Oiling device for alloy steel wire production
By designing an oiling device for alloy steel wire production, using a drive mechanism and a grinding structure to remove impurities on the wire surface, and scraping off excess oil with a rubber ring, the problems of uneven oiling and oil dripping in the existing technology are solved, achieving the effect of uniform oiling and cost savings.
Patent Information
- Application Number
- CN202421666346.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The existing alloy steel wire surface oiling device causes uneven oiling due to impurities on the wire surface, which affects the oiling effect and causes oil dripping and waste.
A lubrication device for alloy steel wire production was designed, consisting of a drive mechanism, a grinding structure, and an oiling mechanism. The drive mechanism moves the wire, while the grinding mechanism removes impurities from the wire surface to ensure uniform oiling. A rubber ring scrapes off excess oil to prevent dripping.
The uniform oiling of the surface of the alloy steel wire is achieved, the waste caused by oil dripping is avoided, and the production efficiency and oiling effect are improved.
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Figure CN223337694U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire processing equipment, in particular to an oiling device for alloy steel wire production. Background Art
[0002] Alloy steel wire: also called alloy steel wire, is a steel wire produced by drawing alloy steel wire rod as raw material. Alloy steel wire has properties that are superior to or not possessed by carbon steel wire. Types of alloy steel wire include alloy tool steel wire, bearing steel wire, alloy tool steel wire, alloy spring steel wire, alloy welding wire, alloy cold forging wire, and alloy steel wire, etc.
[0003] In the production of alloy steel wire, after annealing, the surface of the alloy steel wire is relatively rough, which makes it difficult to tighten the product when winding. After winding, it is relatively fluffy. The wire wound on the winding rack cannot meet the rated winding length requirements, and the winding efficiency is low, which affects production. Therefore, in actual production, it is necessary to oil the surface of the alloy steel wire.
[0004] However, when the existing alloy steel wire surface oiling device is in use, impurities exist on the wire surface, resulting in uneven oiling, which affects the oiling effect. In addition, part of the oil will drip during oiling, causing waste. Therefore, it is necessary to evenly coat the oil layer on the surface of the alloy steel wire and collect the dripping oil to save costs. Utility Model Content
[0005] The purpose of the utility model is to provide an oiling device for alloy steel wire production, which solves the problem that the existing alloy steel wire surface oiling device mentioned in the above background technology has uneven oiling due to the presence of impurities on the wire surface during use, affecting the oiling effect, and some oil dripping during oiling, causing waste.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is an oiling device for alloy steel wire production, comprising a base plate, on which a driving mechanism, a grinding structure and an oiling structure are sequentially arranged, and the grinding mechanism and the oiling structure are both provided with wire holes on the same horizontal line, the grinding mechanism comprises a grinding seat fixedly connected to the base plate, the upper end of the grinding seat is fixedly connected to a mounting plate, one side of the mounting plate is rotatably connected to a disc, the outer side of the disc is provided with a tooth groove, the wire hole passes through the mounting plate and the disc, the upper end of the mounting plate is fixedly connected to a grinding motor, the end of the output shaft of the grinding motor is fixedly connected to a gear, the gear is engaged with the disc through the tooth groove, grinding discs are provided on both sides of the wire hole, and a rubber ring is provided on the grinding mechanism.
[0007] As a preferred solution, a driven disk is provided on the other side of the mounting plate, and a symmetrically arranged connecting rod is fixedly connected to the side of the driven disk close to the disc, and the connecting rod is fixedly connected to the disc through an avoidance hole provided on the mounting plate, and two secondary motors are fixedly connected to the side of the driven disk away from the disc, and the output shafts of the two secondary motors are fixedly connected to the grinding disc through avoidance holes provided on the mounting plate and the disc.
[0008] As a preferred solution, the driving mechanism includes a driving seat fixed on the base plate, and two symmetrically arranged connecting rods are provided at the upper end of the driving seat. The upper ends of the two connecting rods are respectively fixedly connected to driving wheels, and any connecting rod is connected to the driving seat through a driving motor, and the other connecting rod is directly connected to the driving seat for rotation.
[0009] As a preferred solution, the oiling mechanism includes an oiling seat fixedly connected to the base plate, the top of the oiling seat is fixedly connected to an oil groove, the wire hole passes through the oil groove, the oil groove is filled with oil whose liquid level does not exceed the wire hole, a connecting frame is fixedly connected between the upper ends of the side walls on both sides of the oil groove, the lower end of the connecting frame is fixedly connected to an electric push rod, the end of the electric push rod is fixedly connected to a sponge, and an oiling hole matching the wire is opened inside the sponge, and the oiling hole corresponds to the position of the wire hole.
[0010] As a preferred solution, the rubber ring is fixedly connected to the inner wall of the oil tank on the side away from the grinding mechanism, and is arranged around the outer side of the outer wire hole.
[0011] As a preferred solution, a winding mechanism is provided on the base plate, and the winding mechanism includes a winding seat fixedly connected to the base plate, the upper end of the winding seat is fixedly connected to a winding motor, and the output shaft of the winding motor is detachably fixedly connected to a winding disk.
[0012] As a preferred solution, the lower surface of the base plate is provided with symmetrically arranged moving wheel sets.
[0013] Compared with the prior art, the beneficial effects of the present invention include:
[0014] The utility model drives the wire to move by setting a driving mechanism, and grinds and oils the wire through a grinding mechanism and an oiling mechanism, so as to prevent the problem of uneven oiling caused by impurities on the surface of the wire, which affects the oiling effect. During oiling, excess oil is scraped off by a rubber ring to avoid waste caused by oil dripping. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the utility model;
[0016] Figure 2 This is a schematic diagram of the specific structure of the driving mechanism of an embodiment of the utility model;
[0017] Figure 3 This is a schematic diagram of the specific structure of the grinding structure drive of an embodiment of the utility model. DETAILED DESCRIPTION
[0018] It is easy to understand that according to the technical solution of the present invention, without changing the essential spirit of the present invention, a person skilled in the art can propose a variety of interchangeable structural methods and implementation methods. Therefore, the following specific embodiments and drawings are only illustrative of the technical solution of the present invention and should not be regarded as the entire present invention or as a limitation or restriction of the technical solution of the present invention.
[0019] The following will be combined with the instructions Figure 1-3 The above technical solutions are described in detail with specific implementation methods:
[0020] The utility model provides an oiling device for alloy steel wire production, comprising a base plate 1, on which a driving mechanism, a grinding structure and an oiling structure are sequentially arranged, the grinding mechanism and the oiling structure are both provided with wire holes 2 on the same horizontal line, the grinding mechanism comprising a grinding seat 3 fixedly connected to the base plate 1, the upper end of the grinding seat 3 is fixedly connected to a mounting plate 4, one side of the mounting plate 4 is rotatably connected to a disc 5, the outer side of the disc 5 is provided with a tooth groove, the wire hole 2 passes through the mounting plate 4 and the disc 5, the upper end of the mounting plate 4 is fixedly connected to a grinding motor 6, the end of the output shaft of the grinding motor 6 is fixedly connected to a gear 7, the gear 7 is engaged with the disc 5 through the tooth groove, grinding discs 8 are provided on both sides of the wire hole 2, and a rubber ring 9 is provided on the grinding mechanism.
[0021] When oiling the alloy steel wire, the starting end of the wire is placed on the driving mechanism, and the driving mechanism can drive the wire to move. During the movement, the wire will pass through the grinding mechanism and the oiling mechanism in turn, thereby completing the grinding and oiling processes. While the wire is placed on the driving mechanism, the grinding motor 6 drives the gear 7 to rotate, thereby driving the disc 5 connected to the gear 7 through the tooth groove to rotate, and then driving the grinding disc 8 on the disc 5 to rotate about the central axis of the disc 5. When the wire passes through the grinding mechanism, the wire will pass through the wire hole 2 and enter between the two grinding discs 8. The rotating grinding disc 8 will grind the wire, thereby removing burrs and debris on the wire to avoid affecting the subsequent oiling work. After the wire slot completes the oiling operation in the oiling mechanism, the rubber ring 9 on the grinding mechanism can remove excess oil on the wire to avoid dripping and causing waste.
[0022] As a preferred embodiment, a driven disc 10 is provided on the other side of the mounting plate 4. A symmetrically arranged connecting rod 11 is fixedly connected to the side of the driven disc 10 close to the disc 5. The connecting rod 11 is fixedly connected to the disc 5 through a clearance hole provided on the mounting plate 4. Two secondary motors 12 are fixedly connected to the side of the driven disc 10 away from the disc 5. The output shafts of the two secondary motors 12 are fixedly connected to the grinding disc 8 through the clearance holes provided on the mounting plate 4 and the disc 5. When the grinding motor 6 is working to drive the disc 5 to rotate, the disc 5 will drive the driven disc 10 to rotate through the connecting rod 11, so that the secondary motor 12 on the driven disc 10 can rotate synchronously with the disc 5. When the wire passes through the grinding mechanism, the secondary motor 12 works to drive the grinding disc 8 to rotate with its own central axis as the axis, thereby further grinding the wire and improving the grinding effect.
[0023] As a preferred embodiment, the drive mechanism includes a drive base 13 fixed to the base plate 1. The upper end of the drive base 13 is provided with two symmetrically arranged connecting rods 14. The upper ends of the two connecting rods 14 are respectively fixedly connected to drive wheels 15. One connecting rod 14 is connected to the drive base 13 via a drive motor 16, and the other connecting rod 14 is directly connected to the drive base 13 for rotation. When placing the wire, the wire is placed between the two drive wheels 15. At this time, the two drive wheels 15 come into contact with the wire. Then, the drive motor 16 is started, so that the drive wheel 15 connected to the drive motor 16 can rotate, and with the cooperation of the other drive wheel 15, the wire can move.
[0024] As a preferred embodiment, the oiling mechanism includes an oiling seat 17 fixedly connected to the base plate 1, the top of the oiling seat 17 is fixedly connected to an oil groove 18, the wire hole 2 passes through the oil groove 18, and the oil groove 18 is filled with oil whose liquid level does not exceed the wire hole 2. A connecting frame 19 is fixedly connected between the upper ends of the side walls on both sides of the oil groove 18, and the lower end of the connecting frame 19 is fixedly connected to an electric push rod 20. The end of the electric push rod 20 is fixedly connected to a sponge 21, and an oiling hole 22 that matches the wire is opened inside the sponge 21, and the oiling hole 22 corresponds to the position of the wire hole 2. Before oiling, the electric push rod 20 is pushed downward, thereby driving the sponge 21 to move downward until the sponge 21 is completely immersed in the oil, so that the oil can be absorbed by the sponge 21. Then the electric push rod 20 is retracted. At this time, the oiling hole 22 on the sponge 21 is reset to correspond to the wire hole 2 again. When the wire passes through the oiling mechanism, it enters the oil tank 18 through the wire hole 2 on one side and passes through the oiling hole 22 and extends out through the wire hole 2 on the other side. During this process, the sponge 21 can coat the surface of the wire with oil to complete the oiling work. Preferably, the aperture of the oiling hole 22 is slightly smaller than the diameter of the wire to facilitate oiling. Before the wire passes through the oiling hole 22, staff may be required to assist the wire to enter the oiling hole 22.
[0025] In a preferred embodiment, a rubber ring 9 is fixedly attached to the inner wall of the oil groove 18, away from the grinding mechanism, and is disposed around the outer periphery of the outer wire hole 2. As the wire passes through the wire hole 2 and out of the oil groove 18, the rubber ring 9, located on the inner wall of the oil groove 18, scrapes off excess oil from the wire, allowing it to drip back into the oil groove 18 to avoid waste. Preferably, the diameter of the rubber ring 9 is slightly larger than the diameter of the wire.
[0026] As a preferred embodiment, a winding mechanism is provided on the base plate 1. The winding mechanism includes a winding seat 23 fixedly connected to the base plate 1. A winding motor 24 is fixedly connected to the upper end of the winding seat 23. The output shaft of the winding motor 24 is detachably fixedly connected to a winding reel 25. When the wire is oiled, the winding motor 24 drives the winding reel 25 to rotate, thereby winding the wire that has passed through the oil tank 18.
[0027] In order to facilitate the movement of the device, as a preferred embodiment, the lower surface of the base plate 1 is provided with a symmetrically arranged moving wheel set 26.
[0028] The motors and electric linear actuators mentioned above are mature existing technologies, so their principles and structures will not be described in detail here. The models and specifications of the motors and electric linear actuators can be selected according to actual conditions, and the circuit connection is connected to the municipal circuit by default.
[0029] The standard parts used in this utility model can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology, which will not be described in detail here. The content not described in detail in this specification belongs to the existing technology known to professional and technical personnel in this field.
[0030] The technical scope of the present invention is not limited to the contents described above. Those skilled in the art can make various deformations and modifications to the above embodiments without departing from the technical concept of the present invention, and these deformations and modifications should all fall within the scope of protection of the present invention.
Claims
1. An oiling device for alloy steel wire production, comprising a bottom plate (1), characterized in that: The base plate (1) is provided with a driving mechanism, a grinding mechanism and an oiling mechanism in sequence. The grinding mechanism and the oiling mechanism are both provided with wire holes (2) on the same horizontal line. The grinding mechanism comprises a grinding seat (3) fixedly connected to the base plate (1). The upper end of the grinding seat (3) is fixedly connected to a mounting plate (4). A disc (5) is rotatably connected to one side of the mounting plate (4). A tooth groove is provided around the outer side of the disc (5). The wire hole (2) passes through the mounting plate (4) and the disc (5). The upper end of the mounting plate (4) is fixedly connected to a grinding motor (6). The output shaft end of the grinding motor (6) is fixedly connected to a gear (7). The gear (7) meshes with the disc (5) through the tooth groove. Grinding discs (8) are provided on both sides of the wire hole (2). A rubber ring (9) is provided on the grinding mechanism.
2. The oiling device for alloy steel wire production according to claim 1, characterized in that: A driven disc (10) is provided on the other side of the mounting plate (4), and a symmetrically arranged connecting rod (11) is fixedly connected to the side of the driven disc (10) close to the disc (5), and the connecting rod (11) passes through a relief hole provided on the mounting plate (4) and is fixedly connected to the disc (5). Two secondary motors (12) are fixedly connected to the side of the driven disc (10) away from the disc (5), and the output shafts of the two secondary motors (12) pass through the relief holes provided on the mounting plate (4) and the disc (5) and are fixedly connected to the grinding disc (8).
3. The oiling device for alloy steel wire production according to claim 1, characterized in that: The driving mechanism comprises a driving seat (13) fixed on a base plate (1); two symmetrically arranged connecting rods (14) are provided at the upper end of the driving seat (13); the upper ends of the two connecting rods (14) are respectively fixedly connected to driving wheels (15); any one connecting rod (14) is connected to the driving seat (13) via a driving motor (16), and the other connecting rod (14) is directly connected to the driving seat (13) for rotation.
4. The oiling device for alloy steel wire production according to claim 1, characterized in that: The oiling mechanism comprises an oiling seat (17) fixedly connected to the bottom plate (1), the top of the oiling seat (17) is fixedly connected to an oil groove (18), the wire hole (2) passes through the oil groove (18), the oil groove (18) contains oil whose liquid level does not exceed the wire hole (2), a connecting frame (19) is fixedly connected between the upper ends of the two side walls of the oil groove (18), the lower end of the connecting frame (19) is fixedly connected to an electric push rod (20), the end of the electric push rod (20) is fixedly connected to a sponge (21), and an oiling hole (22) matching the wire is opened inside the sponge (21), and the oiling hole (22) corresponds to the position of the wire hole (2).
5. The oiling device for alloy steel wire production according to claim 1, characterized in that: The rubber ring (9) is fixedly connected to the inner wall of the oil groove (18) on the side away from the grinding mechanism, and is arranged around the outer side of the outer wire hole (2).
6. The oiling device for alloy steel wire production according to claim 1, characterized in that: A winding mechanism is provided on the base plate (1), the winding mechanism comprising a winding seat (23) fixedly connected to the base plate (1), an upper end of the winding seat (23) fixedly connected to a winding motor (24), and an output shaft of the winding motor (24) detachably fixedly connected to a winding disk (25).
7. The oiling device for alloy steel wire production according to claim 1, characterized in that: The lower surface of the bottom plate (1) is provided with a symmetrically arranged moving wheel set (26).