Waste ash recovery mechanism of compound fertilizer large-particle crusher

By designing an automated adsorption mechanism and using a one-third bevel gear and motor drive to achieve the reciprocating swing of the ash suction head, the problems of poor waste ash collection and high manual participation in the existing technology are solved, the dust collection efficiency is improved and the burden on personnel is reduced.

CN223338023UActive Publication Date: 2025-09-16HENAN YULIANG & FERTILIZER TECH CO LTD
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Patent Information

Application Number
CN202422590272.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-09-16
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

The existing waste ash adsorption mechanism of the compound fertilizer large particle crusher has poor collection effect during the crushing process, and requires manual handheld suction head for adsorption, which causes a heavy burden on personnel.

Method used

An adsorption mechanism including an ash suction head, a rotary joint, a dust extraction pipe and an exhaust fan was designed. The reciprocating swing of the ash suction head was achieved through a one-third bevel gear and a motor drive, which automatically captured dust and reduced manual participation.

Benefits of technology

It improves dust collection efficiency, expands the dust adsorption range, reduces the burden on personnel, and achieves more efficient waste ash recovery.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waste ash recovery mechanism of a compound fertilizer large-particle crusher, which comprises a box body, a feeding hole is formed in the upper end of the box body, a bracket is arranged on the upper surface of the box body, a storage box is arranged on the rear side surface of the box body, and the waste ash recovery mechanism further comprises an adsorption mechanism; the adsorption mechanism comprises an ash suction head, a rotating joint, a dust suction pipe and an exhaust fan, the ash suction head is rotationally connected to the lower side of the front end of the support, the rotating joint is rotationally connected to a connecting opening in the rear end of the ash suction head, the dust suction pipe is fixedly connected to the rear end of the rotating joint, and the bottom end of the dust suction pipe communicates with the interior of the storage box; according to the waste ash adsorption mechanism of the compound fertilizer large-particle pulverizer, dust in different directions can be captured and adsorbed through the swinging ash suction head, the dust suction efficiency is improved, the intelligent degree is high, and the burden of personnel is relieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste ash recovery of compound fertilizer large particle crushers, in particular to a waste ash recovery mechanism of compound fertilizer large particle crushers. Background Art

[0002] Compound fertilizer granules are an important fertilizer product. They are usually made of multiple nutrients through a specific production process. In order to make the fertilizer dissolve and release nutrients more quickly in the soil, we often use a grinder to crush it, but a large amount of waste ash is generated during the crushing process.

[0003] The existing waste ash adsorption mechanism of the large-particle compound fertilizer crusher generates a large amount of waste ash during compound fertilizer crushing. The staff needs to hold the suction head of the vacuum cleaner and place it at the edge of the feed port to suck and recycle it.

[0004] The existing waste ash adsorption mechanism of this type of compound fertilizer large particle crusher has poor collection effect when collecting dust generated during compound fertilizer crushing, and requires a lot of personnel participation. Therefore, we propose a waste ash recovery mechanism for compound fertilizer large particle crusher. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a waste ash recovery mechanism for a compound fertilizer large particle crusher. The dust can be captured and adsorbed in different directions through a swinging ash suction head, thereby improving the dust collection efficiency, having a high degree of intelligence, reducing the burden on personnel, and effectively solving the problems in the background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a waste ash recovery mechanism for a compound fertilizer particle crusher, comprising a box body, a feed port being provided at the upper end of the box body, a bracket being provided on the upper surface of the box body, a storage box being provided on the rear side of the box body, and an adsorption mechanism;

[0007] Adsorption mechanism: It includes an ash suction head, a rotary joint, a dust extraction pipe and an exhaust fan. The ash suction head is rotatably connected to the lower side of the front end of the bracket, and the rear end connection port of the ash suction head is rotatably connected to the rotary joint. The rear end of the rotary joint is fixedly connected to the dust extraction pipe, and the bottom end of the dust extraction pipe is connected to the interior of the storage box. The middle part of the dust extraction pipe is connected in series with an exhaust fan. The swinging ash suction head can capture and adsorb dust in different directions, thereby improving the dust collection efficiency, having a high degree of intelligence, and reducing the burden on personnel.

[0008] Furthermore, a single chip microcomputer is provided on the left side of the box, the input end of the single chip microcomputer is electrically connected to the external power supply, and the input end of the exhaust fan is electrically connected to the output end of the single chip microcomputer, providing electrical connection for various electrical appliances.

[0009] Furthermore, the adsorption mechanism also includes a one-third bevel gear 1, a rotating column and a one-third bevel gear 2. The bottom wall of the bracket is rotatably connected to the rotating column, and the bottom end of the rotating column is fixedly connected to the one-third bevel gear 2. The external fixed sleeve of the rotary joint is provided with a one-third bevel gear 1, and the one-third bevel gear 1 is installed in conjunction with the one-third bevel gear 2 to realize the reciprocating rotation of the dust suction head.

[0010] Furthermore, the adsorption mechanism also includes motor 1, and motor 1 is provided on the upper surface of the bracket. The bottom end of the output shaft of motor 1 is fixedly connected to the top end of the rotating column, and the input end of motor 1 is electrically connected to the output end of the single-chip microcomputer to provide rotational drive for the dust suction head.

[0011] Furthermore, the interior of the box is rotatably connected to a rotating column, the exterior of the rotating column is sleeved with a crushing roller, the right end of the rotating column is fixedly connected to a gear, and two adjacent gears are meshed and connected to crush the compound fertilizer.

[0012] Furthermore, a protective cover is provided on the right side of the box, and a second motor is provided on the right side of the protective cover. The left end of the output shaft of the second motor is fixedly connected to the right end of the rotating column on the rear side, and the input end of the second motor is electrically connected to the output end of the single-chip microcomputer to provide crushing drive.

[0013] Furthermore, a discharge port is provided at the bottom end of the rear side of the box body, and a guide plate is provided at the bottom end of the discharge port to facilitate the outflow of the crushed compound fertilizer.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the waste ash adsorption mechanism of the compound fertilizer large particle crusher has the following advantages:

[0015] The rotation of the rotating column drives the second one-third bevel gear at the bottom to rotate, and the second one-third bevel gear indirectly engages with the two one-third bevel gears to realize the reciprocating swing of the ash suction head. The staff does not need to hold the suction head to absorb the generated dust, which expands the range of dust collection, can better cover the space around the feed port, capture more waste ash, and improve dust collection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a structural diagram of the rear side of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the utility model in a rear cross-sectional view;

[0019] Figure 4 It is a structural schematic diagram of the front side of the utility model;

[0020] Figure 5 This is an enlarged structural diagram of point A of the present invention.

[0021] In the figure: 1 box body, 2 bracket, 3 single chip microcomputer, 4 storage box, 5 discharge port, 6 adsorption mechanism, 61 ash suction head, 62 rotary joint, 63 one-third bevel gear 1, 64 rotating column, 65 one-third bevel gear 2, 66 dust extraction pipe, 67 exhaust fan, 68 motor 1, 7 crushing roller, 8 gear, 9 protective cover, 10 motor 2. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-5 , this embodiment provides a technical solution: a waste ash recovery mechanism of a compound fertilizer particle crusher, comprising a box body 1, a feeding port is provided at the upper end of the box body 1, a bracket 2 is provided on the upper surface of the box body 1, a storage box 4 is provided on the rear side of the box body 1, and an adsorption mechanism 4 is also included. A single-chip microcomputer 3 is provided on the left side of the box body 1, the input end of the single-chip microcomputer 3 is electrically connected to the external power supply, and the input end of the exhaust fan 67 is electrically connected to the output end of the single-chip microcomputer 3. The interior of the box body 1 is rotatably connected with rotating columns, and the outside of the rotating columns is respectively sleeved with crushing rollers 7. The right end of the rotating column is fixedly connected with a gear 8, and two adjacent gears 8 are meshed with each other. A protective cover 9 is provided on the right side of the box body 1, and evenly distributed heat dissipation holes are provided on the right side of the protective cover 9. A motor 2 10 is provided on the right side of the protective cover 9. The left end of the output shaft of the second motor 10 is fixedly connected to the right end of the rearmost rotating column, the input end of the second motor 10 is electrically connected to the output end of the single-chip microcomputer 3, a discharge port 5 is provided at the bottom end of the rear side of the box body 1, and a guide plate is provided at the bottom end of the discharge port 5. The guide plate is inclined at an angle to facilitate the discharge of the crushed compound fertilizer and prevent the discharge port 5 from being blocked. When the compound fertilizer particles are crushed, the compound fertilizer particles are added to the interior of the box body 1 through the feed port at the upper end of the box body 1. Through the regulation of the single-chip microcomputer 3, the second motor 10 starts to run, and the output shaft will drive the rearmost rotating column to rotate. Through the mutually meshing gears 8, the four crushing rollers 7 are rotated inside the box body 1 to crush the compound fertilizer particles. When the compound fertilizer particles are crushed inside the box body 1, a large amount of waste ash will be generated;

[0024] Adsorption mechanism 4: It includes an ash suction head 61, a rotary joint 62, a dust extraction pipe 66 and an exhaust fan 67. The front lower side of the bracket 2 is rotatably connected to the ash suction head 61, and the rear end connection port of the ash suction head 61 is rotatably connected to the rotary joint 62. The rear end of the rotary joint 62 is fixedly connected to the dust extraction pipe 66 to prevent the dust extraction pipe 66 from being damaged by excessive rotation. The bottom end of the dust extraction pipe 66 is connected to the interior of the storage box 4, and the middle part of the dust extraction pipe 66 is connected in series with the exhaust fan 67. The adsorption mechanism 4 also includes a one-third bevel gear 1 63, a rotating column 64 and a one-third bevel gear 2 65. The bottom wall of the bracket 2 is rotatably connected to the rotating column 64, and the bottom end of the rotating column 64 is fixedly connected to the one-third bevel gear 2 65. The external fixed sleeve of the rotary joint 62 is provided with a one-third bevel gear 1 63, and the one-third bevel gear 1 63 is installed in conjunction with the one-third bevel gear 2 65. It also includes a motor 68. The upper surface of the bracket 2 is provided with a motor 68. The bottom end of the output shaft of the motor 68 is fixedly connected to the top of the rotating column 64. The input end of the motor 68 is electrically connected to the output end of the single-chip computer 3. Then, through the regulation of the single-chip computer 3, the exhaust fan 67 starts to work, and the dust generated by the crushing is sucked into the interior of the storage box 4 through the ash suction head 61 and the dust suction pipe 66. Then the motor 68 starts to operate, and the output shaft drives the rotating column 64 to rotate, which will drive the one-third bevel gear 2 65 to rotate. When the one-third bevel gear 2 65 is engaged with the one-third bevel gear 1 63 on the front side of the rotary joint 62, the rotary joint 62 will drive the ash suction head 61 to swing forward. When the one-third bevel gear 2 65 is engaged with the one-third bevel gear 1 63 on the rear side of the rotary joint 62, the rotary joint 62 will drive the ash suction head 61 to swing backward, thereby absorbing the waste ash generated.

[0025] The working principle of the waste ash recovery mechanism of the compound fertilizer particle crusher provided by the present invention is as follows: when the compound fertilizer particles are crushed, the compound fertilizer particles are added to the interior of the box body 1 through the feed port at the upper end of the box body 1. Through the regulation of the single-chip microcomputer 3, the motor 2 10 starts to run, and the output shaft will drive the rotating column on the rear side to rotate. Through the mutually meshing gears 8, the four crushing rollers 7 rotate inside the box body 1 to crush the compound fertilizer particles. When the compound fertilizer particles are crushed inside the box body 1, a large amount of waste ash will be generated. Then, through the regulation of the single-chip microcomputer 3, the exhaust fan 67 starts to operate. The dust generated by the crushing is sucked into the interior of the storage box 4 through the ash suction head 61 and the dust suction pipe 66, and then the motor 1 68 starts to operate, and the output shaft drives the rotating column 64 to rotate, which will drive the one-third bevel gear 2 65 to rotate. When the one-third bevel gear 2 65 is engaged with the one-third bevel gear 1 63 on the front side of the rotary joint 62, the rotary joint 62 will drive the ash suction head 61 to swing forward. When the one-third bevel gear 2 65 is engaged with the one-third bevel gear 1 63 on the rear side of the rotary joint 62, the rotary joint 62 will drive the ash suction head 61 to swing backward, thereby absorbing the waste ash generated.

[0026] It is worth noting that the single chip computer 3, exhaust fan 67, motor 1 68 and motor 2 10 disclosed in the above embodiments, the single chip computer 3 can select RX64M, the exhaust fan 67 can select Y5-47, the motor 1 68 can select YBE4-0.75KW-2, the motor 2 can select 35BYJ412, and the single chip computer 3 controls the exhaust fan 67, motor 1 68 and motor 2 10 to work using methods commonly used in the prior art.

[0027] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A waste ash recovery mechanism for a compound fertilizer particle crusher, comprising a box (1), a feed port being provided at the upper end of the box (1), a bracket (2) being provided on the upper surface of the box (1), and a storage box (4) being provided on the rear side of the box (1), characterized in that: Also included is an adsorption mechanism (6); The adsorption mechanism (6) comprises an ash extraction nozzle (61), a rotary joint (62), a dust extraction pipe (66) and an exhaust fan (67). The front lower side of the bracket (2) is rotatably connected to the ash extraction nozzle (61), the rear end connection port of the ash extraction nozzle (61) is rotatably connected to the rotary joint (62), the rear end of the rotary joint (62) is fixedly connected to the dust extraction pipe (66), the bottom end of the dust extraction pipe (66) is connected to the interior of the storage box (4), and the middle part of the dust extraction pipe (66) is connected in series with the exhaust fan (67).

2. The waste ash recovery mechanism of a compound fertilizer large particle crusher according to claim 1, characterized in that: A single-chip microcomputer (3) is provided on the left side of the box (1), the input end of the single-chip microcomputer (3) is electrically connected to an external power supply, and the input end of the exhaust fan (67) is electrically connected to the output end of the single-chip microcomputer (3).

3. The waste ash recovery mechanism of a compound fertilizer large particle crusher according to claim 2, characterized in that: The adsorption mechanism (6) further comprises a one-third bevel gear (63), a rotating column (64) and a one-third bevel gear (65). The bottom wall of the bracket (2) is rotatably connected to the rotating column (64). The bottom end of the rotating column (64) is fixedly connected to the one-third bevel gear (65). The outer fixed sleeve of the rotary joint (62) is provided with the one-third bevel gear (63). The one-third bevel gear (63) is mounted in conjunction with the one-third bevel gear (65).

4. The waste ash recovery mechanism of a compound fertilizer large particle crusher according to claim 3, characterized in that: The adsorption mechanism (6) further includes a motor (68). The upper surface of the bracket (2) is provided with the motor (68). The bottom end of the output shaft of the motor (68) is fixedly connected to the top end of the rotating column (64). The input end of the motor (68) is electrically connected to the output end of the single-chip computer (3).

5. The waste ash recovery mechanism of a compound fertilizer large particle crusher according to claim 2, characterized in that: The interior of the box (1) is rotatably connected to a rotating column, and the exterior of the rotating column is sleeved with a crushing roller (7). The right end of the rotating column is fixedly connected to a gear (8), and two adjacent gears (8) are meshed and connected.

6. The waste ash recovery mechanism of a compound fertilizer large particle crusher according to claim 5, characterized in that: The right side of the box body (1) is provided with a protective cover (9), and the right side of the protective cover (9) is provided with a second motor (10). The left end of the output shaft of the second motor (10) is fixedly connected to the right end of the rearmost rotating column, and the input end of the second motor (10) is electrically connected to the output end of the single chip computer (3).

7. The waste ash recovery mechanism of a compound fertilizer large particle crusher according to claim 1, characterized in that: A discharge port (5) is provided at the rear bottom end of the box body (1), and a guide plate is provided at the bottom end of the discharge port (5).