Scratch-free wire rod feeding machine

By using the coordination of straightening guide wheels and drive mechanisms, the problem of wire scratches in the coil feeding machine is solved, and high-quality straightening of the wire is achieved.

CN223338068UActive Publication Date: 2025-09-16JIAXING GUOLIAN PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202422643144.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-09-16
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

The wire end straightening mechanism of the existing coil wire feeding machine causes scratches on the wire surface during the straightening process, affecting the wire quality.

Method used

A straightening guide wheel is used to straighten the wire end of the coil, and the guide wheel bracket is lowered and pressed onto the wire end through the driving mechanism. It is repeatedly raised and lowered to reduce the friction between the wire and the guide wheel, and the guide wheel is rotated to avoid scratches.

Benefits of technology

It effectively reduces the friction between the wire and the guide wheel, avoids the wire from being scratched, and improves the quality of the wire.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a scratch-free wire rod wire feeder which comprises a wire feeder support, a wire end straightening mechanism is arranged on the wire feeder support, the wire end straightening mechanism comprises a straightening support, a driving mechanism is arranged on the straightening support, a guide wheel support is arranged on the driving mechanism, and a guide wheel is arranged on the guide wheel support. The guide wheel support is rotationally connected with a straightening guide wheel, a groove is formed in the straightening guide wheel, the two sides of the guide wheel support are the thread end extending-in side and the thread end extending-out side respectively, and the situation that the quality is affected due to the fact that wires are scratched is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of coil wire feeding, and more specifically relates to a coil wire feeding machine that is scratch-free. Background Art

[0002] A coil feeder is provided on the wire feeding end of the wire drawing machine, which can straighten and correct the coil and send it to the eye die of the wire drawing machine. When the coil wire head is first inserted into the wire feeding machine, it needs to be straightened by an additional wire head straightening mechanism so that it can be more conveniently fed into the wire drawing machine. The current wire head straightening mechanism is as follows Figure 5 As shown, a hydraulic cylinder is used to drive a knocking block 15, which is pressed on the wire head to straighten it.

[0003] However, after the striking block 15 straightens the wire end and rises, the wire of the disk element has a certain curvature, so when passing under the striking block, the wire will be lifted and rub against the striking block, causing the surface of the wire to be scratched, affecting the quality of the wire. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides a scratch-free coil wire feeding machine, which uses a straightening guide wheel to straighten the coil wire end and can reduce friction when the wire passes through the straightening guide wheel, thereby avoiding scratches on the wire that affect quality.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a scratch-free wire feeding machine for coils, comprising a wire feeding machine bracket, a wire feeding machine bracket being provided with a wire straightening mechanism, the wire straightening mechanism comprising a straightening bracket, a driving mechanism being provided on the straightening bracket, a guide wheel bracket being provided on the driving mechanism, the guide wheel bracket being rotatably connected to a straightening guide wheel, a groove being provided on the straightening guide wheel, and the two sides of the guide wheel bracket being a wire end insertion side and a wire end extension side respectively.

[0006] Furthermore, a guide wheel groove is provided on the guide wheel bracket, the straightening guide wheel is located in the guide wheel groove, and the bottom of the straightening guide wheel is flush with the notch of the guide wheel groove.

[0007] Furthermore, a guide wheel shaft is provided in the guide wheel groove, the straightening guide wheel is rotatably connected to the guide wheel shaft, the guide wheel shaft passes through the guide wheel bracket at one end away from the wire feeding machine bracket, and a fixing groove is provided on the passing section, and a fixing plate corresponding to the fixing groove is provided on the guide wheel bracket, the fixing plate extends into the fixing groove, and the fixing plate is fixedly connected to the guide wheel bracket.

[0008] Furthermore, a guard plate is provided on the guide wheel bracket, and a clearance groove corresponding to the guide wheel shaft protruding section and the fixing plate is provided on the guard plate.

[0009] Furthermore, a baffle is provided on the side where the thread ends of the guide wheel bracket extend into.

[0010] Furthermore, the guide wheel bracket is provided with wire rollers on both sides on the side where the wire ends extend out.

[0011] Compared with the prior art, the beneficial effect of the present invention is that when the wire end of the disk element is straightened, the wire end is extended from the wire end extension side of the guide wheel bracket. When it is directly below the straightening guide wheel, the driving mechanism drives the guide wheel bracket to descend, so that the straightening guide wheel is pressed on the wire end, and the straightening guide wheel is straightened after repeated lifting and lowering. The wire end then passes through from the wire end extension side. At this time, the straightening guide wheel is located above the wire. When the wire passes by, even if it contacts the straightening guide wheel, the friction between the straightening guide wheel and the wire is reduced due to the rotation of the straightening guide wheel, thereby avoiding scratches on the wire and affecting the quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic structural diagram of the scratch-free coil wire feeding machine of the utility model;

[0013] Figure 2 This is a schematic diagram of the structure of the wire straightening mechanism in the scratch-free wire feeding machine of the utility model;

[0014] Figure 3 This is a structural diagram of the wire straightening mechanism in the scratch-free wire feeding machine of the utility model from another perspective;

[0015] Figure 4 This is a schematic cross-sectional view of the guide wheel bracket in the scratch-free coil wire feeding machine of the utility model;

[0016] Figure 5 The utility model relates to a thread straightening mechanism in the prior art.

[0017] Figure numerals: wire feeder bracket 1; wire end straightening mechanism 2; straightening bracket 3; driving mechanism 4; guide wheel bracket 5; straightening guide wheel 6; groove 7; guide wheel shaft 8; fixing groove 9; fixing plate 10; guard plate 11; air avoidance groove 12; baffle 13; wire roller 14; knocking block 15. DETAILED DESCRIPTION

[0018] In the description of the present invention, it should be noted that, for directional words, such as the terms "center", "horizontal (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and so on, indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and cannot be understood as limiting the specific protection scope of the present invention.

[0019] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. Therefore, the terms "first" and "second" may explicitly or implicitly refer to one or more of these features. In the description of this utility model, "several" and "a number" mean two or more, unless otherwise specifically defined.

[0020] Reference Figures 1 to 5 The utility model is further described.

[0021] A scratch-free coil wire feeder includes a wire feeder bracket 1, a wire feeder bracket 1 is provided with a wire end straightening mechanism 2, the wire end straightening mechanism 2 includes a straightening bracket 3, a driving mechanism 4 is provided on the straightening bracket 3, a guide wheel bracket 5 is provided on the driving mechanism 4, the guide wheel bracket 5 is rotatably connected to a straightening guide wheel 6, the straightening guide wheel 6 is provided with a groove 7, and the two sides of the guide wheel bracket 5 are respectively a wire end insertion side and a wire end extension side.

[0022] like Figures 1 to 4 As shown, when the thread end of the disk element is straightened, the thread end extends from the thread end extension side of the guide wheel bracket 5. When it is directly below the straightening guide wheel 6, the driving mechanism 4 drives the guide wheel bracket 5 to descend, so that the straightening guide wheel 6 is pressed on the thread end, and the straightening guide wheel 6 is straightened after repeated lifting and lowering. The thread end then passes through the thread end extension side. At this time, the straightening guide wheel 6 is located above the wire. When the wire passes through, even if it contacts the straightening guide wheel 6, the friction between the straightening guide wheel 6 and the wire is reduced due to the rotation of the straightening guide wheel 6, thereby avoiding scratches on the wire and affecting the quality.

[0023] Specifically, in this embodiment, the driving mechanism 4 includes a driving bracket, on which a hydraulic cylinder is provided. The piston rod of the hydraulic cylinder is connected to the guide wheel bracket 5. The hydraulic cylinder can also be replaced by other equivalents, such as an electric telescopic rod.

[0024] like Figure 2 and Figure 3As shown, in this example, preferably, a guide wheel groove is provided on the guide wheel bracket 5, the straightening guide wheel 6 is located in the guide wheel groove, and the bottom of the straightening guide wheel 6 is flush with the notch of the guide wheel groove.

[0025] Specifically, a guide mechanism, such as a guide rod or a slider guide rail mechanism, may be provided between the guide wheel bracket 5 and the straightening bracket 3 to improve the stability of the guide wheel bracket 5 when it moves up and down.

[0026] like Figure 4 As shown, in this example, preferably, a guide wheel shaft 8 is provided in the guide wheel groove, the straightening guide wheel 6 is rotatably connected to the guide wheel shaft 8, the guide wheel shaft 8 passes through the guide wheel bracket 5 at one end away from the wire feeding machine bracket 1, and a fixing groove 9 is provided on the passing section, and a fixing plate 10 corresponding to the fixing groove 9 is provided on the guide wheel bracket 5, the fixing plate 10 extends into the fixing groove 9, and the fixing plate 10 is fixedly connected to the guide wheel bracket 5, and the guide wheel shaft 8 is fixed by the cooperation between the fixing plate 10 and the fixing groove 9 to prevent it from rotating.

[0027] Specifically, a bearing is provided between the straightening guide wheel 6 and the guide wheel shaft 8 .

[0028] like Figure 3 and Figure 4 As shown, in this example, preferably, a guard plate 11 is provided on the guide wheel bracket 5 , and a clearance groove 12 corresponding to the guide wheel shaft 8 protruding section and the fixing plate 10 is provided on the guard plate 11 .

[0029] like Figure 2 As shown, in this example, preferably, a baffle 13 is provided on the side where the thread end of the guide wheel bracket 5 extends.

[0030] like Figure 3 As shown, in this embodiment, preferably, the wire end extending side of the guide wheel bracket 5 is provided with wire rollers 14 on both sides.

[0031] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, certain improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. A scratch-free coil feeding machine, characterized by: It includes a wire feeding machine bracket, on which a wire straightening mechanism is provided. The wire straightening mechanism includes a straightening bracket, on which a driving mechanism is provided, and on which a guide wheel bracket is provided. The guide wheel bracket is rotatably connected to a straightening guide wheel, and a groove is provided on the straightening guide wheel. The two sides of the guide wheel bracket are respectively a wire end insertion side and a wire end extension side.

2. The scratch-free wire feeding machine for coils according to claim 1, characterized in that: The guide wheel bracket is provided with a guide wheel groove, the straightening guide wheel is located in the guide wheel groove, and the bottom of the straightening guide wheel is flush with the notch of the guide wheel groove.

3. The scratch-free wire feeding machine for coils according to claim 2, characterized in that: A guide wheel shaft is provided in the guide wheel groove, and the straightening guide wheel is rotatably connected to the guide wheel shaft. The end of the guide wheel shaft away from the wire feeding machine bracket passes through the guide wheel bracket, and a fixing groove is provided on the passing section. A fixing plate corresponding to the fixing groove is provided on the guide wheel bracket, and the fixing plate extends into the fixing groove, and the fixing plate is fixedly connected to the guide wheel bracket.

4. The scratch-free wire feeding machine for coils according to claim 3, characterized in that: The guide wheel bracket is provided with a guard plate, and the guard plate is provided with a clearance groove corresponding to the guide wheel shaft protrusion section and the fixing plate.

5. The scratch-free wire feeding machine for coils according to claim 1, characterized in that: A baffle is provided on the side where the thread end of the guide wheel bracket extends.

6. The scratch-free wire feeding machine for coils according to claim 1, characterized in that: The side where the wire end of the guide wheel bracket extends is provided with wire rollers on both sides.