Impurity sieving device for stainless steel casting production
By designing an impurity screening device for stainless steel casting production with a gear transmission system and a sweeping frame, the problem of screen clogging was solved, achieving efficient screening and safe production.
Patent Information
- Application Number
- CN202422591817.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-25
AI Technical Summary
In the existing stainless steel casting production process, impurities accumulate on the screen surface, causing the screen holes to become blocked, reducing screening efficiency and increasing the risk of equipment failure.
An impurity screening device including a vibrating screen body, a gear transmission system and a cleaning rack is designed. The gear transmission system automatically adjusts the screen plate load to remove impurities in a timely manner, and the cleaning rack quickly collects impurities on the screen plate surface to reduce equipment blockage and interruption.
It improves screening efficiency, reduces the risk of equipment failure, enhances production safety and stability, and ensures the continuity of the screening process.
Smart Images

Figure CN223337786U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of screening devices, in particular to an impurity screening device for the production of stainless steel castings. Background Art
[0002] Stainless steel castings are parts or components made of various stainless steel materials through casting processes such as melting, pouring and cooling. They are widely used and are commonly used in many fields such as aviation, automobile manufacturing and construction.
[0003] In the production process of stainless steel castings, pretreatment of raw materials is an important step. Some raw materials for stainless steel castings exist in the form of powder. In order to ensure the uniform particle size of the powder and improve the stability of the subsequent processing and product quality, most of the impurities and oversized particles in the powder are screened out through screening devices.
[0004] There are many types of screening devices on the market, such as vibrating screens and reciprocating screens. All of them screen the powder by putting the raw materials onto the screen and vibrating or reciprocating the screen. However, as the screening work continues, more impurities will gradually accumulate on the surface of the screen. At this time, when the raw materials continue to be put in, the impurities on the surface of the screen will block the screen holes, reducing the screening efficiency and causing ineffective screening. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background art, the present invention provides an impurity screening device for the production of stainless steel castings.
[0006] The gear train is connected with the gear of the driven gear and the gear is connected with the gear of the driven gear to form a round cam, and the gear train is connected with the gear of the driven gear to form a round cam.
[0007] Preferably, support rods are fixed to both side edges of the sieve plate, and a cleaning rack is elastically and slidably connected to the support rods via a second spring; the cleaning end of the cleaning rack is in contact with the surface of the sieve plate.
[0008] Preferably, one end of the sieve plate is fixedly connected to a support frame, and the interior of the support frame is slidably connected to a second baffle; the support frame passes through the interior of the bottom plate, and the second baffle slides through the interior of the bottom plate.
[0009] Preferably, a plurality of groups of clamping blocks are fixedly connected to one end of the second baffle, and the clamping blocks are positioned opposite to the cleaning rack; and magnetic plates that attract each other are correspondingly provided on one side of the clamping blocks and the cleaning rack.
[0010] Preferably, a receiving groove is provided at the bottom end of the slide groove, and a blocking bar is fixedly connected to one end of the connecting block; the blocking bar and the receiving groove are in sliding connection.
[0011] Preferably, an observation window is embedded in one side of the blanking box, and the observation window is transparent.
[0012] Preferably, a rubber pad is laid on the bottom of the base plate, and the rubber pad has the same shape as the bottom of the base plate.
[0013] Beneficial effects of the utility model:
[0014] 1. The utility model provides an impurity screening device for stainless steel casting production. When the screen plate drops due to blockage, its weight change is transmitted to the gear through the connecting block and the rack, and the linear motion is converted into the rotational motion of the gear through the meshing relationship between the rack and the gear. Then, the rotational motion is further transmitted to the screw through the transmission of the belt group and the bevel gear group. At this time, the screw rotates to drive the slider in the screw nut pair to move along its axial direction, thereby driving the first baffle to block the end of the discharge box. At the same time, the slide slides on the slide rod and compresses the first spring to timely block the discharge channel, so that the load pressure faced by the screen plate is reduced, so that the screen plate can more efficiently process the accumulated materials and separate the impurities and unqualified particles in the materials, so as to reduce the ineffective screening and damage to the screen plate caused by continuous feeding of materials. When the screening is completed or the impurities on the surface of the screen plate are cleared and restored to normal, the weight of the screen plate changes accordingly. At this time, the first spring pushes the slide and the rack to reset, and the first baffle is also removed, allowing the raw materials to continue to be fed, reducing the risk of equipment failure and production interruption caused by blockage and improving production safety.
[0015] 2. The utility model provides an impurity screening device for the production of stainless steel castings. By pulling the cleaning frame, the impurities accumulated on the surface of the screen plate can be quickly pushed to the other end for centralized collection. By loosening the cleaning frame, the screen plate automatically resets under the action of the second spring reset force. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0017] Figure 1 It is a three-dimensional diagram of the utility model;
[0018] Figure 2 It is a cross-sectional view of the present utility model;
[0019] Figure 3 This is a schematic diagram of dismantling the vibrating screen body in the present invention;
[0020] Figure 4 It is a three-dimensional diagram of the screen plate in the utility model.
[0021] Legend:
[0022] 1. Bottom plate; 2. Vibrating screen body; 3. Bracket; 4. Discharge box; 5. Screen plate; 6. Chute; 7. Rack; 8. Gear; 9. Belt assembly; 10. Bevel gear assembly; 11. Screw; 12. Slider; 13. First baffle; 14. Slide bar; 15. First spring; 16. Slide plate; 17. Support rod; 18. Second spring; 19. Cleaning frame; 20. Support frame; 21. Second baffle; 22. Block; 23. Magnetic plate; 24. Baffle bar; 25. Receiving slot; 26. Observation window. DETAILED DESCRIPTION
[0023] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] Specific examples are given below.
[0025] See also Figure 1-Figure 4The utility model provides an impurity screening device for stainless steel casting production, comprising a bottom plate 1; a vibrating screen body 2 is mounted on the bottom plate 1, a material box 4 is mounted on one side of the top of the vibrating screen body 2 through a bracket 3; a sieve plate 5 is slidably connected to the inside of the vibrating screen body 2; a chute 6 is provided on one side of the vibrating screen body 2; a connecting block is slidably connected to the inside of the chute 6, and one end of the sieve plate 5 is fixedly connected to a rack 7 through the connecting block; a gear 8 is meshed with one side of the rack 7; one end of the gear 8 is connected by a The rotating shaft is connected to a belt group 9, and the other end of the belt group 9 is driven and connected to a bevel gear group 10; one end of the bevel gear group 10 is connected to a screw rod 11, and the screw rod 11 rotates and passes through the inside of the bracket 3; the screw rod 11 and the screw nut pair are connected to a slider 12, and a first baffle 13 is fixed to the slider 12; a plurality of groups of sliding rods 14 are equidistantly fixed to one side of the outer wall of the vibrating screen body 2; one end of the rack 7 is fixed to a slide plate 16, and the slide rod 14 is elastically connected to the slide plate 16 through a first spring 15.
[0026] During operation, when the screen plate 5 drops due to blockage, its weight change is transmitted to the gear 8 through the connecting block and the rack 7, and the linear motion is converted into the rotational motion of the gear 8 through the meshing relationship between the rack 7 and the gear 8. Then, the rotational motion is further transmitted to the screw 11 through the transmission of the belt group 9 and the bevel gear group 10. At this time, the screw 11 rotates to drive the slider 12 in the screw nut pair to move along its axial direction, thereby driving the first baffle 13 to block the end of the discharge box 4. At the same time, the slide 16 slides on the slide rod 14 and compresses the first spring 15 to achieve timely blocking of the discharge channel. The load pressure faced by the sieve plate 5 is reduced, so that the sieve plate 5 can process the accumulated materials more efficiently and separate the impurities and unqualified particles in the materials, so as to reduce the ineffective screening caused by the continuous feeding of materials and the damage to the sieve plate 5. When the screening is completed or the impurities on the surface of the sieve plate 5 are cleared and restored to normal, the weight of the sieve plate 5 changes accordingly. At this time, the first spring 15 pushes the slide plate 16 and the rack 7 to reset, and the first baffle 13 is also moved away, allowing the raw materials to continue to be fed, reducing the risk of equipment failure and production interruption due to blockage, and improving production safety.
[0027] See also Figure 2-Figure 4 , the two side edges of the sieve plate 5 are respectively fixed with support rods 17, and the support rods 17 are elastically slidably connected with a cleaning frame 19 through a second spring 18; the cleaning end of the cleaning frame 19 is in contact with the surface of the sieve plate 5; when working, the support rods 17 are fixed to the two side edges of the sieve plate 5, providing a stable support platform for the subsequent cleaning frame 19, improving the stability of the cleaning frame 19 during movement and cleaning, by pulling the cleaning frame 19, the impurities accumulated on the surface of the sieve plate 5 can be quickly pushed to the other end thereof for centralized collection, and by loosening the cleaning frame 19, it automatically resets under the action of the reset force of the second spring 18.
[0028] See also Figure 2-Figure 4 One end of the sieve plate 5 is fixedly connected to a support frame 20, and a second baffle 21 is slidably connected to the inside of the support frame 20; the support frame 20 passes through the inside of the bottom plate 1, and the second baffle 21 slides through the inside of the bottom plate 1; during operation, as the cleaning frame 19 continues to move, impurities can be pushed to the surface of the second baffle 21. At this time, when the second baffle 21 is pulled to the other end of the support frame 20, the impurities on the second baffle 21 fall off, so as to achieve the effect of quickly removing the impurities from the surface of the sieve plate 5.
[0029] See also Figure 2-Figure 4 , one end of the second baffle 21 is fixedly connected with multiple groups of blocks 22, and the blocks 22 are opposite to the cleaning frame 19; the blocks 22 and one side of the cleaning frame 19 are respectively provided with magnetic plates 23 that attract each other; when working, the above-mentioned rights two and three can be linked together through the blocks 22. When the cleaning frame 19 contacts the blocks 22, it will continue to push the blocks 22 to move, thereby driving the second baffle 21 to move, so as to move the second baffle 21 to the other end of the support frame 20, reducing the need to manually or mechanically pull the second baffle 21, and the magnetic plate 23 can be used to drive the second baffle 21 to reset.
[0030] See also Figure 1-Figure 2 A receiving groove 25 is provided at the bottom end of the chute 6, and a baffle 24 is fixed to one end of the connecting block; the baffle 24 and the receiving groove 25 are slidably connected; when working, the baffle 24 can block the opening space of the chute 6 to reduce the overflow of materials through the chute 6.
[0031] See also Figure 1-Figure 2 An observation window 26 is embedded on one side of the discharge box 4, and the observation window 26 is transparent. When working, the personnel can check the screening status of the device at any time through the observation window 26, which is convenient for subsequent inspections.
[0032] See also Figure 1 The bottom of the base plate 1 is paved with a rubber pad, and the rubber pad is consistent with the shape of the bottom of the base plate 1; when working, the rubber pad can increase the friction between the bottom of the base plate 1 and the ground to reduce the sliding of the device between the ground during operation, thereby improving the stability of the device during operation.
[0033] Working principle: When the screen plate 5 drops due to blockage, its weight change is transmitted to the gear 8 through the connecting block and the rack 7, and the linear motion is converted into the rotational motion of the gear 8 through the meshing relationship between the rack 7 and the gear 8. Then, the rotational motion is further transmitted to the screw 11 through the transmission of the belt group 9 and the bevel gear group 10. At this time, the screw 11 rotates to drive the slider 12 in the screw nut pair to move along its axial direction, thereby driving the first baffle 13 to block the end of the discharge box 4. At the same time, the slide 16 slides on the slide rod 14 and compresses the first spring 15 to achieve timely blocking of the discharge channel, so that the load pressure faced by the screen plate 5 is reduced, so that the screen plate 5 can be more The first baffle 13 is also moved away, allowing the raw materials to continue to be fed, reducing the risk of equipment failure and production interruption caused by blockage, and improving production safety; the support rods 17 are fixed to the two side edges of the sieve plate 5, providing a stable support platform for the subsequent cleaning frame 19, improving the cleaning frame 19 in moving and To ensure stability during the cleaning process, by pulling the cleaning frame 19, the impurities accumulated on the surface of the sieve plate 5 can be quickly pushed to the other end thereof for centralized collection. By loosening the cleaning frame 19, it automatically resets under the action of the reset force of the second spring 18; as the cleaning frame 19 continues to move, the impurities can be pushed to the surface of the second baffle 21. At this time, when the second baffle 21 is pulled to the other end of the support frame 20, the impurities on the second baffle 21 fall off, so as to achieve the effect of quickly removing the impurities from the surface of the sieve plate 5; the above-mentioned rights two and rights three can be linked together by the card block 22. When the cleaning frame 19 contacts the card block 22, it will continue to push The movable block 22 moves, thereby driving the second baffle 21 to move, so as to move the second baffle 21 to the other end of the support frame 20, reducing the need to manually or mechanically pull the second baffle 21, and the magnetic plate 23 can be used to drive the second baffle 21 to reset; the baffle bar 24 can block the opening space of the chute 6 to reduce the overflow of materials through the chute 6; the observation window 26 can facilitate personnel to check the screening status of the device at any time, which is convenient for subsequent inspections; the rubber pad can increase the friction between the bottom of the bottom plate 1 and the ground to reduce the sliding between the ground when the device is running, so as to improve the stability of the device during operation.
[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. An impurity screening device for stainless steel casting production, comprising a bottom plate (1); a vibrating screen body (2) is mounted on the bottom plate (1), characterized in that: A material box (4) is installed on one side of the top of the vibrating screen body (2) through a bracket (3); a screen plate (5) is slidably connected inside the vibrating screen body (2); a chute (6) is provided on one side of the vibrating screen body (2); a connecting block is slidably connected inside the chute (6), and one end of the screen plate (5) is fixedly connected to a rack (7) through the connecting block; a gear (8) is meshed with one side of the rack (7); one end of the gear (8) is connected to a belt group (9) through a rotating shaft, and the other end of the belt group (9) is driven and connected to a cone A gear set (10); one end of the bevel gear set (10) is connected to a screw rod (11), and the screw rod (11) rotates and penetrates the interior of the bracket (3); the screw rod (11) and the screw nut pair are connected to a slider (12), and a first baffle (13) is fixed to the slider (12); a plurality of groups of slide rods (14) are fixed at equal intervals to one side of the outer wall of the vibrating screen body (2); one end of the rack (7) is fixed to a slide plate (16), and the slide rod (14) is elastically connected to the slide plate (16) through a first spring (15).
2. The impurity screening device for stainless steel casting production according to claim 1, characterized in that: Support rods (17) are fixed to both side edges of the sieve plate (5), and a cleaning frame (19) is elastically slidably connected to the support rods (17) via a second spring (18); a cleaning end of the cleaning frame (19) contacts the surface of the sieve plate (5).
3. The impurity screening device for stainless steel casting production according to claim 2, characterized in that: One end of the sieve plate (5) is fixedly connected to a support frame (20), and a second baffle (21) is slidably connected inside the support frame (20); the support frame (20) passes through the interior of the bottom plate (1), and the second baffle (21) slides through the interior of the bottom plate (1).
4. The impurity screening device for stainless steel casting production according to claim 3, characterized in that: One end of the second baffle (21) is fixedly connected to a plurality of groups of clamping blocks (22), and the clamping blocks (22) are positioned opposite to the cleaning frame (19); and one side of each of the clamping blocks (22) and the cleaning frame (19) is provided with corresponding magnetic plates (23) that attract each other.
5. The impurity screening device for stainless steel casting production according to claim 1, characterized in that: The bottom end of the slide groove (6) is provided with a receiving groove (25), and one end of the connecting block is fixedly connected with a blocking bar (24); the blocking bar (24) and the receiving groove (25) are in sliding connection.
6. The impurity screening device for stainless steel casting production according to claim 1, characterized in that: An observation window (26) is embedded in one side of the discharge box (4), and the observation window (26) is transparent.
7. The impurity screening device for stainless steel casting production according to claim 1, characterized in that: A rubber pad is laid on the bottom of the base plate (1), and the rubber pad has the same shape as the bottom of the base plate (1).