Forging assembly line sorting device

Abstract

The utility model discloses a forging assembly line sorting device, and particularly relates to the technical field of forging sorting, the forging assembly line sorting device comprises transmission rollers, a blowing mechanism, a spray head and a cleaning assembly, the outer surfaces of the five groups of transmission rollers are provided with a conveying belt, a liquid conveying pipe is arranged in front of the blowing mechanism, and the spray head is arranged at the lower end of the liquid conveying pipe; the cleaning assembly is arranged on the right side of the first portal frame. An industrial camera is arranged below the third portal frame. Metal and impurities on the surface of the forge piece can be effectively removed through the cleaning assembly, it is guaranteed that the forge piece is clean during follow-up treatment, quality defects caused in production after sorting are avoided, and therefore the production quality of the forge piece is guaranteed; therefore, the forge piece can be cooled to a proper temperature range in a short time, the air blowing mechanism can take away heat on the surface of the forge piece, the cooling liquid provided by the spraying head can rapidly lower the temperature, and more heat can be taken away through evaporation.

Description

Technical Field

[0001] The utility model relates to the technical field of forging and sorting, and more specifically, relates to a forging assembly line sorting device. Background Art

[0002] Forging is the process of applying pressure to metal materials to cause them to undergo plastic deformation, thereby producing metal parts with specific shapes and properties. With the development of modern industry, the quality requirements for forgings are increasing day by day. Therefore, it is particularly important to effectively sort qualified and unqualified forgings on the forging production line.

[0003] After searching, the existing patent (publication number: CN219092790U) discloses a pipeline sorting device, including a conveyor belt 1 and a conveyor belt 2 connected front and back, wherein the two ends of the conveyor belt 1 are provided with a sensor and a sensor 2, the conveyor belt 1 is connected to a weighing mechanism, and the conveyor belt 1 is provided with a sorting device, the sorting device is close to the sensor 1, and the sorting device receives the signals of the sensor and the sensor 2 to remove the redundant connecting rods to be tested, so as to ensure the continuous transmission of the connecting rods to be tested, or by pausing the transmission of the conveyor belt, and restarting the transmission after the weighing mechanism is finished; by using the sorting device, the problem of multiple connecting rods to be tested entering the weighing mechanism at the same time is solved, the efficiency of weighing the connecting rods to be tested is improved, the error rate of weighing is reduced, and the work is more reliable. In the process of realizing this utility model, the inventor found that the existing technology has the following problems:

[0004] In the existing sorting equipment, metal chips and other impurities are left on the surface of the forgings during the forging process. During sorting, due to incomplete cleaning, dirt will remain, thus affecting product quality. In addition, the surface temperature of the forgings after forging is very high. If the temperature is too high during sorting, it will affect the judgment and sorting of the sorting equipment, resulting in inaccurate sorting results, even damage to the equipment, and even affect subsequent operations.

[0005] Therefore, a forging line sorting device is proposed to address the above problems. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a forging line sorting device to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a forging assembly line sorting device, comprising a transmission roller, a blower mechanism, a spray head and a cleaning assembly, wherein the transmission rollers are provided in five groups, and the outer surfaces of the five groups of transmission rollers are provided with a conveyor belt, a first gantry is provided above the left side of the conveyor belt, a blower mechanism is provided below the first gantry, an infusion tube is provided in front of the blower mechanism, the spray head is provided at the lower end of the infusion tube, the cleaning assembly is provided on the right side of the first gantry, a third gantry is provided on the right side of the cleaning assembly, and an industrial camera is provided below the third gantry;

[0008] The cleaning component includes a second gantry, which is arranged on the right side of the first gantry, and second motors are arranged on both sides of the upper end of the second gantry. A transmission shaft is arranged below the second gantry, and a scrubbing head is installed at the lower end of the transmission shaft.

[0009] Preferably, support plates are installed at both ends of the five groups of transmission rollers, and a first motor is installed at one end of one group of transmission rollers protruding from one group of support plates.

[0010] Preferably, a fan is provided above the first gantry, an air supply pipe is provided at the output end of the fan, the air supply pipe passes through the first gantry and is connected with the air blowing mechanism, a water pump is provided in front of the fan, a liquid storage bottle is provided in front of the water pump, the input end of the water pump is connected to the liquid storage bottle, and the output end of the water pump is connected to the infusion pipe.

[0011] Preferably, a first electric push rod is arranged above the third gantry, the output end of the first electric push rod passes through the third gantry and is connected to the industrial camera, a fixing plate is arranged on the right side of the third gantry, a second electric push rod is arranged behind the fixing plate, and a sorting plate is arranged at the output end of the second electric push rod.

[0012] Preferably, the outer surface of the transmission roller and the inner surface of the conveyor belt abut against each other, and the first motor passes through the support plate and is connected to one group of the transmission rollers.

[0013] Preferably, the scrubbing head is made of nylon, and the upper end of the transmission shaft is connected to the output end of the second motor by passing through the second gantry.

[0014] The technical effects and advantages of this utility model are:

[0015] 1. Compared with the existing technology, the forging line sorting device can effectively remove metal and impurities on the surface of forgings through cleaning components, ensuring the cleanliness of forgings during subsequent processing, avoiding quality defects caused in production after sorting, and thus ensuring the production quality of forgings.

[0016] 2. Compared with the existing technology, the forging line sorting device uses a cooling spray mechanism that combines an air blower mechanism and a spray head, so that the forgings can be reduced to an appropriate temperature range in a short time. The air blower mechanism can take away the heat on the surface of the forging, while the coolant provided by the spray head can quickly reduce the temperature and take away more heat by evaporation, thereby preventing the forgings from overheating during sorting. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.

[0018] Figure 2 For this utility model Figure 1 A local enlarged structural diagram of point A in the figure.

[0019] Figure 3 This is a side structural schematic diagram of the cleaning component of the present invention.

[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the cross section of the transmission roller of the utility model.

[0021] The figures are marked as follows: 1. Drive roller; 2. Conveyor belt; 21. First motor; 3. Support plate; 4. First gantry; 5. Fan; 6. Air duct; 7. Blower mechanism; 8. Water pump; 9. Liquid storage bottle; 10. Infusion tube; 11. Spray head; 12. Cleaning assembly; 1201. Second gantry; 1202. Second motor; 1203. Drive shaft; 1204. Scrubbing head; 13. Third gantry; 14. First electric push rod; 15. Industrial camera; 16. Fixing plate; 17. Second electric push rod; 18. Sorting plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Example 1

[0024] As attached Figures 1 to 4The forging assembly line sorting device shown includes a drive roller 1, a blower mechanism 7, a spray head 11, and a cleaning assembly 12. Five groups of drive rollers 1 are provided, and a conveyor belt 2 is provided on the outer surface of the five groups of drive rollers 1. A first gantry 4 is provided above the left side of the conveyor belt 2, and a blower mechanism 7 is provided below the first gantry 4. An infusion tube 10 is provided in front of the blower mechanism 7, and the spray head 11 is provided at the lower end of the infusion tube 10. The cleaning assembly 12 is provided on the right side of the first gantry 4, and a third gantry 13 is provided on the right side of the cleaning assembly 12. An industrial camera 15 is provided below the third gantry 13.

[0025] The cleaning component 12 includes a second gantry 1201, which is arranged on the right side of the first gantry 4. Second motors 1202 are provided on both sides of the upper end of the second gantry 1201. A transmission shaft 1203 is provided below the second gantry 1201, and a scrubbing head 1204 is installed at the lower end of the transmission shaft 1203.

[0026] Among them: after the forging process, the forging is conveyed to the conveyor belt 2 area. At this time, its surface temperature is relatively high and needs to be cooled before sorting. The forging is cooled by a cooling mechanism composed of a hair dryer 7 and a spray head 11. The air flow blown out by the hair dryer 7 and the mist coolant sprayed by the spray head 11, the water mist contacts the surface of the forging, absorbs heat and evaporates quickly, taking away the heat to achieve the cooling effect. The hot air carried away by the wind and the evaporated water in the spray work together to quickly and evenly reduce the surface temperature of the forging, avoiding the influence of excessive temperature on the subsequent sorting process, and then conveyed to the industrial camera 15 to quickly identify cracks, dents, scratches and other defects on the surface of the forging to ensure that the product quality meets the standards, thereby reducing the production of defective products.

[0027] Example 2

[0028] Based on Example 1, the solution in Example 1 is further detailed in combination with the following specific working methods. Figures 1 to 4 As shown, see the following description for details:

[0029] As a preferred embodiment, support plates 3 are installed at both ends of the five groups of transmission rollers 1, and a first motor 21 is installed at one end of one group of transmission rollers 1 protruding from one group of support plates 3; further, the support plate 3 combines and fixes the five groups of transmission rollers 1, and is installed with the first motor 21, so that the first motor 21 can output and drive one group of transmission rollers 1.

[0030] As a preferred embodiment, a fan 5 is provided above the first gantry 4, and an air duct 6 is provided at the output end of the fan 5. The air duct 6 passes through the first gantry 4 and is connected with the blower mechanism 7. A water pump 8 is provided in front of the fan 5, and a liquid storage bottle 9 is provided in front of the water pump 8. The input end of the water pump 8 is connected with the liquid storage bottle 9, and the liquid storage bottle 9 is provided with a pressure relief hole, and the output end of the water pump 8 is connected with the liquid infusion pipe 10; further, the fan 5 starts to work, thereby sending the airflow into the blower mechanism 7 through the air duct 6, thereby blowing air on the surface of the forging, and then the coolant in the liquid storage bottle 9 is extracted through the water pump 8 while blowing, and sent into the liquid infusion pipe 10 through the output end, and then atomized through the spray head 11 to spray on the surface of the forging, and then the cooperation of the airflow and the coolant cools the forging.

[0031] As a preferred embodiment, a first electric push rod 14 is provided above the third gantry 13, and the output end of the first electric push rod 14 passes through the third gantry 13 and is connected to the industrial camera 15. A fixed plate 16 is provided on the right side of the third gantry 13, and a second electric push rod 17 is provided behind the fixed plate 16. A sorting plate 18 is provided at the output end of the second electric push rod 17; further, the first electric push rod 14 facilitates the up and down lifting of the industrial camera 15 by adjusting the telescopic length, and the unqualified forgings detected by the industrial camera 15 are eliminated by adjusting the telescopic length of the second electric push rod 17, and the unqualified parts are sorted.

[0032] As a preferred embodiment, the outer surface of the drive roller 1 and the inner surface of the conveyor belt 2 abut against each other, and the first motor 21 passes through the support plate 3 and is connected to one group of drive rollers 1; further, the first motor 21 drives one group of drive rollers 1 to rotate, and through the close abutment between the conveyor belt 2 and the drive roller 1, the conveyor belt 2 is driven to move, and then the conveyor belt 2 drives the other four groups of drive rollers 1 to rotate simultaneously.

[0033] As a preferred embodiment, the brush head 1204 is made of nylon, and the upper end of the transmission shaft 1203 is connected to the output end of the second motor 1202 by passing through the second gantry 1201; further, the nylon brush head 1204 drives the transmission shaft 1203 to rotate through the second motor 1202, thereby rotating at high speed on the surface of the forging to clean metal residues and impurities, facilitating subsequent processing after sorting.

[0034] The working process of the utility model is as follows: first, after the forging is processed, the forging is conveyed to the conveyor belt 2 area, and the first motor 21 drives one of the transmission rollers 1 between the two groups of support plates 3 to rotate, so that the conveyor belt 2 drives the forging to move. At this time, its surface temperature is relatively high, resulting in the need for cooling before sorting. By starting the fan 5 of the first gantry 4, the air flow is sent to the blower mechanism 7 through the air delivery pipe 6. The blower mechanism 7 blows the air flow to the surface of the forging. While blowing, the coolant in the liquid storage bottle 9 is extracted by the water pump 8 and delivered to the spray head 11 through the infusion pipe 10 to spray the forging surface. The hot air carried away by the blowing and the evaporated water in the spray work together to quickly and evenly reduce the surface temperature of the forging. It makes a short stop on the preset conveyor belt 2 to ensure complete cooling.

[0035] Then it enters the cleaning component 12 area, and the second motor 1202 of the second gantry 1201 starts to work. The two sets of second motors 1202 drive the transmission shaft 1203 to rotate, thereby driving the brush head 1204 to rotate at high speed on the surface of the forging to clean impurities. The conveyor belt 2 sends the forging to the bottom of the industrial camera 15 of the third gantry 13. The first electric push rod 14 adjusts the telescopic length to facilitate the up and down movement of the industrial camera 15. The industrial camera 15 collects the image of the forging passing through the conveyor belt 2 in real time, and uses the imaging sensor to obtain a clear image of the forging surface. The software processes the captured image through a preset algorithm, and the conveyor belt 2 moves the unqualified parts forward a short distance. Through the preset interval time, the output end tube of the second electric push rod 17 passes through the fixed plate 16 and pushes the sorting plate 18 to eliminate the detected unqualified forgings, and the qualified parts pass smoothly into the next link. The above is the working principle of this forging assembly line sorting device.

Claims

1. A forging line sorting device, comprising a transmission roller (1), a blower mechanism (7), a spray head (11) and a cleaning assembly (12), characterized in that: The transmission rollers (1) are provided in five groups, and the outer surfaces of the five groups of transmission rollers (1) are provided with conveyor belts (2). A first gantry (4) is provided above the left side of the conveyor belt (2), a blower mechanism (7) is provided below the first gantry (4), a liquid infusion tube (10) is provided in front of the blower mechanism (7), the spray head (11) is provided at the lower end of the liquid infusion tube (10), the cleaning component (12) is provided on the right side of the first gantry (4), a third gantry (13) is provided on the right side of the cleaning component (12), and an industrial camera (15) is provided below the third gantry (13); The cleaning assembly (12) comprises a second gantry (1201), the second gantry (1201) is arranged on the right side of the first gantry (4), a second motor (1202) is arranged on both sides of the upper end of the second gantry (1201), a transmission shaft (1203) is arranged below the second gantry (1201), a scrubbing head (1204) is installed at the lower end of the transmission shaft (1203), and support plates (3) are installed at both ends of the five groups of transmission rollers (1), one group of the transmission rollers (1) protrudes from one of the groups. A first motor (21) is installed at one end of the support plate (3); a fan (5) is provided above the first gantry (4); an air delivery pipe (6) is provided at the output end of the fan (5); the air delivery pipe (6) passes through the first gantry (4) and is connected to the blower mechanism (7); a water pump (8) is provided in front of the fan (5); a liquid storage bottle (9) is provided in front of the water pump (8); the input end of the water pump (8) is connected to the liquid storage bottle (9), and the output end of the water pump (8) is connected to the liquid delivery pipe (10).

2. A forging line sorting device according to claim 1, characterized in that: A first electric push rod (14) is arranged above the third gantry (13), and an output end of the first electric push rod (14) passes through the third gantry (13) and is connected to the industrial camera (15). A fixing plate (16) is arranged on the right side of the third gantry (13), and a second electric push rod (17) is arranged behind the fixing plate (16). A sorting plate (18) is arranged at the output end of the second electric push rod (17).

3. A forging line sorting device according to claim 1, characterized in that: The outer surface of the transmission roller (1) and the inner surface of the conveyor belt (2) are in contact with each other, and the first motor (21) passes through the support plate (3) and is connected to one group of the transmission rollers (1).

4. A forging line sorting device according to claim 1, characterized in that: The scrubbing head (1204) is made of nylon, and the upper end of the transmission shaft (1203) is connected to the output end of the second motor (1202) by passing through the second gantry (1201).

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