Auxiliary production equipment for waterproof cartons

Abstract

Auxiliary production equipment for waterproof cartons comprises an electric linear sliding table, a spray head, a glue box, an air compressor, a spraying bin, an electromagnetic valve, a pressure switch, an electric clamping turnover mechanism and a control circuit. Wherein two electric linear sliding tables are installed at the lower end of the spraying bin, the third electric linear sliding table and the fourth electric linear sliding table are installed at the inner upper end of the spraying bin, and the fifth electric linear sliding table is installed on the lower side of a sliding block of the third electric linear sliding table and the lower side of a sliding block of the fourth electric linear sliding table. A glue box is installed at the upper end outside the spraying bin, a glue inlet pipe is installed at the lower end of the fifth electric linear sliding table and connected with the upper end of a first electromagnetic valve, the lower end of the first electromagnetic valve is connected with the upper end of a spraying head, a glue box glue outlet pipe is connected with the glue inlet pipe, and a pressure switch, a second electromagnetic valve and a glue adding pipe are installed at the upper end of the glue box. The two sets of electric clamping turnover mechanisms are mounted on the inner sides of sliding blocks of the two electric linear sliding tables; and the control circuit is arranged in the element box. According to the utility model, convenience is brought to workers, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of carton production devices, in particular to auxiliary production equipment for waterproof cartons. Background Art

[0002] Waterproof cartons are specialized cartons designed to prevent water intrusion and protect their contents from moisture. Highly waterproof, they can withstand immersion in water without debonding, making them suitable for use in a variety of humidity environments, particularly high humidity conditions such as refrigerated and frozen storage. The manufacturing process for waterproof cartons involves spraying waterproof adhesive, waxing, and bonding waterproof plastic layers. Spraying waterproof adhesive is widely used in this field due to its relatively low cost, high quality, and high production efficiency.

[0003] In the prior art, the production method of spraying waterproof glue to prepare waterproof cartons is generally that an electric glue pump extracts the waterproof glue from the glue box and pressurizes it, and then enters the spray gun. The staff holds the spray gun and sprays the mist glue through the nozzle of the spray gun, and performs full coverage spraying on the surface of the carton board that has not been assembled into a carton. After spraying the glue, the carton board is dried by a drying equipment, and then the carton board is processed into a finished waterproof carton. Although the existing production method of spraying waterproof glue to prepare waterproof cartons meets production needs to a certain extent, it is limited by equipment and still has the following technical disadvantages. Specifically, since the staff holds the spray gun and approaches the carton board to spray glue, after spraying one end of the carton board, the staff is also required to turn the carton board over (spraying glue on the original lower side). The above-mentioned manual operation method will bring inconvenience to the staff and increase production costs. More importantly, because the staff is too close to the spraying point for a long time, the staff will breathe in the harmful components in the glue, which will more or less have an adverse effect on their health. Utility Model Content

[0004] In order to overcome the drawbacks of the existing production method of preparing waterproof cartons by spraying waterproof glue, which exists in the manual glue spraying operation on the carton board due to the lack of a practical equipment, the utility model provides an auxiliary production equipment for waterproof cartons under the joint action of relevant mechanisms. The staff only needs to clamp the two sides of the carton board to a fixed work station, and the nozzle can automatically move back and forth and left and right to spray glue on the entire surface of the carton board. After the upper end of the carton board is sprayed, the staff can rotate the lower end of the carton board to the upper end to continue the glue spraying operation through a simple power switch operation, thereby bringing convenience to the staff and correspondingly improving the work efficiency.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] Auxiliary production equipment for waterproof cartons, including an electric linear slide, a nozzle, a glue tank, an air compressor, a spray chamber, a solenoid valve, and a pressure switch, characterized in that it also has an electric clamping and flipping mechanism and a control circuit; the front side of the spray chamber is an open structure, and there are multiple electric linear slides, two of which are installed on both sides of the inner lower end of the spray chamber, the third electric linear slide and the fourth electric linear slide are installed on both sides of the inner upper end of the spray chamber, and the fifth electric linear slide is installed on the lower side ends of the sliding blocks of the third and fourth electric linear slides; the glue tank is installed on the outer upper end of the spray chamber, and the lower end of the sliding block of the fifth set of electric linear slides is installed with a glue feed pipe, and the side end of the glue feed pipe is installed with a branch pipe, there are at least two solenoid valves, the lower end of the glue feed pipe is connected to the upper end of the first solenoid valve, and the lower end of the first solenoid valve is connected to the upper end of the nozzle; the lower end of the glue tank is installed There is a glue outlet pipe, which is connected to the branch pipe through a hose. Connecting pipes are installed on the upper and side ends of the glue box. The other ends of the two connecting pipes are respectively connected to the pressure switch and one end of the second solenoid valve, and the other end of the second solenoid valve is connected to the exhaust pipe of the air compressor; a glue adding pipe and a sealing cover are installed on the upper end of the glue box; there are at least two sets of electric clamping and flipping mechanisms, each set of electric clamping and flipping mechanisms includes a motor reducer and a clamp, and bolts are distributed on the upper end of the clamp. The side end of the rotating shaft of the motor reducer and the outer end of the clamp are installed together, and the motor reducers of the two sets of electric clamping and flipping mechanisms are respectively installed on the inner side of the sliding blocks of two of the electric linear slides; the control circuit is installed in the component box, and the power output end of the pressure switch is electrically connected to one end of the power input of the second solenoid valve; the power output end of the control circuit is electrically connected to the power input end of the third, fourth and fifth electric linear slides respectively.

[0007] Furthermore, the solenoid valve is a normally closed valve core solenoid valve.

[0008] Furthermore, the pressure switch is a normally closed contact pressure switch with adjustable electrical contacts.

[0009] Furthermore, the clamping openings of the two sets of electric clamping and flipping mechanisms are located on the inner side.

[0010] Furthermore, the lower end of the nozzle has a spray hole.

[0011] Furthermore, the control circuit includes a time controller and a power switch that are electrically connected, and the power input ends of the two power switches are respectively connected to the power input ends of the three sets of time controllers.

[0012] Compared with the existing technology, the present invention has the following beneficial effects: (1) Before the operation, the left and right sides of the carton board to be sprayed with glue are fixedly clamped in the clamping jaws of two sets of electric clamping and flipping mechanisms. Two of the electric linear slides can control the carton board to be at a suitable spraying height. During the spraying, the control circuit will drive the nozzle to automatically move back and forth and left and right through the other three electric linear slides to spray glue on the entire surface of the carton board; (2) After the upper side of the carton board is sprayed, the staff can simply operate the power switch to drive the lower side of the carton board to rotate to the upper end through the two sets of electric clamping and flipping mechanisms to continue the spraying operation. The present invention brings convenience to the staff and correspondingly improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 It is a road map of the present utility model. DETAILED DESCRIPTION

[0016] Figure 1-Figure 2As shown in the figure, an auxiliary production equipment for waterproof cartons includes a power switch, a power module W1, an electric linear slide, a nozzle 1, a glue tank 2, an air compressor (not shown in the figure), a spray chamber 3, solenoid valve batteries DC1 and DC2, a pressure switch T, and an electric clamping and flipping mechanism 4 and a control circuit 5; the front end of the spray chamber 3 is an open structure, and there are five electric linear slides, of which two electric linear slides M1 are vertically distributed, and the lower ends of their shells are respectively installed on the middle of the left and right sides of the inner lower end of the spray chamber 3 by bolts, and the sliding blocks of the two electric linear slides M1 are in the inner face-to-face structure, and the third electric linear slide and the fourth electric linear slide M2 ​​are longitudinally distributed, and the upper ends of their shells are respectively installed on the inner lower end of the spray chamber 3 by bolts. The left and right sides of the inner upper end of the spray chamber 3, and the sliding blocks of the third electric linear slide and the fourth electric linear slide M2 ​​are located on the lower side, and the upper end of the shell of the fifth electric linear slide M3 is horizontally distributed and the left and right sides are respectively installed on the lower side ends of the sliding blocks of the third electric linear slide and the fourth electric linear slide M2 ​​by bolts; a fixed seat 21 is welded around the lower end of the glue box, and the lower ends of the four fixed seats 21 are respectively installed on the outer upper end of the spray chamber 3 by bolts, and a glue feed pipe 6 is vertically welded to the lower end of the sliding block of the fifth set of electric linear slide M3, and a branch pipe 61 that communicates with its interior is welded to the middle of the right upper end of the glue feed pipe 6. There are two solenoid valves, the lower end of the glue feed pipe 6 and the upper end of the first solenoid valve DC1 The lower end of the first solenoid valve DC1 and the upper end of the nozzle 1 are connected by threads; a glue outlet pipe communicating with the interior is welded to the middle of the lower end of the glue tank 2, and the glue outlet pipe and the branch pipe 61 are connected through a soft rubber tube 7 with a length margin (there is a large opening in the middle of the upper end of the spray chamber 3, and the soft rubber tube is located in the opening). A connecting pipe communicating with the interior is welded to the left and right upper middle parts of the upper end of the glue tank 2 respectively, and the other ends of the two connecting pipes are respectively connected to the air inlet pipe of the pressure switch T and one end of the second solenoid valve DC2 by threads. The other end of the second solenoid valve DC2 is connected to the exhaust pipe of the air compressor tank by a pipeline; a glue adding pipe 22 communicating with the interior is welded to the middle of the upper end of the glue tank 2, and the glue adding pipe 22 A sealing cover 23 is threadedly installed on the upper end, and glue is added to the glue box 2; the electric clamping and flipping mechanism 4 has two identical sets, each set of electric clamping and flipping mechanism includes a motor reducer M, a "["-shaped clamp 41, and two thread holes are distributed in the front and back of the upper end of the clamp, and a manual bolt 42 is screwed into each thread hole. The side end of the rotating shaft of the motor reducer M and the middle part of the outer end of the clamp 41 are welded together, and the outer sides of the shells of the motor reducers M of the two sets of electric clamping and flipping mechanisms are respectively installed horizontally on the inner sides of the sliding blocks of two of the electric linear slides M1 through bolts; the power module W1, the power switch, and the control circuit 5 are installed in the component box 8 at the right outer end of the spray bin (the component box 8 is installed at the right outer end of the spray bin 3).

[0017] Figure 1-Figure 2As shown in the figure, solenoid valves DC1 and DC2 are normally closed valve core solenoid valves (2W). Pressure switch T is a finished product with adjustable electrical contacts and normally closed contact pressure switches. The openings of the jaws 41 of the two electric clamping and flipping mechanisms are located on the inside and face each other. The length of the soft rubber hose 7 is greater than the length of the sliders of the third and fourth electric linear slides M2 when they move to the left and right dead centers, and greater than the length of the sliders of the fifth electric linear slide M3 when they move to the front and rear dead centers. A spray hole is located in the middle of the lower end of the nozzle 1. A vertical pipe is welded to the middle of the upper end of the nozzle 1, connecting to the interior. The upper end of the vertical pipe is threadedly connected to the lower end of the first solenoid valve DC1. The control circuit includes three time controllers W2, W3, and W4 and power switches AS2, S3, and S5, connected via circuit board wiring. The power input pins 1 and 2 of the power switches AS2 and AS5 are connected in series with the power input pins 1 and 2 of the three time controllers W2, W3, and W4 via power switch AS3. The handles of power switches AS2, AS3, and AS5, and power switches S, S1, and S4 are located outside the front opening of component box 8. Power module W1 is a finished 220V AC to 24V DC power module; electric linear slides M1, M2, and M3 are finished 100W electric screw-type slides; time controllers W2, W3, and W4 are finished KG316T time-controlled switches with two power inputs, two power outputs, and seven setting buttons. A technician can set the output time of the two power outputs by operating each of the seven buttons; motor reducer M is a coaxial motor gear reducer (60W power).

[0018] Figure 1-Figure 2As shown in the figure, power module W1's power input terminals 1 and 2 are connected to the two poles of the AC 220V power supply via wires. Power module W1's power output terminal 3 is connected to the power input terminals of pressure switch T and power switch S4 via wires. Power module W1's power output terminals 3 and 4 are connected to the control circuit's power input terminal, time controller W4, and power switches S and S1's power input terminals 1 and 2, respectively, via wires. The power output terminal of the first power switch S4, the power output terminal of pressure switch T, and the negative power output terminal 4 of power module W1 are connected to the power input terminals of the two solenoid valves DC1 and DC2, respectively, via wires. Power output terminals 3, 4, and pins 5, 6 of the second and third power switches S1 are connected to the positive and negative, and negative and positive, power input terminals of the motor reducers M of the two electric linear slides M1 and the two electric clamping and flipping mechanisms, respectively, via wires. The power output terminals 3 and 4 of the two time controllers W2 and W3 are connected to the positive and negative, and negative and positive, power input terminals of the fifth electric linear slide M3, respectively, via wires. The power output terminals 3 and 4 of the time controller W4 are connected to the positive and negative power input terminals of the third and fourth electric linear slides M2, respectively, via wires. The power output terminals of the power switches AS2 and AS5 are connected to the positive and negative power input terminals of the third and fourth electric linear slides M2, and the fifth electric linear slide M3, respectively, via wires.

[0019] Figure 1-Figure 2 As shown in FIG, after AC 220V power enters the power input terminal of power module W1, pins 3 and 4 of power module W1 output stable DC 24V power to the control circuit and power switch S as well as the power input terminals of S1, S4, and S3. Before operation, the left and right sides of the carton board to be glued are fixedly clamped horizontally in the clamping jaws 41 of two sets of electric clamping and flipping mechanisms. Then, multiple manual bolts 42 are tightened to start the glue spraying operation (the carton board is in a horizontal state). The staff can adjust the height of the carton board as needed. After turning the handle of the power switch S1 to the left or right, the 1 and 2 pins and the 3 and 4 pins or the 5 and 6 pins of the power switch S1 are connected respectively. In this way, the positive and negative or negative and positive power input terminals of the two sets of electric linear slides M1 will be energized. After the positive and negative power input terminals of the two sets of electric linear slides M1 are energized, their sliding blocks will drive the carton board to an upward height. After the negative and positive power input terminals of the two sets of electric linear slides M1 are energized, their sliding blocks will drive the carton board to a lower height. After the height is reached, turn off the power switch S1, so that the carton board is located at a suitable position at the lower end of the nozzle 1 (the purpose of adjusting the height can also make the clamps 41 of the two sets of electric clamping and flipping mechanisms drop in height before and after spraying, so as to facilitate the flipping of the carton board).

[0020] Figure 1-Figure 2As shown, when the pressure in glue tank 2 falls below a certain level (e.g., below 0.1 MPa), the internal contacts of pressure switch T close, energizing the solenoid valve DC2 and opening the valve core, allowing compressed air from the air compressor to enter glue tank 2. When the pressure in glue tank 2 rises above a certain level (e.g., above 0.1 MPa), the internal contacts of pressure switch T open, de-energizing the valve core of solenoid valve DC2 and closing the valve core, preventing compressed air from entering the glue tank. This allows the new system to maintain a constant pressure in the glue tank during operation, with the high-pressure compressed air driving the glue out through the nozzle at the lower end of nozzle 1. When the operator turns on power switch S4, solenoid valve DC1 opens, and the pressurized air in glue tank 2 drives the glue inside through flexible hose 7 and into the inlet hose 6. The glue is then sprayed downward through the nozzle of the nozzle in a mist-like form. The process for this automatic spraying system is as follows (turn on power switch AS3). (1) Pins 3 and 4 of the time controller W2 output 8 seconds of power (time adjustable) to the positive and negative power input terminals of the electric linear slide M3. Then, the electric linear slide M3 drives the spray gun head to move from left to right to spray glue on the upper end surface of the carton board. (2) Pins 3 and 4 of the time controller W4 (time adjustable) output 3 seconds of power to the positive and negative power input terminals of the two sets of electric linear slides M2. Then, the electric linear slide M2 ​​drives the spray gun head to move from front to back to the right to the next spraying point to spray glue on the upper end surface of the carton board and the back side of the sprayed surface. (3) The time controller W3 (time adjustable) outputs 8 seconds of power from its 3rd and 4th pins to the positive and negative power input terminals of the electric linear slide M3, so that the electric linear slide M3 drives the spray gun head to move from right to left to spray glue on the upper end surface of the carton board; (4) The time controller W4 (time adjustable) outputs 3 seconds of power from its 3rd and 4th pins to the positive and negative power input terminals of the two sets of electric linear slides M2, so that the electric linear slide M2 ​​drives the spray gun head to move from front to back to the right to the next spraying point to continue spraying glue on the upper end surface of the carton board and the back side of the sprayed surface. (5) The above processes (1) to (4) are continuously circulated, and the mist glue sprayed by the nozzle can automatically spray glue on the front, back, left and right of the carton board surface.(6) After the glue spraying is completed on the upper surface of the carton board, the staff turns off the power switch AS3. After the staff turns the handle of the power switch S1 to the right, the negative and positive power input terminals of the two sets of electric linear slides M1 are energized and their sliding blocks will drive the carton board to descend. After the height is reached, the power switch S1 is turned off. Then, the staff can turn the handle of the power switch S to the left or right by hand, and the 1, 2 feet and 3, 4 feet or 5, 6 feet of the power switch S are connected respectively. In this way, the positive and negative or negative or positive terminals of the motor reducer M of the two sets of electric clamping and flipping mechanisms are connected. The positive and negative power input terminals of the two motor reducers M are energized, and the shafts thereof drive the carton board to rotate clockwise and flip over. The shafts thereof drive the carton board to rotate counterclockwise and flip over. When the lower side of the carton board flips to the level of the upper side, the power switch S is turned off. The staff member turns the handle of the power switch S1 to the left, and when the negative and positive power input terminals of the two electric linear slides M1 are energized, the sliding blocks thereof drive the carton board to rise to a certain height. When the height is reached, the power switch S1 is turned off. (7) The staff member turns on the power switch AS2, and the negative and positive power input terminals of the two electric linear slides M2 are energized, and the sliding blocks thereof drive the electric linear slide M3 and the nozzle to move forward to the stop point, and then the power switch AS2 is turned off (and the power switch AS5 is turned on, and the negative and positive power input terminals of the electric linear slide M3 are energized, and the sliding blocks thereof drive the nozzle to move to the left stop point, and then the power switch AS4 is turned off). (8) Turn on the power switch AS3, and the glue spraying operation can be carried out on the original lower side end (now located at the upper end) of the carton board in the same manner as the above (1) to (4). This new type brings convenience to the staff and correspondingly improves work efficiency.

[0021] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from all perspectives, the embodiments should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that come within the meaning and range of equivalents of the claims be included in the present invention.

[0022] In addition, it should be understood that although this specification is described in terms of implementation methods, the implementation methods do not only include an independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in the embodiments can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. An auxiliary production equipment for waterproof cartons, including an electric linear slide, a nozzle, a glue tank, an air compressor, a spray chamber, a solenoid valve, and a pressure switch, characterized in that: It also has an electric clamping and flipping mechanism and a control circuit; the front side of the spraying chamber is an open structure, and there are multiple electric linear slides, two of which are installed on both sides of the inner lower end of the spraying chamber, the third electric linear slide and the fourth electric linear slide are installed on both sides of the inner upper end of the spraying chamber, and the fifth electric linear slide is installed on the lower side ends of the sliding blocks of the third electric linear slide and the fourth electric linear slide; the glue tank is installed at the outer upper end of the spraying chamber, and a glue inlet pipe is installed at the lower end of the sliding block of the fifth set of electric linear slides, and a branch pipe is installed at the side end of the glue inlet pipe. There are at least two solenoid valves, and the lower end of the glue inlet pipe is connected to the upper end of the first solenoid valve, and the lower end of the first solenoid valve is connected to the upper end of the nozzle; a glue outlet pipe is installed at the lower end of the glue tank, and the glue outlet pipe and the branch pipe are connected via a hose. There are connecting pipes, the other ends of the two connecting pipes are respectively connected to the pressure switch and one end of the second solenoid valve, and the other end of the second solenoid valve is connected to the exhaust pipe of the air compressor; the upper end of the glue box is equipped with a glue adding hose and a sealing cover; there are at least two sets of electric clamping and flipping mechanisms, each set of electric clamping and flipping mechanisms includes a motor reducer and a clamp, and the upper end of the clamp is distributed with bolts, the side end of the rotating shaft of the motor reducer and the outer end of the clamp are installed together, and the motor reducers of the two sets of electric clamping and flipping mechanisms are respectively installed on the inner side of the sliding blocks of two of the electric linear slides; the control circuit is installed in the component box, and the power output end of the pressure switch is electrically connected to one end of the power input of the second solenoid valve; the power output end of the control circuit is electrically connected to the power input end of the third, fourth and fifth electric linear slides respectively.

2. The auxiliary production equipment for waterproof cartons according to claim 1, characterized in that: The solenoid valve is a normally closed spool solenoid valve.

3. The auxiliary production equipment for waterproof cartons according to claim 1, characterized in that: The pressure switch is a normally closed contact pressure switch with adjustable electric contacts.

4. The auxiliary production equipment for waterproof cartons according to claim 1, characterized in that: The clamping openings of the two sets of electric clamping and turning mechanisms are located on the inner side.

5. The auxiliary production equipment for waterproof cartons according to claim 1, characterized in that: The lower end of the nozzle is provided with a spray hole.

6. The auxiliary production equipment for waterproof cartons according to claim 1, characterized in that: The control circuit comprises a time controller and a power switch which are electrically connected. The power input ends of the two power switches are respectively connected to the power input ends of the three sets of time controllers.

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