Tubular product shredding machine

By setting up a retractable extrusion component and a double crushing tool structure in the pipe shredder, the problems of pipe slippage and tool wear are solved, an efficient and automated shredding process is achieved, and the shredding quality and equipment life are improved.

CN223337460UActive Publication Date: 2025-09-16CHANGZHOU DAYUN ENVIRONMENTAL PROTECTION TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422540095.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-09-16
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

Existing pipe shredders are prone to slipping during the shredding process, which affects the shredding effect and aggravates tool wear, and lack adaptive extrusion capabilities.

Method used

A retractable extrusion assembly is set up, including an electronically controlled cylinder and an extrusion disk. The extrusion disk is coordinated with a telescopic rod and a contraction spring to adjust the extrusion force according to the rotation of the tool and the vibration of the equipment, thereby reducing the wear on the tool and improving the shredding efficiency and quality through the double crushing tool and screen structure.

Benefits of technology

It improves shredding efficiency, reduces tool wear, ensures shredding quality, and reduces screen clogging frequency through the self-rotating cleaning component, thereby improving overall work efficiency and automation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223337460U_ABST
    Figure CN223337460U_ABST
Patent Text Reader

Abstract

The utility model discloses a tubular product shredder, including: shredding chamber 1, discharge port, shredding assembly 1, processing chamber, extrusion assembly and contraction assembly, shredding chamber 1 is communicated with discharge port, shredding assembly 1 is provided in the shredding chamber, processing chamber is connected with shredding chamber 1, extrusion assembly is provided in the shred chamber, the shred chamber is provided with the shred chamber 1, and the shred chamber is provided with the shred chamber 1. The processing chamber is suitable for feeding pipes into the first shredding chamber, the extrusion assembly is arranged in the processing chamber and comprises an electric control air cylinder and an extrusion disc, and the electric control air cylinder is suitable for driving the extrusion disc to longitudinally move in the processing chamber so as to extrude the pipes. The shrinking assembly is suitable for being connected with the electric control air cylinder and the extrusion disc, and the device which can shrink in a small range under rotation of the cutter and vibration of equipment is arranged to extrude the pipe, so that the shredding efficiency is improved, and abrasion to the cutter is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of pipe shredding, and in particular to a pipe shredder. Background Art

[0002] At present, the working principle of the pipe shredder is usually to put the pipe into the machine equipment and shred it with a rotating cutter. However, since the pipe is round, when it is placed in the rotating cutter, it is easy to slip due to insufficient contact area or uneven material. This slippage not only affects the shredding effect, but also reduces the working efficiency of the machine.

[0003] After searching, it was found that the authorization announcement number is CN215586718U, which discloses a pipe shredder. This patent realizes automatic loading and stable shredding of pipes by integrating a pipe extrusion component, a hopper and a transmission component, avoids slipping of pipes, eliminates manual adjustment steps, and ensures operation safety; however, this patent solves the problem of pipe slipping during the shredding process through an extrusion component, but this extrusion device lacks adaptive ability, and the pressure on the pipe cannot be adjusted as the tool rotates, which causes the tool to bear greater pressure, and long-term work will cause excessive wear of the tool. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the defects in the prior art. By providing a device for squeezing pipes that can shrink slightly under the rotation of the cutter and the vibration of the equipment, the shredding efficiency is improved and the wear on the cutter is reduced.

[0005] In order to solve the above technical problems, the technical solution of the utility model is a pipe shredder, comprising:

[0006] Shredding Room 1;

[0007] A discharge port, wherein the shredding chamber 1 is in communication with the discharge port;

[0008] A shredding assembly 1, the shredding assembly 1 being disposed in the shredding chamber 1;

[0009] a processing chamber connected to the shredding chamber 1, and adapted to feed the pipe into the shredding chamber 1;

[0010] An extrusion assembly is disposed in the processing chamber, the extrusion assembly comprising an electrically controlled cylinder and an extrusion disk, the electrically controlled cylinder being adapted to drive the extrusion disk to move longitudinally within the processing chamber to extrude the pipe;

[0011] A contraction assembly is adapted to connect the electronically controlled cylinder and the extrusion disk.

[0012] Furthermore, a limiting assembly is provided on the processing chamber. The limiting assembly is divided into two groups and respectively connected to both sides of the processing chamber opening. Each group of the limiting assembly includes a limiting plate and a placement plate. The limiting plate is located above the placement plate.

[0013] Furthermore, the retraction assembly includes a connecting plate, a telescopic rod and a retraction spring;

[0014] The connecting plate is connected to the bottom of the telescopic end of the electric control cylinder, the telescopic rod is connected between the connecting plate and the extrusion plate, the contraction spring is sleeved on the outside of the telescopic rod, and the two ends of the contraction spring are respectively connected to the bottom of the connecting plate and the top of the extrusion plate.

[0015] Furthermore, the shredding assembly 1 includes a motor 1 and a crushing tool 1, wherein the motor 1 is located outside the shredding chamber 1, and the crushing tool 1 is located inside the shredding chamber 1;

[0016] The motor 1 is connected to the crushing tool 1 to drive the crushing tool 1 to rotate.

[0017] Furthermore, a shredding chamber 2 is provided between the shredding chamber 1 and the discharge port, and is communicated with the inner spaces of the shredding chamber 1 and the discharge port;

[0018] A second shredding assembly is provided in the second shredding chamber;

[0019] A screen is provided on the outside of the second shredding component, and the screen is located inside the second shredding chamber.

[0020] Furthermore, the second shredding assembly includes a second motor and a second crushing tool, wherein the second motor is located outside the second shredding chamber, and the crushing tool is located inside the second shredding chamber;

[0021] The second motor is connected to the second crushing cutter to drive the second crushing cutter to rotate in the second shredding chamber;

[0022] The second crushing cutter is located inside the screen.

[0023] Furthermore, a cleaning assembly is provided inside the second shredding chamber, and the cleaning assembly includes a revolution assembly and a cleaning roller;

[0024] The revolution assembly is adapted to drive the cleaning roller to rotate with the axis of the screen as the center;

[0025] A brush is provided on the outer peripheral surface of the cleaning roller and contacts the screen.

[0026] Furthermore, the revolution assembly includes a third motor, a driving gear and a driven gear;

[0027] The driven gear is coaxially arranged with the screen, one side of the driven gear is rotatably mounted on the inner wall of the second shredding chamber, and the cleaning roller is connected to the other side of the driven gear;

[0028] The motor 3 is located outside the shredding chamber 2, and the driving gear is rotatably installed in the shredding chamber 2. The motor 3 is connected to the driving gear to drive the driving gear to rotate in the shredding chamber 2;

[0029] The driving gear is meshed with the driven gear.

[0030] Furthermore, a rotation assembly is provided between the cleaning roller and the driven gear;

[0031] The rotation component is suitable for driving the cleaning roller to rotate while revolving around the screen.

[0032] Furthermore, the self-rotating assembly includes a connecting plate, an outer gear disc and an inner gear disc;

[0033] One side of the connecting plate is fixedly connected to the driven gear, the outer gear disc is rotatably connected to the other side of the connecting plate, and the cleaning roller is fixedly connected to the outer gear disc;

[0034] The outer toothed disc is connected to the inner wall of the second shredding chamber, and the outer toothed disc is meshed with the inner toothed disc.

[0035] By adopting the above technical solution, the utility model has the following beneficial effects:

[0036] 1. Through the arrangement of the telescopic rod and the contraction spring, when the electric cylinder drives the extrusion disc to squeeze the pipe to be shredded, the extrusion disc drives the telescopic rod to contract within a certain range according to the rotation of the cutter and the vibration of the equipment, and cooperates with the contraction spring to reset, thereby avoiding excessive extrusion of the pipe and excessive wear of the rotating cutter for shredding.

[0037] 2. Through the setting of the structure of crushing tool 1 and crushing tool 2, the cooperation of the two crushing tools can make the pipe shredded more thoroughly. Finally, the qualified fragments are screened through the screen, and the unqualified ones are shredded again by crushing tool 2, which improves the quality and efficiency of shredding.

[0038] 3. Through the setting of the revolution component and the rotation component in the cleaning component, after the screen has been working for a long time, the revolution component drives the cleaning roller to perform a circular cleaning on the entire screen to avoid the shredded fragments being stuck in the mesh and affecting the normal work of the screen. The setting of the rotation component drives the cleaning roller to rotate on the basis of revolution, which further improves the cleaning efficiency and effect and improves the overall quality of shredding. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 It is a schematic diagram of the left side of the overall structure of the utility model;

[0040] Figure 2 It is a schematic diagram of the overall structure of the utility model on the right side;

[0041] Figure 3 This is a schematic diagram of the extrusion assembly structure of the utility model;

[0042] Figure 4 For the utility model Figure 3 Enlarged view of point A in the middle;

[0043] Figure 5 This is a schematic diagram of the overall internal structure of the device of the present invention;

[0044] Figure 6 This is a schematic diagram of the cleaning component structure of the present utility model;

[0045] Figure 7 For the utility model Figure 6 Enlarged view of point B in the middle.

[0046] In the figure: 1. Shredding chamber 1; 2. Shredding chamber 2; 3. Discharge port; 4. Processing chamber;

[0047] 5. Extrusion assembly; 51. Electric cylinder; 52. Connecting plate; 53. Telescopic rod; 54. Contraction spring; 55. Extrusion plate;

[0048] 6. Limiting assembly; 61. Placement plate; 62. Limiting plate;

[0049] 7. Shredder assembly 1; 71. Motor 1; 72. Crushing tool 1;

[0050] 8. Screen;

[0051] 9. Shredder assembly 2; 91. Motor 2; 92. Crushing tool 2;

[0052] 10. Cleaning assembly; 1001. Motor 3; 1002. Driving gear; 1003. Driven gear; 1004. Cleaning roller; 1005. Connecting plate; 1006. Outer gear disc; 1007. Inner gear disc. DETAILED DESCRIPTION

[0053] In order to make the contents of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments in conjunction with the accompanying drawings.

[0054] Example 1

[0055] like Figure 1 As shown, the pipe shredder includes:

[0056] Shredding room 1;

[0057] The discharge port 3, the shredding chamber 1 is connected to the discharge port 3;

[0058] Shredding assembly 1-7, shredding assembly 1-7 is arranged in shredding chamber 1;

[0059] Processing chamber 4, which is connected to shredding chamber 1, and is suitable for feeding the pipe into shredding chamber 1;

[0060] The extrusion assembly 5 is disposed in the processing chamber 4 and includes an electrically controlled cylinder 51 and an extrusion plate 55. The electrically controlled cylinder 51 is adapted to drive the extrusion plate 55 to move longitudinally in the processing chamber 4 to extrude the pipe;

[0061] The contraction assembly is suitable for connecting the electronically controlled cylinder 51 and the extrusion disc 55 .

[0062] like Figure 2 As shown, a limiting assembly 6 is provided on the processing chamber 4. The limiting assembly 6 is divided into two groups, which are respectively connected to both sides of the opening of the processing chamber 4. Each group of limiting assemblies 6 includes a limiting plate 62 and a placement plate 61. The limiting plate 62 is located above the placement plate 61.

[0063] like Figure 2 As shown, the retraction assembly includes a connecting plate 52, a telescopic rod 53 and a retraction spring 54;

[0064] The connecting disk 52 is connected to the bottom of the telescopic end of the electric control cylinder 51, the telescopic rod 53 is connected between the connecting disk 52 and the extrusion disk 55, the contraction spring 54 is sleeved on the outside of the telescopic rod 53, and the two ends of the contraction spring 54 are respectively connected to the bottom of the connecting disk 52 and the top of the extrusion disk 55.

[0065] like Figure 2 As shown, the shredding assembly 7 includes a motor 71 and a crushing tool 72. The motor 71 is located outside the shredding chamber 1, and the crushing tool 72 is located inside the shredding chamber 1.

[0066] The motor 1 71 is connected to the crushing tool 1 72 to drive the crushing tool 1 72 to rotate.

[0067] like Figure 2 As shown, a shredding chamber 2 2 communicating with the inner spaces of the shredding chamber 1 and the discharge port 3 is provided between the shredding chamber 1 and the discharge port 3;

[0068] A shredding assembly 2 9 is provided in the shredding chamber 2;

[0069] A screen 8 is provided on the outside of the shredding component 2 9 , and the screen 8 is located inside the shredding chamber 2 2 .

[0070] like Figure 2 As shown, the shredding assembly 2 9 includes a motor 2 91 and a crushing tool 2 92 . The motor 2 91 is located outside the shredding chamber 2 , and the crushing tool is located inside the shredding chamber 2 .

[0071] The second motor 91 is connected to the second crushing tool 92 to drive the second crushing tool 92 to rotate in the second shredding chamber 2;

[0072] The second crushing tool 92 is located inside the screen 8 .

[0073] The working principle of this embodiment is as follows:

[0074] When in use, first place the pipe to be shredded into the interior of the processing chamber 4 under the limit of the limit assembly 6, and then start the extrusion assembly 5 to extrude the pipe. The processing chamber 4 is rectangular, so the pipe needs to be placed vertically inside the processing chamber 4. After extrusion, the end face of the pipe rests on the crushing tool 1 72 in the shredding chamber 1, and after being crushed by the crushing tool 1 72, it enters the processing chamber 42, is crushed again by the crushing tool 2 92, and the crushed fragments are screened by the screen 8. The qualified fragments pass through the mesh on the screen 8 into the discharge port 3 and are discharged from the shredding chamber 2 2;

[0075] The limiting assembly 6 comprises a placement plate 61 for placing the pipe and a limiting plate 62 for limiting the left and right shaking of the pipe. This arrangement enables the pipe to enter the processing chamber 4 in a vertical and stable manner, facilitating the subsequent shredding process. The limiting assembly 6 can cooperate with an external automatic conveying device to achieve an automated effect.

[0076] The crushing tool 1 72 can be an auger, which can effectively send the pipe fragments into the interior of the processing chamber 42 after initially tearing the pipe, and then be shredded again by the crushing tool 2 92. It should be noted that the auger has a weak tearing ability, but it can also tear and transport commonly used plastic pipes and other pipes.

[0077] The fragments that have been initially shredded by the shredding tool 1 72 are transported to the interior of the shredding chamber 2 2, specifically to the interior of the screen 8, where they are further shredded by the rotating tool 2 until the fragments can pass through the sieve holes of the screen 8. The fragments that pass through the screen 8 are discharged from the discharge port 3, and the fragments that cannot pass through are shredded again by the rotating tool 2 until they are shredded to a size that can pass through the screen 8.

[0078] Example 2

[0079] like Figure 1 As shown, this embodiment further includes the following structures on the basis of the embodiment 1: a cleaning assembly 10 is provided inside the shredding chamber 2, and the cleaning assembly 10 includes a revolution assembly and a cleaning roller 1004;

[0080] The revolution assembly is suitable for driving the cleaning roller 1004 to rotate with the axis of the screen 8 as the center;

[0081] A brush is provided on the outer peripheral surface of the cleaning roller 1004 and contacts the screen 8 .

[0082] like Figure 2 As shown, the revolution assembly includes a motor 3 1001, a driving gear 1002 and a driven gear 1003;

[0083] The driven gear 1003 is coaxially arranged with the screen 8. One side of the driven gear 1003 is rotatably mounted on the inner wall of the shredding chamber 2. The cleaning roller 1004 is connected to the other side of the driven gear 1003.

[0084] The third motor 1001 is located outside the second shredding chamber 2, and the driving gear 1002 is rotatably mounted inside the second shredding chamber 2. The third motor 1001 is connected to the driving gear 1002 to drive the driving gear 1002 to rotate inside the second shredding chamber 2;

[0085] The driving gear 1002 is meshed with the driven gear 1003 .

[0086] like Figure 2 As shown, a self-rotating assembly is provided between the cleaning roller 1004 and the driven gear 1003;

[0087] The self-rotation assembly is suitable for driving the cleaning roller 1004 to rotate while revolving around the screen 8 .

[0088] like Figure 2 As shown, the self-rotating assembly includes a connecting plate 1005, an outer gear disc 1006 and an inner gear disc 1007;

[0089] One side of the connecting plate 1005 is fixedly connected to the driven gear 1003, the outer gear disc 1006 is rotatably connected to the other side of the connecting plate 1005, and the cleaning roller 1004 is fixedly connected to the outer gear disc 1006;

[0090] The outer toothed disc 1006 is connected to the inner wall of the shredding chamber 2 2 , and the outer toothed disc 1006 is meshed with the inner toothed disc 1007 .

[0091] The working principle of this embodiment is as follows:

[0092] During the long shredding operation, a large number of unqualified fragments will inevitably be blocked in the mesh of the screen 8, which will affect the entire shredding operation. The operator needs to constantly clean the screen 8. During the cleaning process, the shredding operation also needs to be stopped, and the unqualified fragments in the screen 8 need to be temporarily removed, which is extremely inconvenient.

[0093] Therefore, after a period of work or while the shredding work is in progress, the cleaning assembly 10 can be started to clean the screen 8;

[0094] When the cleaning component 10 is started, the motor 3 1001 drives the driving gear 1002 to rotate, and the driven gear 1003 is rotated by the meshing between the driving gear 1002 and the driven gear 1003. The cleaning roller 1004 located on the driven gear 1003 will rotate in the direction of rotation of the driven gear 1003. The initial position of the cleaning roller 1004 is against the outer surface of the cleaning roller 1004, and the driven gear 1003 revolves around the center of the screen 8, thereby achieving the cleaning roller 1004 also revolving around the center of the screen 8, and the cleaning roller 1004 will continuously rub against the mesh of the screen 8 to push the debris stuck in the screen 8 back into the inside of the screen 8, thereby achieving a cleaning effect;

[0095] The screen 8 can be a hard brush;

[0096] On the basis of the cleaning roller 1004 revolving around the screen 8, the cleaning roller 1004 itself is rotatably installed on the connecting plate 1005 through the outer toothed disc 1006, and the connecting plate 1005 is fixedly connected to the driven gear 1003. Therefore, when the driven gear 1003 drives the cleaning roller 1004 to revolve, the cleaning roller 1004 itself is also rotatable. During the revolution, the outer toothed disc 1006 is engaged with the fixed inner toothed disc 1007, so that the outer toothed disc 1006 is also constantly rotating, thereby realizing the self-rotation of the cleaning roller 1004. The final effect is that the cleaning roller 1004 rotates while revolving, further improving the cleaning efficiency of the mesh of the screen 8. The entire shredding work does not require the operator to stop work many times to clean the screen 8, reducing labor while also improving the overall efficiency of the shredding work.

[0097] The specific embodiments described above further illustrate the technical problems, technical solutions and beneficial effects solved by the present invention. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. Pipe shredder, characterized by: include: Shredding chamber one (1); A discharge port (3), wherein the shredding chamber (1) is in communication with the discharge port (3); A shredding assembly (7), wherein the shredding assembly (7) is disposed in the shredding chamber (1); a processing chamber (4), the processing chamber (4) being connected to the shredding chamber (1), the processing chamber (4) being suitable for feeding the pipe into the shredding chamber (1); An extrusion assembly (5), the extrusion assembly (5) being arranged in the processing chamber (4), the extrusion assembly (5) comprising an electrically controlled cylinder (51) and an extrusion disc (55), the electrically controlled cylinder (51) being adapted to drive the extrusion disc (55) to move longitudinally in the processing chamber (4) to extrude the pipe; A contraction assembly is provided, wherein the contraction assembly is adapted to connect the electric-controlled cylinder (51) and the extrusion disk (55).

2. The pipe shredder according to claim 1, characterized in that: A limiting assembly (6) is provided on the processing chamber (4), and the limiting assembly (6) is divided into two groups, which are respectively connected to both sides of the opening of the processing chamber (4), and each group of the limiting assembly (6) includes a limiting plate (62) and a placement plate (61), and the limiting plate (62) is located above the placement plate (61).

3. The pipe shredder according to claim 1, characterized in that: The contraction assembly includes a connecting plate (52), a telescopic rod (53) and a contraction spring (54); The connecting plate (52) is connected to the bottom of the telescopic end of the electric control cylinder (51), the telescopic rod (53) is connected between the connecting plate (52) and the extrusion plate (55), the contraction spring (54) is sleeved on the outside of the telescopic rod (53), and the two ends of the contraction spring (54) are respectively connected to the bottom of the connecting plate (52) and the top of the extrusion plate (55).

4. The pipe shredder according to claim 1, characterized in that: The shredding assembly (7) comprises a motor (71) and a crushing tool (72), wherein the motor (71) is located outside the shredding chamber (1), and the crushing tool (72) is located inside the shredding chamber (1); The motor 1 (71) is connected to the crushing tool 1 (72) to be suitable for driving the crushing tool 1 (72) to rotate.

5. The pipe shredder according to claim 1, characterized in that: A shredding chamber 2 (2) is provided between the shredding chamber 1 (1) and the discharge port (3), and is communicated with the internal spaces of the shredding chamber 1 (1) and the discharge port (3); The second shredding chamber (2) is provided with a second shredding assembly (9); A screen (8) is provided outside the second shredding component (9), and the screen (8) is located inside the second shredding chamber (2).

6. The pipe shredder according to claim 5, characterized in that: The second shredding assembly (9) includes a second motor (91) and a second crushing tool (92), wherein the second motor (91) is located outside the second shredding chamber (2), and the crushing tool is located inside the second shredding chamber (2); The second motor (91) is connected to the second crushing tool (92) to drive the second crushing tool (92) to rotate in the second shredding chamber (2); The second crushing cutter (92) is located inside the screen (8).

7. The pipe shredder according to claim 5, characterized in that: A cleaning assembly (10) is provided inside the second shredding chamber (2), and the cleaning assembly (10) includes a revolution assembly and a cleaning roller (1004); The revolution assembly is suitable for driving the cleaning roller (1004) to rotate with the axis of the screen (8) as the center; A brush is provided on the outer peripheral surface of the cleaning roller (1004) and is in contact with the screen (8).

8. The pipe shredder according to claim 7, characterized in that: The revolution assembly includes a motor 3 (1001), a driving gear (1002) and a driven gear (1003); The driven gear (1003) is coaxially arranged with the screen (8), one side of the driven gear (1003) is rotatably mounted on the inner wall of the second shredding chamber (2), and the cleaning roller (1004) is connected to the other side of the driven gear (1003); The motor three (1001) is located outside the shredding chamber two (2), and the driving gear (1002) is rotatably mounted in the shredding chamber two (2). The motor three (1001) is connected to the driving gear (1002) to drive the driving gear (1002) to rotate in the shredding chamber two (2); The driving gear (1002) is meshed with the driven gear (1003).

9. The pipe shredder according to claim 8, characterized in that: A rotation component is provided between the cleaning roller (1004) and the driven gear (1003); The self-rotation component is suitable for driving the cleaning roller (1004) to rotate while revolving around the screen (8).

10. The pipe shredder according to claim 9, characterized in that: The self-rotating assembly comprises a connecting plate (1005), an outer gear disc (1006) and an inner gear disc (1007); One side of the connecting plate (1005) is fixedly connected to the driven gear (1003), the outer toothed disc (1006) is rotatably connected to the other side of the connecting plate (1005), and the cleaning roller (1004) is fixedly connected to the outer toothed disc (1006); The outer toothed disc (1006) is connected to the inner wall of the second shredding chamber (2), and the outer toothed disc (1006) is meshed with the inner toothed disc (1007).

Citation Information

Patent Citations

  • Tubular product shredding machine

    CN215586718U