment, and extend the service life of dust removal bags.
Smart Images

Figure CN223336983U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of graphite production, in particular to a bag dust collector for spherical graphite production. Background Art
[0002] The spherical graphite processing process begins with coarse crushing, trimming, and magnetic separation of dry graphite concentrate in the spherical graphite workshop to produce the initial spherical graphite product. This product then enters the purification workshop for high-temperature purification to become spherical graphite (high purity). During the graphite purification process, the graphite is subjected to acid reaction. After the acid reaction, the graphite is centrifuged, dried in a dryer, and discharged through a negative pressure conveying system, which generates a large amount of graphite dust. The Chinese patent document with authorization announcement number CN211731869U discloses a calcium carbonate powder packaging machine, including a feed hopper, a filter device, a discharge hopper, a first solenoid valve, a control device, and a fixing device; the discharge port of the feed hopper is connected to the feed port of the filter device, and the discharge port of the filter device is connected to the feed port of the discharge hopper, the first solenoid valve is at the bottom of the feed hopper, the control device is on the outer side wall of the filter device, and the fixing device is arranged at the discharge end of the discharge hopper; the filter device includes a filter tube, an annular groove, a filter screen, a vibration motor, a debris discharge port, and a sealing cover; it also includes a stirring device and a second solenoid valve; the stirring device is fixed on the feed hopper; the second solenoid valve is fixed at the bottom end of the filter tube; the setting of the stirring device of the utility model improves the production efficiency of calcium carbonate powder. However, existing bag filters are prone to clogging during collection, reducing filtration effectiveness. During the production of spherical graphite, due to special process treatments (such as high temperature and high pressure, spheroidization, etc.), the dust generated may have a more uniform particle size distribution, which is more likely to affect the dust removal efficiency of the bag filter. This requires more frequent replacement of filter bags, increases the frequency of equipment maintenance, increases maintenance costs, and reduces work efficiency. Utility Model Content
[0003] The purpose of the utility model is to provide a bag dust collector for spherical graphite production, which is used to solve the problems that the bag dust collector is easily clogged during collection and reduces the filtering effect, the dust generated may have a more uniform particle size distribution, which is more likely to affect the dust removal efficiency of the bag dust collector, and the filter bags need to be replaced more frequently, which increases the frequency of equipment maintenance and increases maintenance costs, resulting in low work efficiency.
[0004] In order to solve the above problems, the utility model provides a bag dust collector for spherical graphite production, the machine body is provided with an intake pipe connected to the air intake and an exhaust pipe for exhaust, the bottom of the machine body is provided with a conical dust hopper for collecting dust, the machine body is provided with an air intake bin connected to the intake pipe, an exhaust bin connected to the exhaust pipe, and a support seat separating the air intake bin and the exhaust bin; the support seat is provided with a plurality of mounting holes for mounting dust bags; the plurality of mounting holes are evenly spaced around the circumference of the support seat; the air intake bin and the exhaust bin are connected through the plurality of mounting holes; a rotating mechanism is provided in the machine body to drive the support seat to rotate; an isolation device is provided on the machine body to isolate the dust bags; the isolation device includes an inspection bin with an inspection door, a first arc-shaped isolation plate that can be rotated in the inspection bin to isolate and open and close the air intake bin, and a second arc-shaped isolation plate that can be rotated in the inspection bin to isolate and open and close the exhaust bin.
[0005] The bag dust collector for spherical graphite production provided by the utility model also has the following technical features:
[0006] Furthermore, the rotation mechanism includes a slide groove arranged on the side wall of the machine body to support the rotation of the support seat, and a driving device to drive the support seat to rotate; the driving device includes a first driving motor with a reducer arranged on the top of the machine body, and a gear ring arranged on the support seat; a driving gear matching the gear ring is installed on the output shaft of the first driving motor.
[0007] Furthermore, the isolation device includes an upper isolator and a lower isolator respectively arranged on the upper and lower sides of the support seat; the lower isolator includes a first electric actuator fixed to the bottom of the maintenance compartment, and a first connecting frame fixed on the output shaft of the first electric actuator extending into the maintenance compartment; the first isolation plate is fixed on the first connecting frame; the upper isolator includes a second electric actuator fixed to the top of the maintenance compartment, and a second connecting frame fixed on the output shaft of the second electric actuator extending into the maintenance compartment; the second isolation plate is fixed on the second connecting frame.
[0008] Furthermore, the lower side of the support seat is provided with a plurality of lower slides for guiding the sliding of the first isolation plate; the lower slides are arranged around the dust bag and cooperate with the side wall of the machine body to form a protection for the dust bag; the upper side of the support seat is provided with a plurality of upper slides for guiding the sliding of the second isolation plate; the upper slides are arranged around the dust bag and cooperate with the side wall of the machine body to form a protection for the dust bag.
[0009] Furthermore, a dust reduction device is provided in the machine body for knocking on the outer wall of the dust bag; the dust reduction device includes a second drive motor fixed to the top of the machine body; a mounting rod is fixed on the output shaft of the second drive motor; the mounting rod is provided with multiple layers of spaced mounting seats; the mounting seat includes a plurality of spaced suspension rods.
[0010] Furthermore, a flexible suspension strip is fixed to the end of the suspension rod.
[0011] Furthermore, the suspension rods on two adjacent mounting seats are vertically staggered.
[0012] The utility model has the following beneficial effects: the utility model has a reasonable structural design and a simple structure. By designing an isolation device that can isolate the dust bags one by one, the dust bags can be isolated one by one for disassembly and installation, thereby ensuring the continuous operation of the equipment, reducing the frequency of equipment shutdown maintenance, ensuring the continuous operation of the equipment, and reducing maintenance costs; two isolation plates that can rotate simultaneously in the maintenance compartment isolate and connect the maintenance compartment with the inner cavity of the machine body 1, and realize the disassembly and installation of the dust bags while ensuring the normal operation of the equipment, reducing the frequency of equipment shutdown maintenance, and ensuring continuous production of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic structural diagram of an embodiment of the present utility model;
[0014] Figure 2 This is a cross-sectional view of the structure of an embodiment of the utility model;
[0015] Figure 3 This is a cross-sectional view of the structure of an embodiment of the utility model;
[0016] Figure 4 This is a schematic diagram of the internal structure of an embodiment of the present utility model;
[0017] Figure 5 This is a schematic diagram of the internal structure of an embodiment of the present utility model;
[0018] Figure 6 For the embodiment of the utility model Figure 5 A magnified view of the structure of part A;
[0019] In the figure: 1-body, 11-air inlet pipe, 12-exhaust pipe, 13-conical dust hopper, 2-air inlet bin, 3-exhaust bin, 4-support base, 41-dust bag, 42-mounting hole, 43-gear ring, 44-upper slide, 45-lower slide, 5-rotation mechanism, 51-chute, 52-drive device, 521-first drive motor, 522-drive gear, 6-isolating device, 61-upper isolator, 611-second electric actuator, 612-second connecting frame, 613-second isolation plate, 62-lower isolator, 621-first electric actuator, 622-first connecting frame, 623-first isolation plate, 63-inspection bin, 631-inspection door, 7-dust reduction device, 71-second drive motor, 72-mounting rod, 73-mounting base, 74-suspension rod, 75-suspension bar. DETAILED DESCRIPTION
[0020] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other.
[0021] like Figures 1 to 6 In one embodiment of the bag dust collector for spherical graphite production of the present invention, an air intake pipe 11 connected to the air intake and an exhaust pipe 12 for exhaust are provided on the body 1. A conical dust collecting hopper 13 for collecting dust is provided at the bottom of the body 1. An air intake bin 2 connected to the air intake pipe 11, an exhaust bin 3 connected to the exhaust pipe 12, and a support base 4 for separating the air intake bin 2 and the exhaust bin 3 are provided in the body 1. A plurality of mounting holes 42 for mounting dust bags 41 are provided on the support base 4. A plurality of mounting holes 42 surround the support base 4. The seats 4 are evenly spaced around the circumference; the air intake chamber 2 and the exhaust chamber 3 are connected through multiple mounting holes 42; a rotating mechanism 5 is provided within the machine body 1 to drive the support seat 4 to rotate; an isolation device 6 is provided on the machine body 1 to isolate the dust bags 41; the isolation device 6 includes an inspection chamber 63 with an access door 631, a first arc-shaped isolation plate 623 that can be rotated within the inspection chamber 63 to isolate and open and close the air intake chamber 2, and a second arc-shaped isolation plate 613 that can be rotated within the inspection chamber 63 to isolate and open and close the exhaust chamber 3. By designing an isolation device that can isolate dust bags one by one, the dust bags can be isolated and removed and installed one by one, ensuring continuous operation of the equipment, reducing the frequency of equipment shutdowns for maintenance, ensuring continuous operation of the equipment, and lowering maintenance costs.
[0022] Specifically, the rotating mechanism 5 includes a slide groove 51 arranged on the side wall of the body 1 to support the rotation of the support seat 4, and a driving device 52 to drive the support seat 4 to rotate; the driving device 52 includes a first driving motor 521 with a reducer arranged on the top of the body 1, and a gear ring 43 arranged on the support seat 4; a driving gear 522 matching the gear ring 43 is installed on the output shaft of the first driving motor 521.
[0023] Specifically, the isolation device 6 includes an upper isolator 61 and a lower isolator 62, respectively disposed on the upper and lower sides of the support base 4. The lower isolator 62 includes a first electric actuator 621 fixed to the bottom of the maintenance compartment 63, a first connecting frame 622 fixed to the output shaft of the first electric actuator 621 extending into the maintenance compartment 63, and a first isolation plate 623 fixed to the first connecting frame 622. The upper isolator 61 includes a second electric actuator 611 fixed to the top of the maintenance compartment 63, a second connecting frame 612 fixed to the output shaft of the second electric actuator 611 extending into the maintenance compartment 63, and a second isolation plate 613 fixed to the second connecting frame 612. By designing two actuators that can move synchronously, the two isolation plates are driven to rotate simultaneously, isolating the maintenance compartment and enabling the removal and installation of the dust bag.
[0024] Specifically, the lower side of the support seat 4 is provided with a plurality of lower slides 45 for guiding the sliding of the first isolation plate 623; the lower slides 45 are arranged around the dust bag 41 and cooperate with the side wall of the body 1 to form a protection for the dust bag 41; the upper side of the support seat 4 is provided with a plurality of upper slides 44 for guiding the sliding of the second isolation plate 613; the upper slides 44 are arranged around the dust bag 41 and cooperate with the side wall of the body 1 to form a protection for the dust bag 41.
[0025] Specifically, the body 1 is equipped with a dust suppression device 7 that strikes the outer wall of the dust bag 41. The dust suppression device 7 includes a second drive motor 71 fixed to the top of the body 1. A mounting rod 72 is fixed to the output shaft of the second drive motor 71. The mounting rod 72 is provided with multiple, spaced-apart mounting seats 73. The mounting seats 73 include multiple, spaced-apart suspension rods 74. By designing a dust suppression device that strikes the dust bag, dust accumulated in the dust bag is regularly knocked away, further extending the service life of the dust bag and reducing maintenance frequency.
[0026] Specifically, the flexible suspension strip 75 is fixed to the end of the suspension rod 74 .
[0027] Specifically, the suspension rods 74 on two adjacent mounting seats 73 are vertically staggered.
[0028] Working principle: During the dust removal work, the air flows into the air intake bin 2 from the air intake pipe 11, passes through the dust bag 41 and is filtered, then enters the exhaust bin 3 from the mounting hole 42 and is discharged from the exhaust pipe 12. After a period of use, the dust reduction device 7 is started regularly, and the second drive motor 71 drives the mounting rod 72 to rotate, driving the flexible cantilever 75 to fly and hit the outer wall of the dust bag 41. The multi-layer staggered suspension bars 75 staggeredly hit the outer wall of the dust bag 41, quickly cleaning the dust accumulated on the bag 41, reducing the risk of dust clogging the dust bag 41 and affecting the filtration efficiency. The dust reduction device 7 is turned off after a period of use; when the bag 41 needs to be replaced, the lower isolator 62 and the upper isolator 61 are started at the same time, driving the second isolation plate 613 and the first isolation plate 623 to enter the corresponding lower slide 45 and upper slide 44 at the same time and rotate to the side away from the inspection door 631. The second isolation plate 613 and the first isolation plate 623 cooperate with the side wall of the body 1 to isolate the single dust bag 41 After the dust bag 41 is replaced, the inspection door 631 is closed again to form a sealed chamber of the machine body 1, and the lower isolator 62 and the upper isolator 61 are started to drive the second isolation plate 613 and the first isolation plate 623 to separate from the corresponding lower slide 45 and upper slide 44, and enter the inspection chamber 63 near the inspection door 631 for storage. After the first drive motor 521 is started to drive the support seat 4 to rotate the preset angle, the adjacent dust bag 41 rotates to a position close to the inspection chamber 63, and the above operation is repeated to isolate and replace the dust bag 41, so as to ensure the uninterrupted overall dust removal work and realize the timely replacement of the dust bag 41 to ensure the continuous operation of the equipment.
[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A bag dust collector for spherical graphite production, wherein the body (1) is provided with an air inlet pipe (11) for connecting the incoming air flow and an exhaust pipe (12) for discharging the air flow, and a conical dust collecting hopper (13) for collecting dust is provided at the bottom of the body (1), characterized in that: The body (1) is provided with an air intake bin (2) connected to the air intake pipe (11), an exhaust bin (3) connected to the exhaust pipe (12), and a support base (4) separating the air intake bin (2) and the exhaust bin (3); the support base (4) is provided with a plurality of mounting holes (42) for mounting dust removal bags (41); the plurality of mounting holes (42) are evenly spaced around the circumference of the support base (4); the air intake bin (2) and the exhaust bin (3) are connected through the plurality of mounting holes (42); A rotating mechanism (5) for driving the support seat (4) to rotate is provided in the machine body (1); an isolation device (6) for isolating the dust bag (41) is provided on the machine body (1); the isolation device (6) comprises an inspection chamber (63) with an inspection door (631), an arc-shaped first isolation plate (623) that can be rotated in the inspection chamber (63) to isolate and open and close the air intake chamber (2), and an arc-shaped second isolation plate (613) that can be rotated in the inspection chamber (63) to isolate and open and close the air exhaust chamber (3).
2. The bag dust collector for spherical graphite production according to claim 1, characterized in that: The rotating mechanism (5) comprises a slide groove (51) arranged on the side wall of the machine body (1) for supporting the support seat (4) for rotation, and a driving device (52) for driving the support seat (4) for rotation; the driving device (52) comprises a first driving motor (521) with a reducer arranged on the top of the machine body (1) and a gear ring (43) arranged on the support seat (4); a driving gear (522) matching the gear ring (43) is installed on the output shaft of the first driving motor (521).
3. The bag dust collector for spherical graphite production according to claim 1, characterized in that: The isolation device (6) comprises an upper isolator (61) and a lower isolator (62) respectively arranged on the upper and lower sides of the support seat (4); the lower isolator (62) comprises a first electric actuator (621) fixed to the bottom of the maintenance chamber (63), and a first connecting frame (622) fixed on the output shaft of the first electric actuator (621) extending into the maintenance chamber (63); the first isolation plate (623) is fixed on the first connecting frame (622); the upper isolator (61) comprises a second electric actuator (611) fixed to the top of the maintenance chamber (63), and a second connecting frame (612) fixed on the output shaft of the second electric actuator (611) extending into the maintenance chamber (63); the second isolation plate (613) is fixed on the second connecting frame (612).
4. The bag dust collector for spherical graphite production according to claim 1, characterized in that: The lower side of the support seat (4) is provided with a plurality of lower slides (45) for guiding the sliding of the first isolation plate (623); the lower slides (45) are arranged around the dust bag (41) and cooperate with the side wall of the machine body (1) to form a enclosure for the dust bag (41); the upper side of the support seat (4) is provided with a plurality of upper slides (44) for guiding the sliding of the second isolation plate (613); the upper slides (44) are arranged around the dust bag (41) and cooperate with the side wall of the machine body (1) to form a enclosure for the dust bag (41).
5. The bag dust collector for spherical graphite production according to claim 1, characterized in that: A dust reduction device (7) for knocking the outer wall of the dust removal bag (41) is provided in the machine body (1); the dust reduction device (7) comprises a second drive motor (71) fixed to the top of the machine body (1); a mounting rod (72) is fixed to the output shaft of the second drive motor (71); a mounting seat (73) with multiple layers of intervals is provided on the mounting rod (72); and the mounting seat (73) comprises a plurality of suspension rods (74) arranged at intervals.
6. The bag dust collector for spherical graphite production according to claim 5, characterized in that: A flexible suspension strip (75) is fixed to the end of the suspension rod (74).
7. The bag dust collector for spherical graphite production according to claim 5, characterized in that: The suspension rods (74) on two adjacent mounting seats (73) are vertically staggered.
Citation Information
Patent Citations
Calcium carbonate powder packaging machine
CN211731869U