Compound fertilizer rotary drum granulator

Abstract

The utility model discloses a compound fertilizer drum granulator, which belongs to the technical field of fertilizer production and comprises a base, a group of mounting blocks are fixedly connected onto the base, rotating plates are rotatably connected to the inner sides of the mounting blocks, and supporting plates are fixedly connected onto the base. A group of barrels are arranged on the base, and a driving piece for driving the barrels is arranged on the base; the driving piece comprises a movable plate connected to the base in a sliding mode. According to the utility model, the inner walls of the two barrels are concave, so that fed materials can be accumulated in the barrels and continuously roll into balls along with the barrels, and after the started hydraulic rod pushes the two attached barrels to be inclined, the granulated fertilizer after ball forming can be conveniently discharged, so that the fertilizer ball forming effect and ball forming efficiency are improved; and a threaded rod is rotated to extend into a left guide ring on the right barrel, and the two barrels can be separated after a supporting ring is pulled through a hydraulic rod, so that the cleaning convenience is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of fertilizer production, in particular to a compound fertilizer rotary drum granulator. Background Art

[0002] A rotary drum granulator is a machine that shapes powdered materials into specific shapes. It's a key piece of equipment in the compound fertilizer industry, suitable for both cold and hot granulation, as well as large-scale production of high-, medium-, and low-concentration compound fertilizers. Its primary operating method is wet granulation. A certain amount of water or steam is used to condition the base fertilizer within the drum, allowing it to undergo a full chemical reaction. Under certain liquid phase conditions, the drum's rotation forms a rolling material bed, causing the powdered material containing a certain amount of liquid phase to agglomerate into small particles. These small particles become cores, which adhere to surrounding powders to form larger particles.

[0003] For example, the utility model with announcement number CN213761710U discloses a fertilizer rotary drum granulator, comprising a granulator body and a feed drum located at one end of the granulator body, wherein the feed drum is provided with a loading mechanism at the end away from the granulator body, and the loading mechanism comprises two inclined mounting frames, rotating rollers located on the two mounting frames and rotatably arranged, and a synchronous belt sleeved on the two rotating rollers, and the rotation of the two rotating rollers drives the synchronous belt to move, thereby sending the raw materials accumulated in the storage baffle from bottom to top to the top of the feed drum, and then the raw materials enter the granulator body along with the feed drum for production, so that there is no need for the staff to pour the raw materials into the feed drum through a ladder, which is convenient for the staff to feed the granulator body, thereby improving the working efficiency of feeding the granulator body;

[0004] However, during the use of the equipment in the above application, it is inconvenient to move the cylinder and it is inconvenient to clean and maintain its inner wall. In addition, when the material is put into the cylinder and rotated for granulation, the material has a limited rolling residence time in the cylinder, which affects the material pelletizing efficiency and pelletizing effect. Therefore, a compound fertilizer rotary drum granulator is proposed to solve the above problems. Utility Model Content

[0005] (1) Purpose of the utility model

[0006] In order to solve the technical problems existing in the background technology, the utility model proposes a compound fertilizer rotary drum granulator, which facilitates the separation of the cylinder and controls the rolling time of the material in the cylinder through the driving parts located on the base and the cylinder, and has the advantages of improving the ball-forming effect and efficiency and making cleaning more convenient.

[0007] (2) Technical solution

[0008] The utility model provides a compound fertilizer rotary drum granulator, comprising a base, a group of mounting blocks fixedly connected to the base, a rotating plate rotatably connected to the inner side of the mounting blocks, and a support plate fixedly connected to the base;

[0009] A group of cylinders are provided on the base, and a driving member for driving the cylinders is provided on the base;

[0010] The driving member includes a movable plate slidably connected to the base, the outer side of the right cylinder is rotatably connected to the support ring, the inner sides of the rotating plate, the support ring, the support plate and the movable plate are rotatably connected to the guide wheels, the outer sides of the two cylinders are fixedly connected to two guide rings slidably connected to the guide wheels, the upper surface of the base is provided with a groove, the inner side of the groove is hinged to a hydraulic rod with one end hinged to the lower end of the support ring, the inner side of the movable plate is fixedly connected to a rectangular block, the rectangular block is fixedly connected to the support block, and the support block is threadedly connected to a threaded rod with one end extending to the inside of the right guide ring in the middle;

[0011] The inner walls of the two cylinders are both concave, the other end of the right cylinder is fixedly connected to a docking ring with one end extending into the interior of the left cylinder, the outer side of the docking ring is fixedly connected to a docking block, and a processing part for processing fertilizer is provided on the right cylinder;

[0012] The rotating plate is provided with a rotating member for driving the cylinder to rotate.

[0013] Preferably, one end of the left cylinder is provided with a docking groove located outside the docking ring, and the specifications of the docking groove are compatible with the specifications of the docking ring and the docking block.

[0014] Preferably, the lower end portion of the movable plate is convex-shaped, and the convex end is slidably connected in the groove, and the inner side of the groove is fixedly connected to a cross bar with one end passing through the convex end of the movable plate.

[0015] Preferably, a threaded hole located on the outside of the threaded rod is opened in the middle of the support block, and the threaded hole cooperates with the thread on the outside of the threaded rod. A plurality of support grooves are opened on the left guide ring on the right side of the cylinder, and the plurality of support grooves are distributed in a circular shape with equal spacing, and the specifications of the support grooves are adapted to the specifications of the threaded rod.

[0016] Preferably, the processing part includes a support frame fixedly connected to the outside of the support ring, a rotating motor is fixedly installed on the outside of the support frame, the output shaft of the rotating motor is fixedly connected to a rotating rod with one end passing through and extending to the inside of the cylinder, a plurality of stirring rods are fixedly connected to the outside of the rotating rod, a material guide tube with one end extending to the inside of the cylinder is fixedly connected to the support frame, and a support cover located on the outside of the rotating rod is fixedly connected to the inside of the support frame.

[0017] Preferably, the interiors of the rotating rod and the several stirring rods are hollow, and the hollow parts of the rotating rod and the stirring rods are connected to each other. The rotating rod is provided with several guide holes located on the inner side of the support cover. The outer side of the support cover is connected with a connecting pipe, and the stirring rod is provided with several discharge holes.

[0018] Preferably, the rotating member includes a rack fixedly connected to the outside of the other end of the left cylinder, a drive motor is fixedly installed on one side of the rotating plate, and the output shaft of the drive motor is fixedly connected to a gear with one end meshing with the rack.

[0019] Compared with the prior art, the above technical solution of the present invention has the following beneficial technical effects:

[0020] 1. The compound fertilizer rotary drum granulator has concave inner walls of the two cylinders, so the input materials can be accumulated in the cylinders and continue to roll into balls with the cylinders. After the hydraulic rod is activated and pushes the two fitting cylinders to tilt, the granular fertilizer can be easily discharged to improve the fertilizer balling effect and efficiency. By rotating the threaded rod to extend into the left guide ring on the right cylinder, the two cylinders can be separated after the hydraulic rod pulls the support ring, which improves the convenience of cleaning.

[0021] 2. The compound fertilizer rotary drum granulator can stir the materials put into the cylinder through several stirring rods extending into the cylinder. At the same time, when steam or water is transported to the cylinder through the connecting pipe, it can be discharged through several discharge holes on the several stirring rods to improve the uniformity of the material when it comes into contact with water or steam, thereby further improving the pelletizing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a three-dimensional diagram of the overall structure of the utility model;

[0023] Figure 2 This is a side view of the overall structure of the utility model;

[0024] Figure 3 This is a three-dimensional cross-sectional view of the cylinder structure of the utility model;

[0025] Figure 4 For this utility model Figure 2 Enlarged view of point A in the middle;

[0026] Figure 5 This is a cross-sectional view of the processing component structure of the utility model.

[0027] Figure markings: 1. base; 2. mounting block; 3. rotating plate; 4. support plate; 5. driving member; 51. movable plate; 52. guide wheel; 53. cross bar; 54. groove; 55. hydraulic rod; 56. support ring; 57. guide ring; 58. rectangular block; 59. support block; 510. threaded rod; 6. cylinder; 7. processing member; 71. support frame; 72. rotating motor; 73. connecting pipe; 74. support cover; 75. rotating rod; 76. material guide pipe; 77. stirring rod; 78. discharge hole; 8. rotating member; 81. rack; 82. driving motor; 83. gear; 9. docking ring; 10. docking block. DETAILED DESCRIPTION

[0028] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are merely illustrative and are not intended to limit the scope of the present invention. Furthermore, descriptions of known structures and technologies are omitted in the following description to avoid unnecessary confusion regarding the concepts of the present invention.

[0029] In the description of the utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of the utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0030] In the description of the utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" can mean fixed connection, welding, riveting, bonding, etc., or detachable connection, threaded connection, key connection, pin connection, etc., or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood by those skilled in the art in specific circumstances.

[0031] like Figure 1-5 As shown, the present invention proposes a compound fertilizer rotary drum granulator, comprising a base 1, a set of mounting blocks 2 fixedly connected to the base 1, a rotating plate 3 rotatably connected to the inner side of the mounting block 2, and a support plate 4 fixedly connected to the base 1;

[0032] A group of cylinders 6 are provided on the base 1 , and a driving member 5 for driving the cylinders 6 is provided on the base 1 .

[0033] In the present invention, the driving member 5 located on the cylinder 6 and the base 1 can continuously roll the material put into the cylinder 6, and can also push the cylinder 6 to lift and separate, so as to improve the fertilizer granulation effect and efficiency, and improve the cleaning convenience.

[0034] In an optional embodiment, the driving member 5 includes a movable plate 51 slidably connected to the base 1, and the outer side of the right cylinder 6 is rotatably connected to a support ring 56. The inner sides of the rotating plate 3, the support ring 56, the support plate 4 and the movable plate 51 are all rotatably connected to a guide wheel 52. The outer sides of the two cylinders 6 are fixedly connected to two guide rings 57 that are slidably connected to the guide wheel 52. A groove 54 is provided on the upper surface of the base 1, and the inner side of the groove 54 is hinged to a hydraulic rod 55 whose end is hinged to the lower end of the support ring 56. A rectangular block 58 is fixedly connected to the inner side of the movable plate 51, and a support block 59 is fixedly connected to the rectangular block 58. The support block 59 is threadedly connected to a threaded rod 510 whose end extends to the inside of the middle right guide ring 57.

[0035] It should be noted that the inner walls of the two cylinders 6 are concave, so that the material put into the cylinder 6 can continue to roll into balls in the cylinder 6;

[0036] The other end of the right cylinder 6 is fixedly connected to a docking ring 9, one end of which extends to the inside of the left cylinder 6. A docking block 10 is fixedly connected to the outside of the docking ring 9. One end of the left cylinder 6 is provided with a docking groove located on the outside of the docking ring 9. The specifications of the docking groove are compatible with the specifications of the docking ring 9 and the docking block 10. Through the cooperation of the docking ring 9 and the docking block 10, the rotating left cylinder 6 can drive the right cylinder 6 to rotate synchronously, and improve the sealing of the two cylinders 6 after docking.

[0037] In this embodiment, since the inner walls of the two cylinders 6 are concave, the input materials can be accumulated in the cylinder 6 and continue to roll into balls along with the cylinder 6. After the hydraulic rod 55 is activated and pushes the two fitted cylinders 6 into an inclined shape, the granular fertilizer after balling can be conveniently discharged to improve the fertilizer balling effect and balling efficiency. By rotating the threaded rod 510 to extend into the left guide ring 57 on the right cylinder 6, the support ring 56 can be pulled by the hydraulic rod 55 to separate the two cylinders 6, thereby improving the convenience of cleaning.

[0038] Among them, the lower end of the movable plate 51 is convex-shaped, and its convex end is slidably connected in the groove 54. The inner side of the groove 54 is fixedly connected to a cross bar 53 with one end passing through the convex end of the movable plate 51. By passing through the cross bar 53 at the convex end of the movable plate 51, the stability of the movable plate 51 sliding in the groove 54 is improved.

[0039] Among them, a threaded hole located on the outside of the threaded rod 510 is opened in the middle of the support block 59, and the threaded hole cooperates with the thread on the outside of the threaded rod 510. The left guide ring 57 on the right cylinder 6 is opened with a plurality of support grooves, and the plurality of support grooves are distributed in a circular shape and at equal intervals, and the specifications of the support grooves are adapted to the specifications of the threaded rod 510. The left guide ring 57 on the right cylinder 6 is supported and limited by the threaded rod 510 extending into the support groove, so as to improve the stability of the hydraulic rod 55 when driving the right cylinder 6 to move along a parallel horizontal plane.

[0040] In an optional embodiment, a processing part 7 for processing fertilizer is provided on the right cylinder 6; the processing part 7 includes a support frame 71 fixedly connected to the outside of the support ring 56, and a rotating motor 72 is fixedly installed on the outside of the support frame 71. The output shaft of the rotating motor 72 is fixedly connected to a rotating rod 75 with one end passing through and extending to the inside of the cylinder 6, and a plurality of stirring rods 77 are fixedly connected to the outside of the rotating rod 75. A material guide tube 76 with one end extending to the inside of the cylinder 6 is fixedly connected to the support frame 71, and a support cover 74 located on the outside of the rotating rod 75 is fixedly connected to the inside of the support frame 71.

[0041] In this embodiment, the material put into the cylinder 6 can be stirred by a plurality of stirring rods 77 extending into the cylinder 6. At the same time, when steam or water is transported to the cylinder 6 through the connecting pipe 73, it can be discharged through a plurality of discharge holes 78 on the plurality of stirring rods 77 to improve the uniformity of the material when in contact with water or steam, thereby further improving the ball forming efficiency.

[0042] It should be noted that the interiors of the rotating rod 75 and the plurality of stirring rods 77 are hollow, and the hollows of the rotating rod 75 and the stirring rods 77 are connected to each other. The rotating rod 75 is provided with a plurality of guide holes located on the inner side of the support cover 74. The outer side of the support cover 74 is connected to the connecting pipe 73. The stirring rod 77 is provided with a plurality of discharge holes 78, so that the water or steam transported by the connecting pipe 73 can be transported to the stirring rod 77 through the rotating rod 75 and then discharged through the discharge holes 78.

[0043] The feed end of the connecting pipe 73 is in communication with the output end of water or steam, and is used to transport water or steam into the support cover 74 .

[0044] In an optional embodiment, a rotating member 8 for driving the cylinder 6 to rotate is provided on the rotating plate 3, and the rotating member 8 includes a rack 81 fixedly connected to the outer side of the other end of the left cylinder 6. A driving motor 82 is fixedly installed on one side of the rotating plate 3, and the output shaft of the driving motor 82 is fixedly connected to a gear 83 whose one end is meshed with the rack 81.

[0045] In this embodiment, the started driving motor 82 can drive the left cylinder 6 to rotate through the meshing gear 83 and the rack 81.

[0046] The electrical components mentioned in this article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device that controls a computer, etc., as well as the existing disclosed power connection technology, which will not be described in detail in this article.

[0047] The working principle in the above embodiment is:

[0048] The started driving motor 82 can drive the left cylinder 6 to rotate through the meshing gear 83 and the rack 81. After the rotating left cylinder 6 rotates synchronously with the right cylinder 6 through the docking block 10 on the docking ring 9, the fertilizer material that needs to be pelletized can be added through the guide pipe 76. During the feeding process, the rotating motor 72 is started to drive the rotating rod 75 and the stirring rod 77 to rotate slowly and uniformly. At the same time, since the rotating rod 75 and the stirring rod 77 are connected to each other, after water or steam is transported through the connecting pipe 73, the water or steam can enter the support cover 74, and then enter the rotating rod 75 through the guide hole on the rotating rod 75, and finally flow into the stirring rod 77, and can be discharged through the discharge hole 78, so as to improve the uniformity of the material when it contacts the water or steam.

[0049] After the fertilizer material is pelletized, the hydraulic rod 55 can be started to push the support ring 56 to drive the cylinder 6 to rotate along the mounting block 2 to an inclined state, and the pelletized fertilizer particles can be discharged. When the cylinder 6 needs to be lowered to clean the inner wall of the cylinder 6, the threaded rod 510 can be rotated to extend to the left guide ring 57 on the right cylinder 6. After supporting and limiting the guide ring 57, the support ring 56 can be pulled by the hydraulic rod 55 to drive the right cylinder 6 to move toward the side away from the left cylinder 6 for separation, thereby facilitating the operator to clean the inner wall of the cylinder 6.

[0050] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A compound fertilizer drum granulator, comprising a base (1), characterized in that: A group of mounting blocks (2) are fixedly connected to the base (1), a rotating plate (3) is rotatably connected to the inner side of the mounting blocks (2), and a support plate (4) is fixedly connected to the base (1); A group of cylinders (6) are provided on the base (1), and a driving member (5) for driving the cylinders (6) is provided on the base (1); The driving member (5) includes a movable plate (51) slidably connected to the base (1); the outer side of the right cylinder (6) is rotatably connected to a support ring (56); the inner sides of the rotating plate (3), the support ring (56), the support plate (4) and the movable plate (51) are all rotatably connected to guide wheels (52); the outer sides of the two cylinders (6) are fixedly connected to two guide rings (57) slidably connected to the guide wheels (52); a groove (54) is provided on the upper surface of the base (1); a hydraulic rod (55) having one end hinged to the lower end of the support ring (56) is hinged to the inner side of the groove (54); a rectangular block (58) is fixedly connected to the inner side of the movable plate (51); a support block (59) is fixedly connected to the rectangular block (58); and a threaded rod (510) having one end extending to the inside of the right guide ring (57) in the middle is threadedly connected to the support block (59); The inner walls of the two cylinders (6) are both concave, the other end of the right cylinder (6) is fixedly connected to a docking ring (9) whose one end extends into the interior of the left cylinder (6), the outer side of the docking ring (9) is fixedly connected to a docking block (10), and a processing part (7) for processing fertilizer is provided on the right cylinder (6); The rotating plate (3) is provided with a rotating member (8) for driving the cylinder (6) to rotate.

2. A compound fertilizer drum granulator according to claim 1, characterized in that, One end of the left cylinder (6) is provided with a docking groove located outside the docking ring (9), and the specifications of the docking groove are compatible with the specifications of the docking ring (9) and the docking block (10).

3. A compound fertilizer drum granulator according to claim 1, characterized in that, The lower end of the movable plate (51) is convex-shaped, and the convex end is slidably connected in the groove (54). The inner side of the groove (54) is fixedly connected to a crossbar (53) with one end passing through the convex end of the movable plate (51).

4. A compound fertilizer drum granulator according to claim 1, characterized in that, A threaded hole is provided in the middle of the support block (59) and is located outside the threaded rod (510). The threaded hole cooperates with the thread on the outside of the threaded rod (510). A plurality of support grooves are provided on the left guide ring (57) on the right side of the cylinder (6). The plurality of support grooves are distributed in an annular manner and are equidistantly spaced. The specifications of the support grooves are compatible with the specifications of the threaded rod (510).

5. A compound fertilizer drum granulator according to claim 1, characterized in that, The processing member (7) includes a support frame (71) fixedly connected to the outside of the support ring (56), a rotating motor (72) is fixedly installed on the outside of the support frame (71), an output shaft of the rotating motor (72) is fixedly connected to a rotating rod (75) having one end passing through and extending to the inside of the barrel (6), a plurality of stirring rods (77) are fixedly connected to the outside of the rotating rod (75), a material guide tube (76) having one end extending to the inside of the barrel (6) is fixedly connected to the support frame (71), and a support cover (74) located on the outside of the rotating rod (75) is fixedly connected to the inside of the support frame (71).

6. A compound fertilizer drum granulator according to claim 5, characterized in that, The interiors of the rotating rod (75) and the plurality of stirring rods (77) are both hollow, and the hollows of the rotating rod (75) and the stirring rods (77) are connected to each other. The rotating rod (75) is provided with a plurality of guide holes located inside the support cover (74). The outside of the support cover (74) is connected to a connecting pipe (73). The stirring rod (77) is provided with a plurality of discharge holes (78).

7. A compound fertilizer drum granulator according to claim 1, characterized in that, The rotating member (8) includes a rack (81) fixedly connected to the outside of the other end of the left cylinder (6), a driving motor (82) is fixedly installed on one side of the rotating plate (3), and an output shaft of the driving motor (82) is fixedly connected to a gear (83) having one end meshing with the rack (81).

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