Automatic detection device for bottle breakage
By introducing the design of roller sets and movable guard plates into the visual inspection equipment, the problem of fragile broken bottles is solved, and safe and stable broken bottle conveying is achieved.
Patent Information
- Application Number
- CN202421966929.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-08-14
AI Technical Summary
In the prior art, when detecting broken bottles, the rejected broken bottles are easily broken and difficult to collect safely, posing a safety hazard.
A roller group and a movable guard plate are installed in the visual inspection equipment. The roller group increases the contact area with the bottle, and the U-shaped connecting rod is used to control the movement of the guard plate, so that the broken bottles are steadily pushed to the dedicated conveyor belt to avoid direct collision and breakage.
It improves the stability of broken bottle transmission, reduces the risk of broken bottles being kicked and broken, and ensures safe operation.
Smart Images

Figure CN223337852U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of broken bottle detection, in particular to an automatic detection device for broken bottles. Background Art
[0002] During the production process, bottles are subject to damage from collisions, squeezing, friction, and other external forces, resulting in cracks or chips. Therefore, broken bottle detection is essential. Existing broken bottle detection is performed using visual inspection equipment. When a broken bottle is detected, a rejection cylinder is activated to remove the broken bottle.
[0003] However, this detection and kicking method can easily break the already broken bottle, causing the broken glass to fly around and be very difficult to clean up, and sometimes even injure people around. Utility Model Content
[0004] The main purpose of the utility model is to provide an automatic detection device for broken bottles, aiming to solve the technical problem in the existing broken bottle detection technology that the rejected broken bottles are easy to break and difficult to clean up.
[0005] To achieve the above-mentioned object, the utility model provides an automatic bottle breakage detection device, comprising a visual detection device, wherein a detection head and a visual sensor are provided in the visual detection device, wherein the visual sensor is electrically connected to a rejection cylinder, and wherein a conveyor belt is provided in the visual detection device, and a broken bottle conveyor belt is provided at the rear side of the conveyor belt;
[0006] The conveyor belt is equipped with a rejection cylinder, and the rejection cylinder is equipped with a rejection roller group. The rejection roller group is equipped with a movable guard plate through a U-shaped connecting rod, which is used to stably kick the detected broken bottles from the conveyor belt to the broken bottle conveyor belt when the detection bottles pass through.
[0007] Furthermore, the conveyor belt and the broken bottle conveyor belt are installed on the bracket through pulleys, and guard plates are installed on both sides of the bracket through bolts.
[0008] Furthermore, the rejection roller group is arranged above the conveyor belt, and a notch is provided on the guard plate on the opposite side of the rejection roller group. When a broken bottle passes through, the rejection roller group can push the broken bottle from the notch to the broken bottle conveyor belt.
[0009] Furthermore, the width and height of the U-shaped connecting rod are greater than the diameter and height of the detection bottle, and when the rejection cylinder is retracted, the movable guard plate is flush with the guard plate.
[0010] Furthermore, the reject cylinder is installed on the bracket through a cylinder frame.
[0011] Furthermore, the reject roller group is two symmetrically arranged rollers, and the rollers are installed on the reject cylinder arm through the cylinder connecting plate.
[0012] The beneficial effects of the present invention are as follows:
[0013] In the utility model, a roller group is installed on the kicking cylinder, and the broken bottles are kicked out by the roller group, thereby increasing the contact area between the kicking device and the bottles, and the bottles are not easily broken by being kicked out; at the same time, a movable guard plate is connected to the roller group through a U-shaped connecting rod, and when the bottle is kicked out, the guard plate moves outward to open a gap, and the broken bottle is pushed to the broken bottle conveyor belt for delivery, and when the bottle is retracted, the good bottles can be blocked from falling out; at the same time, the guard plate can prevent the kicked bottles from being kicked over. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the conveying and kicking mechanism of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the utility model when in use.
[0017] Description of reference numerals:
[0018] 1. Visual inspection equipment, 2. Conveyor belt, 3. Bracket, 4. Guard plate, 5. Broken bottle conveyor belt, 6. Reject cylinder, 7. Reject roller assembly, 8. U-shaped connecting rod, 9. Mobile guard plate, 10. Inspection bottle, 11. Cylinder rack, 12. Air rod connecting plate. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0020] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), such directional indications are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0021] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or schemes in which A and B are satisfied at the same time. In addition, "multiple" refers to more than two. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist.
[0022] See also Figures 1 to 3 The utility model of the automatic detection device for broken bottles includes a visual detection device 1, wherein the visual detection device 1 is provided with a detection head and a visual sensor, wherein the visual sensor is electrically connected to a rejection cylinder 6, and wherein a conveyor belt 2 is provided in the visual detection device 1, and a broken bottle conveyor belt 5 is provided at the rear side of the conveyor belt 2;
[0023] The conveyor belt 2 is provided with a rejection cylinder 6, and the rejection cylinder 6 is provided with a rejection roller group 7. The rejection roller group 7 is provided with a movable guard plate 9 through a U-shaped connecting rod 8, which is used to stably kick the detected broken bottles from the conveyor belt 2 to the broken bottle conveyor belt 5 when the detection bottles 10 pass through.
[0024] How it works
[0025] The kick-out cylinder is turned on by the visual sensor. When the visual inspection equipment detects a broken bottle, the kick-out cylinder is turned on, and the kick-out roller group pushes the broken bottle from the conveyor belt to the broken bottle conveyor belt, and the broken bottle is transported out from the broken bottle conveyor belt.
[0026] In the utility model, a roller group is installed on the kicking cylinder, and the broken bottles are kicked out by the roller group, thereby increasing the contact area between the kicking device and the bottles, and the bottles are not easily broken by being kicked;
[0027] At the same time, the roller group is connected to a movable guard plate through a U-shaped connecting rod. When kicked out, the guard plate moves outward, opens the gap, and pushes the broken bottles to the broken bottle conveyor belt for delivery. When retracted, it can block the good bottles from falling out.
[0028] At the same time, the guard can prevent the kicked bottles from being kicked over.
[0029] In some embodiments, see Figure 1 As shown, the conveyor belt 2 and the broken bottle conveyor belt 5 are installed on the bracket 3 through pulleys, and guard plates 4 are installed on both sides of the bracket 3 through bolts.
[0030] In some embodiments, see Figure 1 As shown, the rejection roller group 7 is arranged above the conveyor belt 2, and a notch is provided on the guard plate 4 on the opposite side of the rejection roller group 7. When a broken bottle passes through, the rejection roller group 7 can push the broken bottle from the notch to the broken bottle conveyor belt 5.
[0031] In some embodiments, see Figure 1 As shown, the width and height of the U-shaped connecting rod 8 are greater than the diameter and height of the detection bottle 10. When the rejection cylinder 6 is retracted, the movable guard plate 9 is flush with the guard plate 4.
[0032] In some embodiments, see Figure 1 As shown, the reject cylinder 6 is installed on the bracket 3 through the cylinder frame 11.
[0033] In some embodiments, see Figure 1 As shown, the rejection roller group 7 is two symmetrically arranged rollers, and the rollers are installed on the small arm of the rejection cylinder 6 through the cylinder connecting plate 12.
[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An automatic bottle breakage detection device, comprising a visual detection device (1), wherein the visual detection device (1) is provided with a detection head and a visual sensor, wherein the visual sensor is electrically connected to a rejection cylinder (6), and wherein the device is characterized in that The visual inspection device (1) is provided with a conveyor belt (2), and a broken bottle conveyor belt (5) is provided at the rear side of the conveyor belt (2); The conveyor belt (2) is provided with a rejection cylinder (6), the rejection cylinder (6) is provided with a rejection roller group (7), and the rejection roller group (7) is provided with a movable guard plate (9) via a U-shaped connecting rod (8) for stably kicking the detected broken bottles from the conveyor belt (2) to the broken bottle conveyor belt (5) when the detection bottles (10) pass through.
2. The automatic bottle breakage detection device according to claim 1, characterized in that: The conveyor belt (2) and the broken bottle conveyor belt (5) are mounted on the bracket (3) via pulleys, and guard plates (4) are mounted on both sides of the bracket (3) via bolts.
3. The automatic bottle breakage detection device according to claim 2, characterized in that: The rejection roller group (7) is arranged above the conveyor belt (2), and a notch is provided on the guard plate (4) on the opposite side of the rejection roller group (7). When a broken bottle passes through, the rejection roller group (7) can push the broken bottle from the notch to the broken bottle conveyor belt (5).
4. The automatic bottle breakage detection device according to claim 2, characterized in that: The width and height of the U-shaped connecting rod (8) are greater than the diameter and height of the detection bottle (10), and when the rejection cylinder (6) is retracted, the movable guard plate (9) is flush with the guard plate (4).
5. The automatic bottle breakage detection device according to claim 1, characterized in that: The reject cylinder (6) is mounted on the bracket (3) via a cylinder frame (11).
6. The automatic bottle breakage detection device according to claim 3, characterized in that: The rejection roller group (7) comprises two symmetrically arranged rollers, which are mounted on the small arm of the rejection cylinder (6) via a cylinder connecting plate (12).