Machining device for steel fiber yarn production
By adjusting the width of the round roller and the design of servo motor drive, the problem of difficult removal of steel fiber wire in traditional devices is solved, and the effect of convenient winding and removal is achieved.
Patent Information
- Application Number
- CN202422751233.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-11
AI Technical Summary
Traditional steel fiber production and processing equipment makes it difficult to easily remove steel fiber wire after winding, mainly because the surface roughness of the steel fiber wire after drawing increases the friction with the round roller.
By designing a structure with adjustable roller width, using a knob and screw system to change the roller width, and combining a servo motor and gear system to achieve uniform winding and convenient removal of the steel fiber wire, a fixed cylinder and a half-toothed ring are used to drive the round block to perform semi-circular motion to ensure uniform winding of the steel fiber wire.
The steel fiber wire can be easily wound and taken out of the round roller, which reduces friction and improves operation efficiency.
Smart Images
Figure CN223338090U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel fibers, and more particularly to a processing device for producing steel fiber yarns. Background Art
[0002] Steel fiber is a slender, fibrous material made through a specific process. It is primarily used to enhance the performance of concrete. The raw materials for steel fiber filaments are primarily high-quality steel, such as carbon steel and stainless steel. The selected steel is drawn through a drawing machine to form the desired fiber shape and size, and then wound around a round roller for subsequent use.
[0003] The traditional processing device for producing steel fiber wire has the following shortcomings: after the traditional processing device for producing steel fiber wire winds the drawn steel fiber wire on the round roller, the surface of the drawn steel fiber wire may have a certain roughness. This roughness increases the contact area and friction with the surface of the round roller during the winding process, making the steel fiber wire difficult to remove easily after winding. Therefore, it needs to be improved. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the utility model provides a processing device for producing steel fiber yarns, which has the advantage of being easy to take out.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a processing device for the production of steel fiber yarn, comprising a base, a support plate fixedly installed above the base, a round roller rotatably installed on the front side of the support plate, a cylindrical block fixedly installed inside the round roller, a screw located on both sides of the cylindrical block rotatably installed inside the round roller, movable blocks are threadedly sleeved on the outer sides of both ends of the screw, long grooves are opened on both sides of the round roller and a convex plate is movably installed inside the long groove, the convex plate and the movable block are connected by a transmission plate, and a knob extending to the outer side of the round roller is fixedly installed at the front end of the screw.
[0006] As an optimal technical solution of the present invention, a side plate is fixedly installed on the top of the base, a half-toothed ring is movably installed on the outer side of the side plate, a round block is fixedly installed on the surface of the half-toothed ring, a transverse groove is provided on the outer side of the side plate, a transverse rod is fixedly installed inside the transverse groove, a connecting block is movably sleeved on the outer side of the transverse rod, a rectangular plate is fixedly installed on the outer side of the connecting block, a rectangular hole is provided on the surface of the rectangular plate, the round block is movably connected to the inside of the rectangular hole, an adjustment hole is provided on the surface of the side plate, and a fixing cylinder extending to the inside of the adjustment hole is fixedly installed inside the rectangular hole.
[0007] As an optimal technical solution of the present invention, limiting grooves are provided on both sides of the cylindrical block, limiting rods are fixedly installed inside the limiting grooves, limiting blocks are movably sleeved on the outer sides of the limiting rods, and the limiting blocks are fixedly connected to the inner side of the movable block.
[0008] As a preferred technical solution of the present invention, a servo motor 2 is fixedly installed on the outer side of the support plate, a connecting shaft is fixedly installed on the inner side of the servo motor 2, and the connecting shaft is fixedly connected to the inner side of the round roller.
[0009] As a preferred technical solution of the present invention, telescopic springs are elastically installed between both sides of the transverse groove and both sides of the connecting block, and the telescopic springs are movably connected to the outer side of the transverse rod.
[0010] As a preferred technical solution of the present invention, an arcuate groove is provided on the outer side of the side plate, an arcuate block is movably installed inside the arcuate groove, and the arcuate block is fixedly connected to the rear side of the half gear ring.
[0011] As an optimal technical solution of the present invention, a servo motor 1 is fixedly installed on the inner side of the side plate, a rotating shaft extending to the outer side of the side plate is fixedly installed on the inner side of the servo motor 1, and a gear meshing with the half gear ring is fixedly installed on the outer side of the rotating shaft.
[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0013] 1. The utility model rotates the knob to make the movable block drive the convex plate to move outward through the transmission plate, thereby increasing the width of the round roller. After the steel fiber wire is wound on the outside of the round roller, the knob is rotated in the reverse direction to reduce the contact area between the steel fiber wire and the round roller, thereby facilitating the removal of the steel fiber wire. Compared with the traditional processing device for steel fiber wire production, this processing device for steel fiber wire production changes the width of the round roller, thereby facilitating the winding and removal of the steel fiber wire.
[0014] 2. The utility model fixes the steel fiber wire on the surface of the round roller by passing the steel fiber wire through the fixed cylinder, and then the gear rotates to drive the half gear ring to move, thereby driving the round block to make a semi-circular motion, so that the fixed cylinder moves left and right inside the adjustment hole. Compared with the traditional processing device for steel fiber wire production, this processing device for steel fiber wire production moves the fixed cylinder left and right inside the adjustment hole, thereby evenly winding the steel fiber wire on the outer surface of the round roller, which is convenient for subsequent use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the side panel of the utility model;
[0017] Figure 3 This is a schematic diagram of the arc groove of the utility model;
[0018] Figure 4 This is a schematic transverse cross-sectional view of the present invention;
[0019] Figure 5 for Figure 4 Schematic diagram of the local enlarged structure at A in the middle;
[0020] Figure 6 This is a schematic diagram of the internal structure of the circular roller of the utility model.
[0021] In the figure: 1. Base; 2. Side plate; 3. Support plate; 4. Half-tooth ring; 5. Round block; 6. Rectangular plate; 7. Rectangular hole; 8. Horizontal groove; 9. Horizontal rod; 10. Connecting block; 11. Telescopic spring; 12. Adjusting hole; 13. Fixing cylinder; 14. Arc groove; 15. Arc block; 16. Servo motor 1; 17. Rotating shaft; 18. Gear; 19. Servo motor 2; 20. Connecting shaft; 21. Round roller; 22. Cylindrical block; 23. Screw; 24. Movable block; 25. Transmission plate; 26. Convex plate; 27. Limiting groove; 28. Limiting rod; 29. Limiting block; 30. Knob; 31. Long groove. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] like Figures 1 to 6 As shown, the utility model provides a processing device for the production of steel fiber yarn, including a base 1, a support plate 3 is fixedly installed above the base 1, a round roller 21 is rotatably installed on the front side of the support plate 3, a cylindrical block 22 is fixedly installed inside the round roller 21, a screw 23 located on both sides of the cylindrical block 22 is rotatably installed inside the round roller 21, and a movable block 24 is threadedly sleeved on the outer sides of both ends of the screw 23. Long grooves 31 located on the outer side of the screw 23 are opened on both sides of the round roller 21, and a convex plate 26 is movably installed inside the long groove 31. The convex plate 26 and the movable block 24 are transmission-connected by a transmission plate 25, and a knob 30 extending to the outer side of the round roller 21 is fixedly installed at the front end of the screw 23.
[0024] The knob 30 is rotated to drive the screw 23 to rotate. The rotation of the screw 23 drives the movable block 24 to move inward, so that the movable block 24 drives the convex plate 26 to move outward through the transmission plate 25, thereby increasing the width of the round roller 21. After the steel fiber yarn is wound on the outside of the round roller 21, the knob 30 is rotated in the opposite direction to drive the screw 23 to drive the movable block 24 to move outward, and the convex plate 26 to move inward, thereby reducing the contact area between the steel fiber yarn and the round roller 21, making it easier to take out the steel fiber yarn.
[0025] By rotating the knob 30, the movable block 24 drives the convex plate 26 to move outward through the transmission plate 25, thereby increasing the width of the round roller 21. After the steel fiber yarn is wound on the outside of the round roller 21, the knob 30 is rotated in the reverse direction to reduce the contact area between the steel fiber yarn and the round roller 21, thereby facilitating the removal of the steel fiber yarn. Compared with traditional processing devices for steel fiber yarn production, this processing device for steel fiber yarn production facilitates the winding and removal of the steel fiber yarn by changing the width of the round roller 21.
[0026] Among them, a side plate 2 is fixedly installed on the top of the base 1, a half-toothed ring 4 is movably installed on the outer side of the side plate 2, a round block 5 is fixedly installed on the surface of the half-toothed ring 4, a transverse groove 8 is provided on the outer side of the side plate 2, a transverse rod 9 is fixedly installed inside the transverse groove 8, a connecting block 10 is movably sleeved on the outer side of the transverse rod 9, a rectangular plate 6 is fixedly installed on the outer side of the connecting block 10, a rectangular hole 7 is provided on the surface of the rectangular plate 6, the round block 5 is movably connected to the inside of the rectangular hole 7, an adjustment hole 12 is provided on the surface of the side plate 2, and a fixing cylinder 13 extending to the inside of the adjustment hole 12 is fixedly installed inside the rectangular hole 7.
[0027] When it is necessary to wind the steel fiber wire on the surface of the round roller 21, the steel fiber wire is first passed through the fixed cylinder 13 and fixed on the surface of the round roller 21, and then the servo motor 16 and the servo motor 2 19 are started to rotate the round roller 21 and the gear 18. The rotation of the gear 18 drives the half gear ring 4 to move, thereby driving the round block 5 to make a semicircular motion, thereby pushing the rectangular plate 6 to move left and right, and causing the fixed cylinder 13 to move left and right inside the adjustment hole 12, so that the steel fiber wire is evenly wound on the outer surface of the round roller 21.
[0028] The steel fiber yarn is fixed on the surface of the round roller 21 by passing the fixed cylinder 13, and then the gear 18 rotates to drive the half gear ring 4 to move, thereby driving the round block 5 to make a semi-circular motion, so that the fixed cylinder 13 moves left and right inside the adjustment hole 12. Compared with the traditional processing device for steel fiber yarn production, this processing device for steel fiber yarn production moves the fixed cylinder 13 left and right inside the adjustment hole 12, thereby evenly winding the steel fiber yarn on the outer surface of the round roller 21, which is convenient for subsequent use.
[0029] Among them, limiting grooves 27 are opened on both sides of the cylindrical block 22, and limiting rods 28 are fixedly installed inside the limiting grooves 27. The outer side of the limiting rod 28 is movably connected to the limiting block 29, and the limiting block 29 is fixedly connected to the inner side of the movable block 24.
[0030] The screw rod 23 rotates to drive the movable block 24 to move, so that the movable block 24 drives the limiting block 29 to move around the limiting rod 28 inside the limiting groove 27, thereby limiting the movable block 24.
[0031] A servo motor 2 19 is fixedly mounted on the outer side of the support plate 3 , a connecting shaft 20 is fixedly mounted on the inner side of the servo motor 19 , and the connecting shaft 20 is fixedly connected to the inner side of the round roller 21 .
[0032] The servo motor 2 19 is started to drive the connecting shaft 20 to rotate, and the connecting shaft 20 drives the round roller 21 to rotate, so that the steel fiber wire is evenly wound on the outer surface of the round roller 21.
[0033] Among them, telescopic springs 11 are elastically installed between both sides of the transverse groove 8 and both sides of the connecting block 10, and the telescopic springs 11 are movably connected to the outer side of the transverse rod 9.
[0034] The rectangular plate 6 moves left and right, driving the connecting block 10 to move left and right around the cross bar 9 inside the transverse groove 8 , thereby limiting the rectangular plate 6 .
[0035] An arcuate groove 14 is formed on the outer side of the side plate 2 , and an arcuate block 15 is movably installed inside the arcuate groove 14 . The arcuate block 15 is fixedly connected to the rear side of the half gear ring 4 .
[0036] The gear 18 drives the half gear ring 4 to move, so that the half gear ring 4 drives the arc block 15 to move inside the arc groove 14, thereby limiting the half gear ring 4.
[0037] A servo motor 16 is fixedly mounted on the inner side of the side plate 2 , a rotating shaft 17 extending to the outer side of the side plate 2 is fixedly mounted on the inner side of the servo motor 16 , and a gear 18 meshing with the half gear ring 4 is fixedly mounted on the outer side of the rotating shaft 17 .
[0038] The servo motor 16 is started, so that the servo motor 16 drives the gear 18 to rotate back and forth, so that the half gear ring 4 moves back and forth, thereby driving the rectangular plate 6 to move left and right.
[0039] The working principle and use process of this utility model:
[0040] The knob 30 is rotated to drive the screw 23 to rotate. The rotation of the screw 23 drives the movable block 24 to move inward, so that the movable block 24 drives the convex plate 26 to move outward through the transmission plate 25, thereby increasing the width of the round roller 21. After the steel fiber yarn is wound on the outside of the round roller 21, the knob 30 is rotated in the opposite direction to drive the screw 23 to drive the movable block 24 to move outward, and the convex plate 26 to move inward, thereby reducing the contact area between the steel fiber yarn and the round roller 21, making it easier to take out the steel fiber yarn.
[0041] When it is necessary to wind the steel fiber wire on the surface of the round roller 21, the steel fiber wire is first passed through the fixed cylinder 13 and fixed on the surface of the round roller 21, and then the servo motor 16 and the servo motor 2 19 are started to rotate the round roller 21 and the gear 18. The rotation of the gear 18 drives the half gear ring 4 to move, thereby driving the round block 5 to make a semicircular motion, thereby pushing the rectangular plate 6 to move left and right, and causing the fixed cylinder 13 to move left and right inside the adjustment hole 12, so that the steel fiber wire is evenly wound on the outer surface of the round roller 21.
[0042] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0043] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A processing device for producing steel fiber yarns, comprising a base (1), characterized in that: A support plate (3) is fixedly installed above the base (1), a round roller (21) is rotatably installed on the front side of the support plate (3), a cylindrical block (22) is fixedly installed inside the round roller (21), a screw rod (23) located on both sides of the cylindrical block (22) is rotatably installed inside the round roller (21), and a movable block (24) is threadedly sleeved on the outer sides of both ends of the screw rod (23), and long grooves (31) located on the outer side of the screw rod (23) are opened on both sides of the round roller (21), and a convex plate (26) is movably installed inside the long groove (31), and the convex plate (26) and the movable block (24) are connected to each other by a transmission plate (25), and a knob (30) extending to the outer side of the round roller (21) is fixedly installed at the front end of the screw rod (23).
2. The processing device for producing steel fiber yarn according to claim 1, characterized in that: A side plate (2) is fixedly installed above the base (1), a semi-toothed ring (4) is movably installed on the outer side of the side plate (2), a round block (5) is fixedly installed on the surface of the semi-toothed ring (4), a transverse groove (8) is provided on the outer side of the side plate (2), a transverse rod (9) is fixedly installed inside the transverse groove (8), a connecting block (10) is movably sleeved on the outer side of the transverse rod (9), a rectangular plate (6) is fixedly installed on the outer side of the connecting block (10), a rectangular hole (7) is provided on the surface of the rectangular plate (6), the round block (5) is movably connected to the inside of the rectangular hole (7), an adjustment hole (12) is provided on the surface of the side plate (2), and a fixing cylinder (13) extending to the inside of the adjustment hole (12) is fixedly installed inside the rectangular hole (7).
3. The processing device for producing steel fiber yarn according to claim 1, characterized in that: Limiting grooves (27) are provided on both sides of the cylindrical block (22), a limiting rod (28) is fixedly installed inside the limiting groove (27), a limiting block (29) is movably sleeved on the outer side of the limiting rod (28), and the limiting block (29) is fixedly connected to the inner side of the movable block (24).
4. The processing device for producing steel fiber yarn according to claim 1, characterized in that: A second servo motor (19) is fixedly mounted on the outer side of the support plate (3), a connecting shaft (20) is fixedly mounted on the inner side of the second servo motor (19), and the connecting shaft (20) is fixedly connected to the inner side of the round roller (21).
5. The processing device for producing steel fiber yarn according to claim 2, characterized in that: Telescopic springs (11) are elastically installed between both sides of the transverse groove (8) and both sides of the connecting block (10), and the telescopic springs (11) are movably connected to the outer side of the transverse rod (9).
6. The processing device for producing steel fiber yarn according to claim 2, characterized in that: An arc-shaped groove (14) is provided on the outer side of the side plate (2), and an arc-shaped block (15) is movably installed inside the arc-shaped groove (14). The arc-shaped block (15) is fixedly connected to the rear side of the semi-gear ring (4).
7. The processing device for producing steel fiber yarn according to claim 2, characterized in that: A servo motor (16) is fixedly mounted on the inner side of the side plate (2), a rotating shaft (17) extending to the outer side of the side plate (2) is fixedly mounted on the inner side of the servo motor (16), and a gear (18) meshing with the half gear ring (4) is fixedly mounted on the outer side of the rotating shaft (17).