Improved injection type cleaning machine for medicine production

The jet cleaning system, which combines a high-pressure water pump with a dust-blowing fan unit, solves the problems of low cleaning efficiency and high resource consumption of turnover box cleaning machines, realizes automated continuous cleaning and efficient drying, and improves the cleaning quality and production efficiency of drug production.

CN223337954UActive Publication Date: 2025-09-16HONGJITANG PHARMACEUTICAL (LAIWU DISTRICT) CO LTD
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Patent Information

Application Number
CN202422409068.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-09-16
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

Existing turnover box cleaning machines have low cleaning efficiency, dead corners in cleaning, high resource consumption, low degree of automation, unstable cleaning effects, and are difficult to meet the energy conservation and emission reduction requirements of modern industry.

Method used

The jet cleaning system uses a combination of a high-pressure water pump and a dust-blowing fan unit, equipped with a hollow chain conveyor belt and a water collection tank to achieve automated and continuous cleaning, accelerate drying through staggered airflow, and use a controller to uniformly control the entire process.

Benefits of technology

It improves cleaning efficiency and quality, reduces resource consumption, lowers production costs, shortens cleaning cycles, reduces manual operations and human errors, and meets the energy conservation and emission reduction requirements of modern industry.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of turnover box cleaning in medicine production, in particular to an improved medicine production jet-type cleaning machine which comprises a high-pressure water pump, a high-pressure water pipe, a spray-washing water pipe, high-pressure nozzles on the spray-washing water pipe and a channel-type cleaning cabin with a hollow chain plate conveying belt. The interior of the cleaning cabin is divided into a feeding and cleaning area and a drying and discharging area, the feeding and cleaning area is provided with an air blowing and dust removing fan set and a water collecting tank, and the drying and discharging area is provided with an air drying fan set and an electric heating device. The air-drying fan unit comprises an upper fan unit and a lower fan unit which are arranged in an up-down staggered mode, and an efficient dewatering and drying system is formed through a high-pressure fan or a high-pressure air pump. In addition, the device further comprises a controller which is used for coordinating the blowing dust removal process and the high-pressure cleaning process. Automatic cleaning is adopted, the cleaning efficiency and quality are improved, consumption of water and electricity resources is reduced, and the automatic cleaning device is suitable for efficient and energy-saving cleaning operation of the turnover box in the medicine production environment.
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Description

Technical Field

[0001] The utility model relates to the technical field of turnover box cleaning in medicine production, in particular to an improved spray-type cleaning machine for medicine production. Background Art

[0002] The information disclosed in the background technology of the present invention is only intended to increase the understanding of the overall background of the present invention, and is not necessarily regarded as an admission or suggestion in any form that the information constitutes the prior art that has been known to ordinary technicians in this field.

[0003] Ensuring the high cleanliness of raw materials and their packaging containers is crucial throughout every step of pharmaceutical production. This is especially true for the cleanliness of containers containing APIs or intermediates, which directly impacts drug quality control and the risk of cross-contamination between batches. Therefore, developing efficient, energy-efficient, and quality-assured cleaning equipment is crucial.

[0004] Existing crate cleaning machines typically use high-pressure water jets for cleaning, after which the crates are allowed to dry naturally or air-dried. However, this cleaning method has significant shortcomings. First, the cleaning efficiency is low, which affects the overall efficiency of the production line. Second, due to some hard-to-reach cleaning corners, dust and other impurities may remain and clump when exposed to water, increasing the difficulty of cleaning. This requires more time and water to clean, which not only increases the consumption of water and electricity resources, but also does not meet the requirements of modern industry for energy conservation and emission reduction. At the same time, most equipment still relies on a large amount of manual operation and has a low degree of automation. This not only increases labor costs, but also easily leads to unstable cleaning results due to human factors. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides an improved drug production jet cleaning machine with higher cleaning efficiency and cleaning quality, which reduces resource consumption, realizes automated cleaning, thereby reducing production costs and improving production efficiency.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] An improved drug production jet cleaning machine includes a high-pressure water pump, the water outlet of the high-pressure water pump is connected to a high-pressure water pipe, the high-pressure water pipe is connected to a spray water pipe, and the spray water pipe is provided with a plurality of high-pressure nozzles;

[0008] It also includes a channel-type cleaning cabin, in which a hollow chain plate conveyor belt passing through the channel-type cleaning cabin is provided;

[0009] The channel-type cleaning cabin is provided with a feeding and cleaning area and a drying and discharging area in sequence along the conveying direction of the hollow chain plate conveyor belt;

[0010] The high-pressure water pipe is arranged at the top of the feeding cleaning area, and a blowing and dust removal air unit is also arranged above the high-pressure water pipe, and the blowing and dust removal air unit includes a plurality of blowing bodies; a water collecting tank is arranged below the hollow chain plate conveyor belt of the feeding cleaning area;

[0011] The drying and discharging area is provided with an air-drying fan unit and an electric heating device;

[0012] The air-drying fan unit includes an upper wind unit and a lower wind unit respectively arranged above and below the hollow chain plate conveyor belt;

[0013] The upper air unit includes an upper air blowing and water removal device and an upper drying fan;

[0014] The downwind unit includes a downwind dehumidification device and a downwind drying fan;

[0015] The upper air blowing and dewatering device and the upper drying fan of the upper air group are arranged opposite to the lower air blowing and dewatering device and the lower drying fan of the lower air group, and the air flow is staggered; the upper drying fan is correspondingly provided with an electric heating device.

[0016] Preferably, the blowing directions of the upper air-blowing and water-removing device and the upper drying fan of the upper air unit and the lower air-blowing and water-removing device and the lower drying fan of the lower air unit are different.

[0017] Preferably, the water collecting tank is provided with a water outlet.

[0018] Preferably, corresponding protective curtains are provided at both ends of the channel-type cleaning cabin.

[0019] Preferably, the blowing body, the upper blowing and water removal device and the lower blowing and water removal device are all high-pressure fans or high-pressure air pumps.

[0020] It also includes a controller, which is used to control the high-pressure water pump to perform high-pressure cleaning after the air blowing and dust removal blower unit performs air blowing and dust removal.

[0021] The utility model has at least the following beneficial effects:

[0022] In the utility model, the dust is first blown away by the dust removal fan unit on the top of the feed cleaning area, and then high-pressure water spray cleaning is carried out to prevent dust in the cleaning dead corners from forming difficult-to-remove stains when it comes into contact with water during the cleaning process, thereby improving the overall cleaning efficiency and cleaning quality, thereby reducing the consumption of water and electricity resources. Combined with the water collection tank design, the cleaning water can be collected and reused, further reducing the waste of water resources and saving more energy.

[0023] The utility model realizes continuous cleaning of turnover boxes by setting up an automated channel-type cleaning cabin, including a hollow chain plate conveyor belt, thereby reducing the need for manual operation, lowering labor intensity, and also reducing errors caused by human factors.

[0024] The drying and discharging area of ​​this utility model utilizes staggered air drying units and electric heating devices to form a highly efficient dewatering and drying system, accelerating drying speed and further shortening the cleaning cycle. The "wind knife" effect created by staggered airflow improves dewatering efficiency, reduces the heat energy required for drying, and helps reduce overall energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the overall external structure of the utility model;

[0026] Figure 2 It is a schematic diagram of the overall internal structure of the utility model.

[0027] The reference numerals involved in the accompanying drawings are:

[0028] 1. Channel-type cleaning cabin; 11. Protective curtain; 2. Air-drying unit; 21. Upper air unit; 211. Upper blowing and dewatering device; 212. Upper drying fan; 22. Electric heating device; 23. Lower air unit; 231. Lower blowing and dewatering device; 232. Lower drying fan; 3. Blowing and dust removal unit; 31. Blowing body; 4. High-pressure water pump; 41. High-pressure water pipe; 42. Spraying water pipe; 421. High-pressure nozzle; 5. Hollow chain conveyor belt. DETAILED DESCRIPTION

[0029] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below with reference to the accompanying drawings and embodiments.

[0030] Figures 1 to 2 An improved drug production jet cleaning machine is shown, comprising a high-pressure water pump 4, the water outlet of which is connected to a high-pressure water pipe 41, which is connected to a spraying water pipe 42, which is provided with a plurality of high-pressure nozzles 421;

[0031] It also includes a channel-type cleaning cabin 1, in which a hollow chain plate conveyor belt 5 is provided that passes through the channel-type cleaning cabin 1;

[0032] The channel-type cleaning cabin 1 is provided with a feeding and cleaning area and a drying and discharging area in sequence along the conveying direction of the hollow chain plate conveyor belt 5. Corresponding protective curtains 11 are provided at both ends of the channel-type cleaning cabin 1.

[0033] The high-pressure water pipe 41 is arranged at the top of the feeding cleaning area, and a blowing and dust removal air unit 3 is also arranged above the high-pressure water pipe 41. The blowing and dust removal air unit 3 includes a plurality of blowing bodies 31; a water collecting tank is arranged below the hollow chain plate conveyor belt 5 of the feeding cleaning area, and the water collecting tank has a water outlet;

[0034] The drying and discharging area is provided with an air drying fan unit 2 and an electric heating device 22;

[0035] The air-drying fan unit 2 includes an upper fan unit 21 and a lower fan unit 23 respectively arranged above and below the hollow chain plate conveyor belt 5;

[0036] The upper air unit 21 includes an upper air blowing and water removal device 211 and an upper drying fan 212;

[0037] The downwind unit 23 includes a downwind dehumidification device 231 and a downwind drying fan 232;

[0038] The upper blowing and dewatering device 211 and the upper drying fan 212 of the upper air group 21 are arranged opposite to the lower blowing and dewatering device 231 and the lower drying fan 232 of the lower air group 23, and the air outlet air flows are staggered and the blowing directions are also different; the upper drying fan 212 is correspondingly provided with an electric heating device 22.

[0039] The blowing body 31 , the upper blowing and water removal device 211 and the lower blowing and water removal device 231 are all high-pressure fans or high-pressure air pumps.

[0040] It also includes a controller, which is used to control the high-pressure water pump 4 to perform high-pressure cleaning after the air blowing and dust removal air unit 3 performs air blowing and dust removal.

[0041] The usage process is as follows:

[0042] Blowing dust removal: First, start the blowing dust removal fan unit 3, and the multiple blowing bodies 31 located on the top of the cleaning chamber start working to blow off the loose dust on the surface of the turnover box. The purpose of this stage is to reduce the problem of dust agglomeration in the subsequent high-pressure water washing.

[0043] High-pressure cleaning: After air blowing and dust removal, the controller automatically activates the high-pressure water pump 4, which sprays high-pressure water onto the turnover box through the high-pressure nozzle 421. The design of the high-pressure nozzle 421 ensures that the water reaches every corner of the turnover box, thoroughly removing dirt. The air blowing and dust removal fan unit 3 can also be activated during the cleaning process. The high-pressure water, enhanced by the wind power of the air blowing and dust removal fan unit 3, produces an even better cleaning effect.

[0044] Drying: The cleaned crates travel along the hollow chain conveyor belt 5 into the drying and discharge area. The drying fans of the upper and lower air units 21 and 23 are activated simultaneously, generating interlaced airflows to remove moisture and accelerate evaporation. The electric heater 22 provides the necessary heat for the drying process.

[0045] Drainage and recycling: Wastewater generated during the cleaning process is collected in a trough below the hollow chain conveyor belt 5 and discharged through the outlet. Some of the wastewater can be filtered and recycled, reducing water waste.

[0046] The entire process of the equipment is uniformly controlled by a controller, which ensures the safety and efficiency of equipment operation, reduces the chance of manual intervention, and reduces the possibility of human error.

[0047] The terms "upper," "lower," "outer," "inner," and the like, if used in the specification and claims of the present invention and the accompanying drawings, are used to distinguish relative positions and do not necessarily define them. It should be understood that the terms used in this manner are interchangeable where appropriate, such that the embodiments of the present invention described herein can be implemented in sequences other than those illustrated or described herein. Furthermore, the terms "including," "having," and any variations thereof are intended to cover non-exclusive inclusions.

[0048] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An improved drug production jet cleaning machine, comprising a high-pressure water pump, the water outlet of which is connected to a high-pressure water pipe, which is connected to a spray water pipe, and the spray water pipe is provided with a plurality of high-pressure nozzles; characterized in that: It also includes a channel-type cleaning cabin, in which a hollow chain plate conveyor belt passing through the channel-type cleaning cabin is provided; The channel-type cleaning cabin is provided with a feeding and cleaning area and a drying and discharging area in sequence along the conveying direction of the hollow chain plate conveyor belt; The high-pressure water pipe is arranged at the top of the feeding cleaning area, and a blowing and dust removal air unit is also arranged above the high-pressure water pipe, and the blowing and dust removal air unit includes a plurality of blowing bodies; a water collecting tank is arranged below the hollow chain plate conveyor belt of the feeding cleaning area; The drying and discharging area is provided with an air-drying fan unit and an electric heating device; The air-drying fan unit includes an upper wind unit and a lower wind unit respectively arranged above and below the hollow chain plate conveyor belt; The upper air unit includes an upper air blowing and water removal device and an upper drying fan; The downwind unit includes a downwind dehumidification device and a downwind drying fan; The upper air blowing and dewatering device and the upper drying fan of the upper air group are arranged opposite to the lower air blowing and dewatering device and the lower drying fan of the lower air group, and the air flow is staggered; the upper drying fan is correspondingly provided with an electric heating device.

2. The improved drug production jet cleaning machine according to claim 1, characterized in that: The blowing directions of the upper air-blowing and water-removing device and the upper drying fan of the upper air unit and the lower air-blowing and water-removing device and the lower drying fan of the lower air unit are different.

3. The improved drug production spray cleaning machine according to claim 1, characterized in that: The water collecting tank is provided with a water outlet.

4. The improved drug production spray cleaning machine according to claim 1, characterized in that: Corresponding protective curtains are provided at both ends of the channel-type cleaning cabin.

5. The improved drug production spray cleaning machine according to claim 1, characterized in that: The air blowing main body, the upper air blowing and water removing device and the lower air blowing and water removing device are all high-pressure fans or high-pressure air pumps.

6. The improved drug production jet cleaning machine according to any one of claims 1 to 5, characterized in that: It also includes a controller, which is used to control the high-pressure water pump to perform high-pressure cleaning after the air blowing and dust removal blower unit performs air blowing and dust removal.